Application of electrostatic Langmuir probes for plasmas with nanostructures produced by an atmospheric pressure anodic arc A. Shashurin, J. Li, T. Zhuang, M. Keidar Department of Mechanical and Aerospace Engineering, George Washington University, Washington, DC 20052 I.I. Beilis School of Electrical Engineering, Tel Aviv University, Ramat Aviv 69978, Israel Abstract: The temporal evolution of a high pressure He arc producing nanotubes is considered and Langmuir probe technique is applied for plasma parameter measurements in such discharge. Two modes of arc are observed, namely cathodic arc that is supported by erosion of cathode material, and anodic arc supported by ablation of a composite anode (packed with carbon and metallic catalysts) in which carbon nanotubes are synthesized. Voltage-current characteristics of single probes are measured and an unusually low ratio of saturation current on the positively biased probe to that on the negatively biased (about 1-4) is detected. This effect is explained by increase of saturation current at the negatively biased probe due to secondary electrons emission from the probe surface by the long life excited He atom collisions with the probe surface. Keywords: carbon nanotubes, anode erosion, Langmuir probe, high-pressure arc 1. Introduction High pressure anodic arcs demonstrated its efficiency for synthesis of different types of nanostructures, such as single and multi-wall carbon nanotubes (CNT), fullerenes and graphene [1,2,3,4]. Extensive interest to arc synthesized nanostructures facilitates active recent studies of high pressure anodic arcs [2,5,6,7,8]. Since the synthesis occurs in arc plasma environment, this promotes application of standard plasma diagnostics, namely electrostatic Langmuir probes, to determine the plasma parameters. The electrostatic Langmuir probes have not been implied yet for atmospheric arc in the peripheral areas where nanostructures are produced. However the plasma state change reflects the arc evolution during the synthesis. In the present work we study temporal evolution of high pressure arc producing nanostructures, and apply the electrostatic Langmuir probe techniques for plasma parameter measurements of such arcs. 2. Experimental details Experiments were conducted in a cylindrical vacuum chamber (270 mm length and 145 mm diameter).The He pressure in chamber was controlled in the range from 0.1 Torrs to 500 Torrs using closed-loop control system described in details in Ref.[8]. Arc currents (Iarc) were 30-70 A and corresponding arc voltages (Uarc) were about 30 V. Arc videos were recorded by a digital camera (15 frames/s). Arc electrodes were produced from the carbon, with the anode being a hollow tube (packed with metal catalysts – Ni, Y and carbon powder so, that total anode composition was C:Ni:Y=56:4:1 at.% [8]) and the cathode being a solid graphite rod. The cathode and anode had diameters of about 40 mm and 5 mm, respectively. Size of interelectrode gap (h) was varied in the range of 3-7 mm. Three modifications of single electrostatic probes were used (see Figure 1). First, we utilized two types of unshielded probes for measurements relatively far from the arc axis (r ≥1.5 cm). One modification utilized circular collector oriented perpendicular to radial plasma flow expanding for the gap as shown in Figure 1 (a) [circular probe], while another used large-area prolonged cylinder co-axially surrounding the electrode axis, and equipped with opening for recording of arc video [see Figure 1 (b)]. obtained at residual pressure of about 0.1 Torr is shown in Figure 2. The V-I characteristics demonstrated the ratio of saturation currents to positively (Ip) and negatively (In) biased probe of about |Ip/In|~102, which is in accordance with conventional collisionless probe theory predicting this ratio to be about Second, we utilized single electrostatic probe in vicinity of the interelectrode gap (distance from the arc axis r =8 mm, distance above the cathode front surface z=1-2 mm) equipped with electricallycontrolled shutter able to operate on the millisecond time scale. Fast shutter was used in order to prevent probe’s fast deposition by various carbon species synthesized in the arc, which leads to uncontrollable growth of collecting area and produce inadequate readings. The probe consists of collector (a copper foil strip of 3 mm width was used) installed inside the ceramic tube (alumina tube with outside diameter of 6.3 mm was used) with opening of about 5x3 mm2 as shown in Figure 1 (c) [shielded probe]. The cylindrical molybdenum shutter was closely fit to the outside surface of the ceramic tube and was able to slide along it, so that collector was exposed to the plasma solely during the period of time when shutter was open. The collector surface containing nanoproducts deposited on it during the exposition to plasma flux was analyzed using SEM. A 1 kHz voltage sweeping voltage was applied to the probes to determine the voltage-current (V-I) characteristics. 3. Results and discussions The paper considers relatively wide range of gas pressures (0.1-500 Torr), while the main focus is made on high pressure range of several hundred Torr corresponding to conditions of CNT synthesis. Low-pressure case. Voltage-current (V-I) characteristic of circular probe [see Figure 1(a)] and electron mass respectively (about 85 for Helium) [9]. Visual observation of arcing [see insert diagram in Figure 2] and post-discharge evaluation of arc electrodes indicated, that arc was supported by erosion of the cathode material from the cathode spots, while anode ablation was not observed. The electron temperature determined from the slope of V-I characteristic in semi-log scale yields Te of about 1-2 eV, which lies in the typical range of Te for cathode jets plasmas [10]. (a) 0.3 I, A Figure 1. Schematic view of electrostatic probes. M , where M and m are ion m 0.25 Cathode 0.2 0.15 Cathode spot 0.1 Anode 0.05 U, V 0 -100 -50 -0.05 0 50 100 Figure 2. V-I characteristics of single probe at 0.1 Torr (h=7 mm, Iarc=60 A, t=100 ms after arc ignition, circular probe: r=25 mm, z=25 mm, probe diameter=2.6 mm). The ratio |I-/I+| is close to that predicted by conventional collisionless probe theory. Probe V-I characteristics at different background gas pressures: It was observed that In and Ip remained approximately constant with background gas pressure (p) up to some critical pressure and then, decreased with p. Currents were measured at 50 ms after arc ignition using surrounding probe shown in Figure 1(b). The critical p for In was about several Torrs. This dependence of the probe currents on p is caused by damping of plasma expansion by background gas atoms that become significant when distance from arc to the probe becomes comparable with plasma ion mean free path [11,12]. In addition, it was observed that behavior of probe V-I characteristics changed dramatically with increase of 1000 optimal conditions for synthesis of carbon nanotubes [8]. Cathode Cathode Anode Anode t=60 ms t=3 s 100 50 CS mode Iarc , A |Ip / In| 100 AA mode 80 40 60 30 40 20 20 10 10 Arc current Arc voltage 0 0 -1 1 0.1 1 10 100 p, Torr 1000 Figure 3.Ratio of saturation currents as function of background He pressure (h=7 mm, Iarc=55 A, t=50 ms after arc ignition, 2.6 mm diameter circular probe for p=0.1 Torr and surrounding probe at r=25 mm for p>0.1 Torr). It is important to note that the ratio |Ip/In | presented in Figure 3 corresponds to arc mode when the discharge was supported by erosion of the cathode material from the cathode spots (CS mode) [10]. To this end the V-I characteristics of the probe were captured immediately after arc ignition (at t= 50 ms), since on later times the arc was switched to another operation mode, namely to anodic arc (AA) mode (for t>few seconds after ignition, p>10-100 Torr) where the discharge was supported by ablation of the anode material. This transition from CS mode to AA mode is illustrated in Figure 4, where arc images in both modes and temporal evolutions of Iarc and Uarc are presented. It was observed that the discharge at CS mode is characterized by relatively high fluctuations of arc voltage due to unstable behavior of cathode spots. In the AA mode the dense anode plume is formed around the hot anode, whose ablation supported the arcing and led to the more electrically stable discharge. Let’s consider both modes of arcing in more details for the case of 500 Torr He arc as it corresponds to Uarc , V background He pressure in comparison with that obtained at low pressures, namely the ratio |Ip/In| decreased from about 100 at 0.1 Torr to about ~ 1-4 (spread observed in the different arc runs) for pressures of about several hundred Torr [see Figure 3]. 0 1 2 3 t, s 4 5 6 7 8 Figure 4. Temporal evolutions of Uarc and Iarc, and typical images of 500 Torr He arc in initial CS and later AA modes (h=7 mm, Iarc=55 A). CS mode: This arc mode was supported by the plasma jets generated at the cathode spots and was observed during few first seconds after arc initiation, Typical photograph of the arc in CS mode is shown in Figure 4 (left image). At the CS mode the anode was not sufficiently hot to provide the anode ablation at the rate enough for supporting the discharge current and thus the anode is a current collector. The duration of CS stage was readily controlled by size of interelectrode gap and value of arc current, namely increase of h and decrease of Iarc led to prolongation of CS stage. For example, h increase from 3 to 7 mm resulted in increase of CS stage duration from ~1 s to ~2-3 s (for Iarc=55 A, p=500 Torr) and Iarc decrease below 35-40 A resulted in the fact, that the arc had never switched to AA mode (h=5 mm, p=500 Torr). Typical probe V-I characteristic is presented in Figure 5(a). It is seen that the ratio |Ip/In | was about 4, which is more than order of magnitude less than ratio predicted by collisionless probe theory [9]. AA mode: Typical photograph of AA mode is presented in Figure 4 (right image). It was observed that the discharge switched to AA mode after first initial seconds of arcing. The anode in AA mode was significantly hot and surrounded by the highly luminous anode plume. The in-situ and post- experiment evaluation of the arc electrodes indicated that arc was supported by the anode ablation, while no cathode erosion occurred. Probe V-I characteristic is presented in Figure 5(b) for Iarc=55 A, h=3 mm, t=1 s. It is seen that the ratio |Ip/In| was about 1.5. I , mA 50 40 Acknowledgements 30 20 10 U, V 0 -120 -80 -40 -10 0 40 80 120 -20 -30 I , mA -40 2 (b) pressure dielectric barrier discharge). We hypothesize that this may be caused by significant increase of In above the ion saturation current caused by secondary electron emission from the probe due to Auger de-excitation of long living He* atoms on the probe surface [13]. This research was supported by NSF/DOE Partnership in Plasma Science and Technology (NSF grant CBET-0853777, DOE grant DE-SC0001169). We would like to acknowledge PPPL Offsite Research Program supported by Office of Fusion Energy Sciences for supporting arc experiments. The authors would like to thank Dr. Y. Raitses for valuable discussions. References 1 U, V 0 -100 -80 -60 -40 -20 0 20 40 60 80 100 -1 -2 Figure 5. V-I characteristics of the arc in (a) CS and (b) AA modes. The collector of the shielded probe exposed to plasma for several tens of ms was analyzed under the SEM for both CS and AA arc modes (at same discharge conditions and probe location). It was observed that large amount of nanostructures containing entangled bundles of CNTs, catalyst and soot particles was deposited to the probe surface regardless polarity of its bias in AA mode, while no significant deposition of nanostructures on the collector surface was observed in CS mode. This indicates that currents supplied to the probe are mostly governed by the charged plasma particles while contribution of current delivered with charged CNTs [7] is negligible. Thus, V-I curves of single probes measured in both AA and CS mode in high pressure arcs demonstrated very low ratio |Ip/In| of about 1-4 (ratio of about 1015 was reported earlier in Ref.[13] for atmospheric [1] S. Iijima Nature 354, 56 (1991). [2] S. Farhat and C.D. Scott J. Nanoscience and Nanotechnology 6, 1189 (2006) [3]A. P. Moravsky, E. M. Wexler, and R. O. Loufty, in Carbon Nanotubes: Science and Applications, edited by M. Meyyappan (CRC, Boca Raton, FL, 2004). [4] O. Volotskova, I. Levchenko, A. Shashurin, Y. Raitses, K. Ostrikov and M. Keidar Nanoscale 2, 2281 (2010). [5] A. Huczko, H. Lange, Bystrzejewski, Ando Y, Zhao X, Inoue S, J. Nanoscience and Nanotechnology 6, 1319 (2006). [6] Keidar M, Waas A M, Raitses Y and Waldorff E J. Nanosci. Nanotechnol. 6, 1-6 (2006) [7] M. Keidar, J. Phys. D: Appl. Phys. 40, 2388 (2007). [8] A. Shashurin, M. Keidar M, I.I. Beilis J. Appl. Phys. 104 063311 (2008). [9] Y. P. Raizer, Gas Discharge Physics (Springer, Berlin, 1991). [10] I.I. Beilis in Handbook of Vacuum Arc Science and Technology edited by (Boxman R L, Martin P, Sanders D (Ridge Park: Noyes Publishing, 1995). [11] C.W. Kimblin J. Appl. Phys. 45, 5235 (1974) [12] I.I Beilis, A. Shashurin, R.L. Boxman IEEE Trans. Plasma Sci. 35, 973 (2007). [13] O. Sakai, Y. Kishimoto and K. Tachibana J. Phys. D: Appl. Phys. 38, 431 (2005).
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