The use of CO2 as a feedstock gas in plasma gas conversion Tom Martensa, Bert Verheydeb, Sabine Paulussenb, Ming Maoa and Annemie Bogaertsa a) Department of Chemistry, University of Antwerp, Universiteitsplein 1, 2610, Belgium b) VITO, Flemish institute for technological research, Materials Technology, Mol, Belgium Abstract: In this paper we evaluate the energetic behavior of CO2 in a dielectric barrier discharge using numerical simulations. In order to obtain a better description of the transient behavior of such discharges a pulsed power is used. The selectivities, conversions and the influence of the pulses on the discharge and its chemistry are investigated. Keywords: DBD, plasma, atmospheric pressure, greenhouse gases, gas conversion 1. Introduction CO2 is one of the most important greenhouse gases. Due to its highly oxidized character and very low reactivity it is very difficult to use it as a feedstock gas. However, for certain processes in chemical industry it is available in an almost pure form as a waste gas and using highly advanced adsorbing techniques it can be extracted from the air. To overcome the inert character of CO2, gas discharges are used to let the electrons activate the molecules, so that the vibrational excitations stimulate the dissociation and the electronic excitations stimulate ionization. The atmospheric pressure dielectric barrier discharge (DBD) was chosen as the experimental setup. Such discharge has a great ease of implementation. Operating at atmospheric pressure avoids leakage problems due to large pressure differences between the inside and the outside and in practice such discharges can be implemented just as a sophisticated tube. The use of CO2 as a feedstock gas is recognized as a very important scientific challenge for the present and the future. In order to use CO 2 as a feedstock gas it has to be split. Such a reaction would use a harmful greenhouse gas and transforms it into CO, which is a valuable feedstock gas for chemical industry. In this paper we investigate the splitting of CO2 in dielectric barrier discharge conditions. Although the atomic and molecular plasma chemistry can be very complex, the splitting of CO2 can be summarized as follows: CO2 → CO + 1/2 O2 Thermodynamically, this reaction requires 283 kJ/mol or 2.94 eV/molecule at standard conditions. It is this value to which the energy consumption will be evaluated in this paper. In order to obtain a detailed description of the CO 2 chemistry, a reaction set was constructed which contains the vibrational and electronic excitations of the CO2, CO and O2 molecules, because experimental gas chromatography measurements showed that these were the only species of major importance in the plasma. Previous studies which include these excited states usually only describe the formation and quenching of these excited states [1], while it is known that up to 97% of the discharge power for a low-temperature plasma is going to the vibrational excitation in a molecular plasma [2]. Therefore, in the present research we investigate the influence of the vibrationally and electronically excited states on the ongoing chemistry. 2. Description of the simulations The experimental setup is a cylindrical dielectric barrier discharge. The outer electrode is powered and is formed by sputtering chromium over a length of 90 mm on the outside of an alumina tube with an external diameter of 30 mm and an inner diameter of 26 mm. The inner electrode is grounded. It is a stainless steel tube with an outer diameter of 22 mm. Therefore, the discharge gap amounts up to 2 mm. Typically applied voltages of about 7 kV are used at a frequency of 30 kHz. In the present work the averaged applied power will always be 150 W. More details on the setup were previously reported by Paulussen et al. [3]. In order to describe the excited levels of CO2, CO and O2 several excited levels have been grouped. The purpose of the grouping is mainly to limit the amount of chemical reactions in the model. This number can quickly increase if every excited species can react in the same way as its ground state. This becomes important in a later stage when time consumption becomes an issue, when this chemistry will be used to simulate full geometries in twodimensional models After critical evaluation of the available cross sections of CO2, CO and O2 several groupings were chosen. The different vibrational levels of CO2 have been grouped in four different levels CO2v1, CO2v2, CO2v3 and CO2v4. CO2v1 represents the first bending mode (010), CO2v2 represents the sum of the first symmetric stretch (100) with the second bending mode (020), CO2v3 represents the first asymmetric stretch mode (001) and CO2v4 represents the sum of the symmetric stretch (n00) and bending (0n0) modes. The electronic excitation of CO2 is described using two levels: i.e. CO2(1g) and CO2(1u). For CO all vibrational excitation is described using one mode COv1 at a threshold of 1.01 eV. The electronic excitations have been grouped in four different levels. COe1 describes the excited level CO(A3), COe2 describes the excited level CO(A1), COe3 describes the sum of the triplet levels CO(A3), CO(D3), CO(E3) and CO(B3) and COe4 describes the sum of the singlet levels CO(C1), CO(E1), CO(B1), CO(I1) and CO(D1). O2 is described using four vibrational states. O2v1 describes the first and second vibrational level. O2v2 describes the third and fourth vibrational level and O2v3 describes the fifth and sixth vibrational level. The electronic excitations are grouped into two states. O2e1 groups the singlet states O2(a1) and O2(b1), while O2e2 groups O2(B3) and the higher triplet states. These excited states have the same chemistry as their ground levels, except that the vibrationally excited states have a stimulated dissociation and the electronically excited states have a stimulated ionization. The stimulation of the dissociation is described using the theory explained by A. Fridman [4]. The stimulation of the ionization is described straightforwardly as a lowering of the threshold energy. The resulting reaction chemistry consists of 43 chemical species who engage in 476 chemical reactions. This large number of chemical reactions is not an issue for the used model, since a typical calculation never takes more than 10 minutes. The used model is a zero-dimensional plasma model developed by R. Dorai, K. Hassouni and M. Kushner [5]. It consists of two major parts. The first part is a Boltzmann solver which uses the cross sections for the electron induced reactions and constructs lookup tables for the reaction rate coefficients versus the mean electron energy. These look-up tables are refreshed every 0.05 s for a calculation describing about 5 seconds. The second part is the gas phase kinetics module which calculates the changes in energy of electrons and gas and the changes in the density of every species. 3. Results and discussion For the validation of the chemistry a comparison is being made with the validated calculation results of A. Cenian and coworkers [6]. Their research concerned a pure CO2 discharge, operating at 30 Torr at a temperature of 400 K with an applied potential difference of 200 V between the electrodes and a current density of 7.5 A/cm2. Figure 1 shows their results for the most important species in the discharge. Figure 2. Calculated results for a pure CO2 discharge at 30 Torr and 400 K. The large jump in the beginning is due to the implementation of the applied power as a pulse of 0.23s Figure 1. Calculated results from A. Cenian and coworkers [6] for a pure CO2 discharge at 30 Torr and 400K. In order to validate our chemical model the developed chemistry is used at the same pressure, temperature and energetic conditions as was done by A. Cenian and coworkers [6]. The results for the same species CO, O2, O3 and O are shown in figure 2. The calculated time on the bottom axis in figure 2 is different from the bottom axis in figure 1, because the models work in a very different way. In our model the energy deposition is implemented as a pulse of 0.23s with a relaxation time of about 4s. The average deposited energy in the reactor is exactly the same. The vertical axis in figures 1 and 2 uses the same scale. It depicts the percentage of fractional density of a species versus the total density of chemical compounds in the discharge. The calculated fractional CO and O2 densities shown in figure 2 are the same as the results obtained by A. Cenian and coworkers shown in figure 1. CO is present for about 30% in the discharge and O2 for about 17%. O3 has a fractional density of 0.05% in the discharge, which is slightly lower than in figure 1 and O has a fractional density of 0.02% in the discharge, which is slightly higher than in figure 1. Since the differences in O3 and O densities with the results of A. Cenian and coworkers [6] are very small and the agreements in the CO and O2 densities are very good, a first successful validation has been made. The focus of this research lies on the atmospheric pressure gas conversion. Figure 3 shows the calculation results when operating at atmospheric pressure. The implemented power pulse is again 0.23 seconds with a time averaged power deposition of 150 W. The energy deposition for this setup leads to a CO2 conversion of 17.7%. Almost all the converted CO2 leads to the production of CO, since the carbon selectivity to CO is 97.5%. The oxygen from the converted CO2 is used in the productions of CO, O2 and O3, which have oxygen selectivities of 48.8%, 41.6% and 4.8% respectively. If we consider that the 150 W of input power is solely used for the reaction CO2 → CO + 0.5 O2, each such splitting of CO2 requires 73.6 eV. Thermodynamically the splitting of CO2 into CO and O2 requires about 2.94 eV per CO2 molecule (see above). This means that the input power was used with an efficiency of about 4%, which is very low. The use of only one discharge pulse to describe the behavior of a DBD lies far from the experimental situation where the many filaments cause many small pulses. In order to improve our description of the DBD, many blocks of narrow pulses were implemented. The power input was implemented in a similar way as was done by Gentile and Kushner [7] where pulses of 10 ns of 3 mJ per cm3 per pulse Figure 3. Calculated results for the most important species in a pure CO2 discharge at 760 Torr and 300 K. The averaged power deposition is 150 W. were used. In order to obtain a similar power deposition as in the experiment, in our work pulses of 7.2 mJ per cm3 per pulse were implemented. These pulses were grouped in a small train of 24 pulses distributed in a block of 0.017 s of which the first 3 s contain the pulses, while the rest of the block is relaxation time. This block is repeated until a residence time of 4.5 s is obtained. Figure 4 shows the calculated densities of the most important species as a function of time. The train of narrow pulses clearly leads to a higher conversion. The conversion of CO2 is 42.4% of which all carbon is converted into CO. The oxygen of the converted CO2 is used for 50% for the production of CO, for 43.4% for the production of O2 and for 4.7% for the production of O3. Dividing the total energy deposition in the discharge by the number of produced molecules of CO, an energy consumption of 27.4 eV per molecule is obtained. Since the minimal thermodynamic consumption is 2.94 eV, the deposited power is used with an efficiency of about 10.7%, which is considerably higher. The splitting of CO2 in the DBD appears to be a very promising technique were non-storable electricity can be used to convert a greenhouse gas into a chemical feedstock gas. Figure 4. Calculated results for the most important species in the same discharge conditions as in figure 3. The difference lies in the implementation of the power which is implemented here as train of narrow pulses instead of one wide pulse. We have shown that the use of several pulses considerably increases conversion and selectivity. The following steps in these investigations are thorough validation and investigation of basic influences on the discharge. We would also like to thank prof. M. Kushner for the advice and for helping us with the computational tools for these investigations. References [1] H. Hokazono, M. Obara, K. Midorikawa and H. Tashiro, J. Appl. Phys. 69, 6850 (1991) [2] A.A.Fridman, V.D.Rusanov, Pure & Appl. Chem., 66, 1267 (1994) [3] S. Paulussen, B. Verheyde, X. Tu, C. De Bie, T. Martens, D. Petrovic, A. Bogaerts, B. Sels, Plasma Sources Sci. Technol. 19, 034015 (2010) [4] A. Fridman, Plasma Chemistry, (Cambridge University Press, Cambridge, 2008) [5] R. Dorai, K. Hassouni, M.J. Kushner, J. Appl. Phys., 88, 6060 (2000) [6] A. Cenian, A. Chernukho, V. Borodin and G. Sliwinski, Contrib. Plasma Phys., 34, 25 (1994) [7] A. C. Gentile, M. J. Kushner, J. Appl. Phys., 78, (1995)
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