Discharge-mode transition of jet-type dielectric barrier discharge in mixed flow of argon gas and acetone vapor Keiichiro Urabe, Keitaro Yamada and Osamu Sakai Department of Electronic Science and Engineering, Kyoto University A1-211 Kyotodaigaku-Katsura, Nishikyo-Ku, Kyoto 615-8510, Japan E-mail address: [email protected] Abstract: We introduce a discharge-mode transition in a jet-type dielectric barrier discharge (DBD), using an Ar gas flow with an acetone vapor impurity. A small He plasma jet was also used to ignite the DBD in the Ar/acetone flow. It was observed clearly that the filamentary discharge was changed to the glow-like mode as increasing the acetone impurity with a transition criterion around 0.3% condition of the impurity ratio. We also comprehend the characteristics of each discharge mode by analyzing optical emission spectra and deposited materials on the substrate. Keywords: Dielectric barrier discharge, Optical emission spectroscopy 1. Introduction Recently, material processes using atmosphericpressure plasmas (APPs) have attracted much interest instead of that using low-pressure plasmas [1]. In many kinds of APP-generation method, dielectric barrier discharge (DBD) is one of the most widely used ones, and its discharge mode is typically distinguished in glow-like and filamentary modes [2,3]. The glow-like discharge mode, called an atmospheric-pressure glow discharge (APGD), has been observed mainly in He gas. On the other hand, the filamentary mode is in atmospheric air, pure Ar gas, and so on. For material-process applications of the DBD, the APGD using He dilute gas has been widely used because of a need to make temporally stable and spatially homogeneous APPs. In this paper, we report about a discharge-mode transition between filamentary and glow-like modes in a jet-type DBD inside an Ar gas flow with an acetone vapor impurity (Ar/acetone flow). The jettype DBD is a kind of DBD having similar electrode structure to an atmospheric-pressure plasma jet (APPJ) with a coaxial DBD configuration [4,5], and we sprayed the APPJ to a conductive substrate simulating thin-film deposition processes [6-8]. We have investigated discharge mechanisms of the APPJ and jet-type DBD in a He gas flow using laser spectroscopic measurements [9-11]. For the next step, we tried to confirm an effect of acetone molecules on the glow-like discharge generation previously reported by Okazaki et al. [12]. In order to characterize each discharge mode in the jet-type DBD, we recorded discharge images and optical emission spectra. We also analyzed deposited material on the substrate of jet-type DBD by several microscopic methods. 2. Experimental setup Figure 1 shows a schematic diagram of the jet-type DBD used in this study. A 45° tilted pure He gas flow at a flow rate of 100 mL/min and a vertical Ar/acetone mixed flow at 5.60 ~ 6.10 L/min were fed into two glass tubes. The tilted He flow was used as a small APPJ twisting a copper-ring powered electrode, and sprayed in the vicinity of the verticaltube exit to generate the plasma in the Ar/acetone flow. A Cu plate, connected to the ground with a series capacitance of 50 pF limiting the discharge current to keep the discharge’s stability [8], was placed at 10 mm from the vertical-tube exit. Ar/acetone gas flow He gas flow Glass tube Power supply 10 mm Electrode Cu plate Discharge current Capacitance Figure 1: Experimental setup of jet-type DBD using two crossed gas flows of He and Ar/acetone mixture. Peak value and repetition rate of the applied voltage were set at 6.0 kV and 5.0 kHz [13]. The small ratio of acetone vapor was added into the Ar gas flow by a bubbling method of liquid acetone. We used the FT-IR method to measure absolute acetoneimpurity ratio in the Ar gas flow. From the absorption spectra of acetone molecules in the Ar/acetone flow, the absolute acetone-impurity ratio was derived using Lambert-Beer’s law and reported absorption coefficient of acetone vapor [14]. The temporally-averaged OES method was performed to compare emission spectra of the jettype DBD in a wavelength range from 280 to 850 nm. The emission in the middle of discharge gap between the vertical-tube exit and Cu plate was inserted into an optical fiber making an image by a lens. A small spectrometer recorded the spectra by a 2048-pixel CCD linear array. For the investigation of materials deposited on the Cu plate by the jet-type DBD, we prepared the material samples with 10minutes continuous discharge keeping the same impurity ratio. An optical microscope was used to record microscopic images of the deposited materials. Fine structures of their surface morphology were observed using a scanning electron microscope (SEM). Figure 2: Overviews of discharge emission in jet-type DBD in Ar/acetone flow with small He APPJ, together with (a) setup image. Acetone-impurity ratios are (b) 0.15% (in filament mode), (c) 0.55% (in glow mode), and (d) 1.69% (in mix mode). Shutter speed of digital camera is 1/160 s in (b), (c), and (d). 3. Results and Discussion Figure shows the experimental setup (a) of grass tubes and Cu plate, and the discharge emissions in three conditions of the acetone impurity ratio. The absolute acetone-impurity ratios in the conditions of Figs. 4(b), (c), and (d) are 0.15%, 0.55%, and 1.69%. In lower acetone-impurity ratio shown in Fig. 4(b), we observed thin bright filaments moving rapidly, and the filaments’ position was localized one side near the crossing point of two gas flows. We call this temporally unstable filamentary discharge mode observed in lower acetone-impurity ratio as a “filament mode” in followings. In an image taken when the acetone-impurity ratio was 0.55%, the glow-like homogeneous emission was observed without any filament as shown in Fig. 4(c). In this discharge mode, called as a “glow mode”, the emission diffused to the whole region of Ar/acetone flow near the Cu plate from the crossing point of two flows. The green-color emissive spots having similar color to the filaments were also observed on the Cu plate in the glow mode. In an image taken in 1.69% condition of the acetone-impurity ratio, shown in Fig. 4(d), it can be seen that the discharge structure was changed from filamentary (upstream side of the Ar/acetone flow) to glow-like (downstream side) discharges gradually. We named this third discharge mode as a “mix mode”. We measured the temporally-averaged emission spectra in the middle of the Ar/acetone flow by the OES method in each discharge mode. Figure 3 shows the spectra, and the acetone-impurity ratios in black, red, and blue solid lines are 0.15%, 0.55%, and1.69%, respectively. In these spectra, the main emission components were identified as OH A-X (at 309 nm), N2 C-B (at 337 nm), CH B-X and A-X (at 388 and 431 nm), C2 A-X (at 515 nm) molecular bands, and Ar I atomic lines (over 690 nm). Comparing the three spectra in each discharge mode, it was clearly seen that the intensities of OH, N2, and Ar emissions monotonically decreased with the increase of acetone-impurity ratio, and the CH and C2 mission intensities could not be observed only in the glow mode. OH N2 CH Ar Emission intensity (arb. unit) C2 0.15% Figure 5(a) shows a microscopic photograph of the deposited materials on the Cu plate prepared by 10-minutes discharge using the acetone-impurity ratios of 0.55% (in the glow mode). We found two kinds of material surface which are half-moon discolored region on a side near the crossing point of two gas flows (lower side in Fig. 5(a)) and an interference pattern on the other side (upper side). The SEM images of the material deposited in the glow mode, which is the same material shown in Fig. 5(a), are shown in Figs. 5(b), (c), and (d). The image taken in the region with the interference pattern (Fig. 5(b)) suggested that the surface morphology in this region was very similar to the bare Cu-plate’s surface, and the film-like structure’s deposition was occurred preserving the incident streaky structure. On the other hand, there were randomly aligned structures composed of nm-order small particles in the image taken in the discolored half-moon region (Fig. 5(d)). The streaky structure of the bare Cu plate could be seen in the back of the gathered-particle structure, and the back surface was also different from the bare Cu-plate’s surface. In their interface region (Fig. 5(c)), we could observe the gradual change from film-like to the gathered-particle structures with porous structures between two kinds of materials. From these experimental results, it was revealed that the discharge-mode transition in the jet-type DBD largely affects the deposition processes on the Cu plate. The detailed relationships between the discharge phenomena in the Ar/acetone flow and the deposited materials on the substrate will be discussed in the future works. 4. Concluding remarks 0.55% 1.69% 300 400 500 600 700 800 Wavelength (nm) Figure 3: Optical emission spectra of jet-type DBD in a wavelength range from 280 to 850 nm at 5 mm from Cu plate, measured in acetone-impurity ratios of 0.15% (black line, in filament mode), 0.55% (red line, in glow mode), and 1.69% (blue line, in mix mode). In summary, we introduced three kinds of discharge modes in the jet-type DBD in the Ar/acetone flow, and controlled the discharge mode by changing the acetone-impurity ratio. The two flow configuration composed of the tilted He APPJ and the vertical Ar/acetone flow enabled us to perform long-running experiments in the same discharge conditions. From the optical emission spectra, it was revealed the C2 and CH generation does not occur in the glow mode, although these molecular generations increased with the increase of the acetone-impurity ratio in the filament mode. We also found that the deposited materials on the Cu plate were also very different in the filament and glow discharge modes, and the morder random structures with nm-order particles were observed in the material deposited in the glow mode. Acknowledgements This study has been partially supported by a Global COE program on “Photonic and Electronic Science and Engineering” in Kyoto University. 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