22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Particularities of particles propagation under high-power impulse magnetron sputtering N. Britun1, M. Palmucci1, S. Konstantinidis1 and R. Snyders1,2 1 Chimie des Interactions Plasma Surface (ChIPS), CIRMAP, Université de Mons, 23 Place du Parc, 7000 Mons, Belgium 2 Materia Nova Research Center, Parc Initialis, 7000 Mons, Belgium Abstract: The results on time-resolved 2-D characterization of the particles propagation in the high-power impulse magnetron sputtering discharges are presented. Laser-induced fluorescence Doppler-shift imaging technique is applied for this purpose. The particularities of the velocity distribution for Ti neutral and singly-ionized atoms (Ti+) in an Ar-Ti discharge during the plasma on- and off- time are presented and analysed. Keywords: laser-induced fluorescence, LIF, HiPIMS, Doppler-shift, velocity distribution. 1. Introduction High-power impulse magnetron sputtering (HiPIMS) discharges belong to the class of ion-enhanced physical vapour deposition (IEPVD) discharges [1]. They emerged from the convenient direct current and pulsed magnetron sputtering as a result of time re-distribution of the applied power, achieved by squeezing the plasma on-time and applying much higher power (>10 kW) during this interval, while maintaining the average power at the level of direct current magnetron sputtering (DCMS) [2, 3]. The pulse repetition frequency in HiPIMS normally varies in the range from few tens Hz to few kHz, whereas the pulse duration can be from ~ 5 to ~ 500 µs [4, 5]. The HiPIMS discharges are highly acknowledged in the industrial domain due primarily to the useful properties of the coatings which can be obtained using this technology, such as high film density, controllable film phase constitution, controllable structure and crystallinity, etc. [6]. The scientific interest to the HiPIMS plasmas is motivated by the variety of rather new dynamic physical processes, which cannot be attained in simple glow or hollow cathode discharges, and should be characterized in µs time-scale [5]. The particles propagation, the evolution of their velocity distribution, dynamic rarefaction of the sputtering gas, secondary electrons motion, etc. are among these processes. This work is devoted to study of the particles propagation and their velocity distribution function (VDF) in Ar-Ti short-pulsed HiPIMS discharges using the timeresolved two-dimensional visualization of these processes by laser-induced fluorescence. 2. Diagnostics method and setup Laser-induced fluorescence (LIF) technique, together with its analogues, such as LIF imaging, and LIF spectroscopy represents a powerful (quasi) non-intrusive plasma characterization tool applicable to variety of gaseous discharges [7, 8]. Doppler-shift LIF (DS-LIF), as well as DS-LIF imaging are the techniques capable to P-I-2-4 selectively characterize velocity distribution of the particles under interest, based on the well-known Doppler effect (assuming narrow laser linewidth) [9]. The unambiguous advantage of LIF technique is represented by the fact that the fluorescence emission intensity, ๐ผ๐ฟ๐ฟ๐ฟ , is proportional to the population of the probed species in the lower state ๐๐ [7]: ๐ผ๐ฟ๐ฟ๐ฟ ~ ๐๐ โ ๐ผ๐๐๐ โ ๐ด๐๐ ๐ต๐๐ ๐๐ +๐ด๐ , (1) where j, k, and i stand for the lower, intermediate, and upper energy levels correspondingly, ๐ด๐๐ is the fluorescence emission probability, ๐ต๐๐ is the absorption probability on the level j, ๐๐ and ๐ด๐ are the quenching and spontaneous emission coefficients corresponding to the level i. Laser excitation corresponds to jโ i, whereas fluorescence to iโ k spectral transition. The dependence expressed by eq. (1) makes all LIFrelated diagnostics techniques unique for studying the ground-state density of species in the gaseous discharges, which is not attainable by optical emission spectroscopy (OES), or OES imaging. This is especially useful for twodimensional visualization (mapping) of the ground states and/or metastable species in plasma, as well as for mapping of their velocity distribution. The experimental setup used in this work which contains the HiPIMS discharge reactor with a planar circular target, along with the laser excitation system utilized for LIF diagnostics are shown in Fig. 1. The geometry of the laser beam introduced into the vacuum reactor, and the studied discharge area above the target are shown in Fig. 2. The additional experimental parameters, related to both the HiPIMS plasma reactor and LIF diagnostics are listed in Table 1. 1 Fig. 2. Side-view of the laser beam and the area of interest (โ 10×7 cm) in the studied HiPIMS discharge. Table 1. HiPIMS and LIF experimental parameters. Fig. 1. Top-view of the HiPIMS reactor with the dye laser used for LIF discharge diagnostics. HiPIMS discharge parameters: 3. Plasma diagnostics results The experimental 2-D imaging results comparing the sputtered Ti and Ti ions at low (5 mTorr) Ar pressure are presented in Fig. 3. The measurements have been made at different laser wavelengthฮป, so the presented maps correspond to different energetic groups of the discharge particles. The wavelength (โฮป = ฮป - ฮป 0 ) as well as the corresponding velocity shifts (โv) are shown in the upper right corners. The presented results have been obtained during the plasma off-time and related to two different delay times, โt = 25 µs (for Ti) and 40 µs (for Ti+). We have to note that, the laser linewidth defines the typical VDF uncertainty (in the velocity units) at the level of โ 0.75 km/s, which is less than the typical velocity of sputtered species [10, 11], and can be considered as an acceptable resolution for DS-LIF measurements. From Fig. 3(a) one can clearly observe two groups of particles sputtered in the opposite directions (which correspond to the extremes of the wavelength shift). The sputtered particles move toward the central discharge region (the laser beam on each figure goes from left to right), forming a density maximum at about 3 cm above the target (not shown). The preferential angle of sputtering is estimated to be about 70 degree, which does not change much with increase of the Ar pressure. Even though the existence of the high-energy particles in HiPIMS is evident form Fig. 3, their relative contribution to the total VDF is rather small (cannot be seen due to the individual normalization of each density map). At the same time, Ti ions demonstrate rather symmetric velocity distribution, since all the DS-LIF density maps have symmetric structure, without respect to the wavelength shift, as shown in Fig. 3(b). Such behaviour implies that, the ways of sputtering of neutral and ionized particles in HiPIMS are different, so the ion VDFs in the horizontal direction are symmetrical. The essential velocity component for the ions laying out of the image plane and appearing due to the Lorentz force, however, should not be forgotten. The gyration effect, however, is 2 Target 99.99 % Ti , 10 cm in diameter Working gas pressure Ar, at 5 and 20 mTorr Base pressure < 10-6 Torr HiPIMS pulse duration 20 µs HiPIMS repetition frequency 1 kHz HiPIMS peak current / voltage ~ 80 A / ~ 450 V Energy per plasma pulse (typ.) ~ 0.26 J Averaged power ~ 260 W LIF diagnostics parameters: Dye Laser used Sirah Cobra Stretch Dye laser linewidth ~ 2.3 GHz Laser sheet cross-section 70 mm × 2 mm ICCD camera used Andor iStar DH740-18F Optical width / number of pulses 20 ns / 100 Imaging lens Nikkor 50 mm f/1.4 D Ti ฮป excitation/fluorescence 320.58 nm / 508.70 nm Ti+ ฮป excitation/fluorescence 314.80 nm / 456.38 nm Optical filters used 510/10 nm (Ti), 460/10 (Ti+) supposed to be minor for ions, since their Larmor radius is in the cm range for our magnetron source. Similar results, but corresponding to much higher Ar pressure (80 mTorr) are presented in Fig. 4, where the different velocity groups of sputtered Ti neutrals are presented at two different time delays (โt = 40 and 100 µs) in the off-time. As expected, in this case the highvelocity regions are much more squeezed toward the target vicinity, which is due to the higher pressure and thus faster particles thermalization. In spite of the individual normalization of the density maps in Figs. 3 and 4, the zones corresponding to the high-energy particles (associated with red colour) are roughly proportional to the Ar pressure used (~ 3 cm at 5 mTorr vs. ~ 0.5 cm at 80 mTorr), implying the dominance of the thermalization processes during this time. The high-energy particles are still visible at 80 mTorr, and the asymmetry of the obtained density maps generally reminds the case shown in Fig. 3 for Ti neutrals. As also expected, the mentioned asymmetry between the left P-I-2-4 Fig. 3. DS-LIF density maps for sputtered Ti (a) and Ti+ (b) taken at 5 mTorr. The laser wavelength and velocity displacements (โฮป, โv) are given in the right upper corners. Positive โv corresponds to blue-shifted atoms. Each map is normalized individually. and right parts of the density maps vanishes at higher time-delays (at 100 µs in this case, see Fig. 4(b)). The propagation angle for the neutral particles in this case is found to be close to the one at low pressure. Another, rather strong difference from the low-pressure case, is the localization of the high-energy particles closer to the race-track region, whereas they are much more focused in the central area at low-pressure. This effect in our opinion can be explained by (i) the out-of-plane Ti velocity components, (ii) the depletion of the Ti ground state energy sublevels [12], and (iii) almost total ionization of the sputtered material at low pressure. Note, that the second and third reasons should be connected, since the depletion of the lower energy sublevel of Ti, studied in this work, should be strongly related to the wave of the hot secondary electrons in plasma right after the pulse, which must also strongly affect the P-I-2-4 Fig. 4. DS-LIF density maps for sputtered Ti taken at 80 mTorr at ฮt = 40 µs (a) and 100 µs (b). The laser wavelength and velocity (โฮป,โ v ) displacements are given in the right upper corners. Positive โv corresponds to blue-shifted atoms. Each map is normalized individually. ionization of the sputtered neutral species. This effect vanishes with increase of the Ar pressure, due likely to the faster cooling of the secondary electrons in this case, which do not provoke strong sublevels depletion anymore. This fact, however, has not been verified experimentally yet. The first reason suggesting the existence of the strong out of the image plane velocity components for the sputtered neutrals might play a certain role in the explanation as well, since the VDF of the sputtered species in the low pressure case should retain its (large) width during a longer time, i.e. inversely proportionally to the working pressure in the reactor. The additional Doppler-shift measurements, particularly those performed in the plane above the race-track of the target, as well as those comparing more different time delays (including the plasma on-time) should clarify these suggestions. 3 4. Conclusions Time-resolved Doppler-shift laser-induced fluorescence imaging is applied for two-dimensional characterization of the physical processes in an Ar-Ti high-power impulse magnetron sputtering discharge. The results of this study illustrate several kinetic phenomena related to propagation of the sputtered neutrals and ionized particles, as well as those related to their thermalization in the discharge volume at different working pressures in the reactor. Even though the observed results do not change the known functionality of HiPIMS discharges, they do clarify significantly the particularities of the particles energy (velocity) distribution, via the direct discharge particles visualization approach applied in this work. This results in much deeper level of understanding of the shortpulsed HiPIMS discharges, which may be used for their further investigations and improvements. 5. Acknowledgements This work is supported by Belgian Government through the โPôle dโAttraction Interuniversitaireโ (PAI, P7/34, โPlasma-Surface Interactionโ,ฮจ). N. Britun is a postdoctoral researcher, and S. 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