22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Near cathode processes in stationary vacuum arcs with distributed cathode spot R.H. Amirov1, N.N.Antonov1,2, N.A.Vorona1,2, A.V. Gavrikov1,2, G.D. Liziakin1, V.P. Polistchook1, I.S. Samoylov1, V.P. Smirnov1, R.A. Usmanov1,2 and I.M. Yartsev1 1 Joint Institute for High Temperatures of Russian Academy of Sciences, Moscow, Russia Moscow Institute of Physics and Technology (State University), Dolgoprudny, Russia 2 Abstract: Characteristics of distributed vacuum arc on hot cathodes with significantly different emission properties (gadolinium, plumbum and chromium) are presented. This discharge is characterised by absence of random voltage fluctuations; micro particles of cathode erosion products are absent too. Features of processes in cathode layer on different metals are discussed. Keywords: vacuum arc, emission processes, electron temperature, charge transfer 1. Introduction It is assumed that significant difference between arc and low-current discharge properties is determined by significant role of emitted electrons in near-cathode processes [1]. Therefore questions about electron emission mechanism and relative ion proportion in charge transfer on cathode are raised. In paper [2] it was proposed to characterize vacuum arc cathodes by flows ratio of thermal evaporated atoms to electrons S ae . This ratio may be used for estimation of relative contribution of ions and thermionic electrons to the charge transfer on cathode. All metals may be divided into two large groups by value of S ae . For some metals (mercury, copper, alkali metals and others) S ae ratio is much greater than unit. Therefore for these metals thermionic contribution in charge transfer on cathode has to be small. For other metals (tungsten, molybdenum, rare-earth metals and others) S ae ratio is vice versa much less than unit and part of ion current on cathode is also small. In this case mechanism of cathode heating is not clear [2]. In this paper the investigations of vacuum arc with cathode distributed spot (CDS) on gadolinium (S ae ≈ 0.07), chromium (S ae ≈ 104) and plumbum (S ae ≈ 108) are presented. Some characteristics of this discharge on gadolinium (Gd) and chromium (Cr) had been submitted in papers [2-4]. For the first time similar discharge was studied on chromium cathode in paper [5]. Vacuum arc with CDS is distinguished by low current density on cathode less than 102 A/cm2. This discharge is characterised by absence of random voltage fluctuations; micro particles of cathode erosion products are absent too. It is all very attractive for different plasma technologies. 2. Experimental setup and diagnostics The discharge was initiated in vacuum chamber with residual gas pressures less than 10 mPa. Studied metal was placed in molybdenum heat-insulated crucible (cathode) with external and internal diameters of 25 and 19 mm respectively. Outlet of the crucible had diameter of14 mm. In experiments with plumbum the cathode P-I-1-1 crucible was covered by molybdenum cap that has 6mm hole. It allowed us to decrease Pb evaporation rate approximately in five times. Electron-beam heater (EBH) with power N up to 1 kW was situated under the crucible. EBH allowed changing of cathode temperature at fixed arc current. The water-cooled 20 mm wide steel disc with central hole of diameter 15 mm was used as the anode. The distance between electrodes was about 30 mm. Arc current was regulated by rheostat. The crucible temperature T c was measured by brightness pyrometer. By estimations the difference between measured temperature and mean temperature of cathode surface due to temperature drop in crucible wall was less than 3%. By method from [2] volt equivalent (VE) V c of heat flow from plasma to cathode Q c was measured (V c = Q c /I, where I is an arc current). Spectra of plasma radiation were recorded. Electron temperature T e of plasma behind the anode (Gd, Pb) and into discharge gap (Gd) was measured by electrical probe. Condensation probe situated on the distance of 27 mm behind the anode was used for determination of average charge Z a of heavy particles (Gd, Pb). Average charge Z a was calculated from ratio of transferred charge to mass increase by the exposure time of 5-10 minutes. 3. Experimental results The experiments were carried out by following scheme. With the help of EBH crucible was heated to necessary temperature value, after that voltage from power supply (380 V) was applied to discharge gap and vacuum arc with CDS initiated. At work temperature Gd and Pb were in molten state and Cr was solid. After arc initiation EBH turned off in curtain regimes. On Fig. 1, Fig. 2 and Fig. 3 photos of discharge on Gd, Cr and Pb cathodes are shown. In Table 1 main results of carried experiments supplemented by results from works [2-4] are presented. Ranges of arc current I, arc voltage V a and volt equivalent V c belong to self-sustaining regimes (N = 0). Discharge volt-current characteristic on Gd and on Cr cathodes is decreasing. Voltage of discharge in Pb vapour had low dependence on arc current and was about 15 V. Average 1 cathode current density J c changed in range from 10 to 30 A/cm2 depending on cathode metal and arc current. Fig. 1. Vacuum arc with CDS on gadolinium cathode: I = 52 A, U = 3.1 V, T c = 1.92 kK. outlet and 70-80% of evaporated atoms return to the cathode [4]. Fig. 3. Vacuum arc with CDS on plumbum cathode: I = 20 A, U = 13.8 V, T c = 1.33 kK. Characteristics of discharge on Cr and Pb are low depended on power of EBH. Increase of EBH power N leads to increase of cathode temperature T c , at these conditions voltage of arc in Pb vapor has weak rising trend and arc voltage on Cr cathode noticeably decreases. For example, with increase of N from 0 to 500 W arc voltage on Cr cathode decreases from 16 to 11 V (I = 50A) and volt equivalent V c decreases from 8 to 5 V [3]. The similar N increase at discharge on Gd cathode leads to voltage reduction from 75 to 3.5 V (I= 50 A). Volt equivalent V c drops from +10 to -3 V that means cathode cooling in the arc. This is because the heat flow from plasma to cathode is smaller than heat losses on emission cooling [2]. Fig. 2. Vacuum arc with CDS on chromium cathode: I = 52 A, U = 10.1 V, T c = 2.04 kK. In Table 1 values of saturated vapor pressure P s of studied metals at measured temperature T c are presented [6].Values of cathode evaporation rateG c are also shown. For Cr and Pb cathodes these data were obtained for selfsustained regimes (N = 0). It was experimentally shown that Pb evaporation rate in arc conditions is approximately two times less than at the same crucible temperature without arc. Almost the same influence of arc processes on Gd evaporation rate was established in paper [4]. Based on data from [4] it may be shown that in described discharge in Pb vapor about 90% of evaporated atoms return to the cathode surface as ions or atoms. In discharge with Gd the crucible had other geometry of 2 Table 1.Characteristics of discharges. Cathode Parameter Gd Cr Pb 4 S ae 0.07 10 108 T c , kK 1.9-2.2 1.9-2.1 1.2-1.5 P s , Pa [6] 1-10 60-700 50-2000 I, A 30-200 30-220 10-70 Va, V 95-20 22-11 15 Vc, V 17-4 9-4.5 4.5-9.5 G c , mg/s 1-2.5 3-6 25-50 T e , eV 0.5-8 0.4-0.7 Za, e 0.5-1.5 0.17-0.25 χ, a/e 0.01-0.015 0.08-0.12 0.6-0.9 Electron temperature in discharge gap for arc in Gd vapour was measured at current I = 40 A and voltage P-I-1-1 range V a = 3-20 V. T e was measured by probe at 1451mm form discharge axis and 5-10 mm from cathode surface, it increased from 0.8 to 8 eV with voltage increase. Also T e was measured above the anode, probe was situated at distance of 27 mm. Increase of arc voltage from 5 to 30 V led to rise of T e from 0.5 to 8 eV (Table 1). Electron temperature in Pb discharge measured at the same area decreased from 0.7 to 0.4 eV with arc current increase from 18 to 37 A (Table 1). Arc voltage at these regimes was about 15 V. In Gd discharge with voltage increase from 3.5 to 8 V average charge of heavy particles behind the anode Z a increased from 0.5 to 1.5 e (e is an electron charge). In Pb discharge average charge Z a decreased from 0.25 to 0.17 e with the current growth from 18 to 37 A (Table 1). In general, the values of average charges Z a and electron temperatures T e are in qualitative agreement with each other. In these estimations we assumed that condensation coefficient of particles is equal unit. In Table 1 there are presented values of specific cathode erosion χ in units of atom/electron. Value χ is a ratio of evaporated atoms during experiment to total charge transferred through discharge gap. Measured average ion charge is in agreement with results of spectral diagnostics. Electron temperature in Pb and Cr discharges was relatively small and plasma spectrum consisted only of atom and singly ionized atom lines. In Gd discharge spectrum lines of double ionized atoms were observed. Behaviour of ion lines was non monotonic with arc voltage increase. At I = 52 A intensity of singly ionized atoms had a maximum at arc voltage about 5 V. At voltages 5 V and 7 V lines intensity was about 30 % of maximum value. Lines of double ionised Gd had maximum at voltage of 10 V and at 7 V and 13 V intensity of these lines was about 30 % of maximum value. Line intensity of atoms had a monotonic fall with increase of arc voltage (and decreasing crucible temperature respectively). Plasma radiation spectra recorded at 3 mm distance from crucible surface. In experiment with Pb cathode it was managed to estimate the plasma pressure in the crucible. In this test the plasma pressure dropped the crucible cap. By estimations it would possible if the plasma pressure was equal 0.87 kPa. It happened at cathode temperature 1.38 kK, when saturated vapour pressure of Pb is 0.68 kPa [6]. Thus the plasma pressure corresponds to saturated pressure of Pb. It was established in work [2-5] the discharge with CDS on Gd and Cr cathodes is characterized by the absence of micro particles in the cathodes jets. The discharge on the Pb cathode also possessed this peculiarity, the micro particles were observed in transient regimes. In our experiments the current contraction on the anode was not observed. P-I-1-1 4. Discussion Presented results show the qualitative difference between discharge on Gd cathode and Pb or Cr cathodes. This distinction may be caused by the difference in the charge transfer mechanisms on these cathodes. On thermionic cathode from Gd proportion of thermionic current S e is about 90% of arc current [2]. For discharges on Cr and Pb cathodes situation is radically different. As shown in paper [3] no one electron emission mechanism can provide the charge transfer on Cr cathode and S e ≈ 0. Thermionic current density from Pb cathode at the typical temperature 1.35 kK as follows from calculations is J e ≈ 0.2 mkA/cm2. It is almost eight orders of magnitude less than average arc current density J c . At the same time density of heavy particles at cathode surface is enough to provide the charge transfer. Maximum ion current density J im on cathode can be calculated in assumption that all evaporated atoms return to cathode as ions [2]: 𝐽𝑖𝑖 = 𝑒 𝑝𝑠 �2𝜋𝑚𝑎 𝑘𝐵 𝑇𝑐 (1) Where m a – mass of the atom, k B – Boltzmann constant. Saturated vapour pressure of Pb at typical temperature 1.35 kK is p s ≈ 0.48 kPa and equilibrium density is n s ≈ 2.5*1016 cm-3[6]. From (1) it follows that J im = 40 A/cm2. Thus if 25% of evaporated atoms return to cathode as ions it will be enough to provide charge transfer on its surface. If one assumes that all charge on cathode is transferred by ions, then their energy on the cathode may be estimated from energy balance. Typical value of VE for discharge in Pb vapour is V c = 6 V (Table 1), i.e. every ion transmits the cathode energy about 6 eV. This energy consists of energy released due to ion neutralization (ionization potential minus work function, for Pb – 3.4 eV) and kinetic energy. Thus ion kinetic energy in this regime is 2.6 eV and ion velocity equals 1.1*105 cm/s. Then at ion current density J c ≈ 10 A/cm2 ion density at cathode surface is 6*1014 cm-3. Obtained results are in accord with qualitative model of cathode layer of arc discharge with ion charge transfer described in [7]. In accordance with this model the electron diffusion plays significant role in the processes in cathode layer. Near the cathode the diffusion and drift electron flows are approximately equal in value and are opposite directed, and the resulting density of electron current on cathode is much less than arc current density. For ions diffusion and drift flows are co-directed. As a result of electron diffusion there is an alignment of charged particles density; and the space charge near cathode is practically absent. Estimated from energy balance relatively low ion energies (about 1 eV) support this assumption. Distributions of electrical potential and electron temperature are non-monotonic. Maximums of potential (≈ 10 V) and electron temperature (≈ 2 eV) are situated from the cathode at the distance of ionization 3 length. The value of potential maximum was estimated from the energy balance in the ionization layer. The electron thermal conductivity provides the source of energy in the ionization layer. High rates of density and temperature of electrons in cathode layer provides great efficiency of step ionization. Apparently there is potential maximum near the surface of Gd cathode. Inhomogeneity in potential distribution is about T e /e. As electron temperature in this discharge is high enough then potential maximum is noticeably greater than in Pb and Cr discharges. Existence of potential maximum clears a mechanism of cathode heating in Gd discharge at relatively low part of ion current. In paper [2] there was a hypothesis that cathode heating provided by multicharged ions herewith cathode potential drop was assumed to be close to total voltage drop in arc. Existence of potential maximum increases the contribution of ion kinetic energy in cathode heating process. 5. Conclusion Presented results demonstrate that in vacuum arc on plumbum and chromium cathodes the charge could almost completely be transferred by ions. This charge transfer mechanism can be expected on other cathodes with atom-electron ratio S ae >> 1: mercury, copper, bismuth, alkali metals and others. The peculiarities of the cathode processes on different metals are determined by the atom-electron ratio. We should note that this statement is correct only for steady state of arc. For example, autoelectronic emission can provide notable charge transfer on these cathodes at room temperature at the moment of arc ignition due to vacuum breakdown. However the discharge on this stage can’t be regarded as arc due to values of its current and applied voltage. 6. Acknowledgements The authors are also grateful to V.I. Kiselev for his great help in preparing and carrying experiments. The study was supported by grant from the Russian Scientific Fund (project № 14-29-00231). 7. References [1] Y.P. Raizer. Gas Discharge physics. Berlin: Springer (1991) [2] S.N. Paranin, V.P. Polistchook, P.E. Sychev and other. High temperature (in Russian), 24, 422 (1986) [3] V.M. Batenin, I.I. Klimovskii, V.P. Polistchook and V.A. Sinelshikov High Temperature, 41, 586 (2003) [4] S.Y. Bronin, V.P. Polistchook, P.E. Sychev and other. High Temperature (in Russian), 31, 29 (1993) [5] A.I. Vasin, A.M. Dorodnov and V.A. Petrosov.Soviet Technical Physics letters (in Russian),5, 1499 (1979) [6] I. Grigoriev and E. Meylikhov (eds). Physical Quantities.Handbook. Moscow: Energoatomizdat (1991) [7] V.P. Polistchook. TRANSACTIONS of Institute for High Energy Densities of AIHT of RAS (in Russian), 5, 185 (2003) 4 P-I-1-1
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