Advanced Characterization of High-K Materials Interfaces by High-Resolution Photoemission using Synchrotron Radiation Olivier Renault*, Nicholas T. Barrett\ David Samour*, Jean-Fransois Damlencourt* Delphine Blin*1^ and Sybil Quiais-Marthon* * CEA-DRT-IETI/DTS, CEA-Grenoble, 17, av. des Martyrs, 38054 Grenoble Cedex 9, France ^CEA-DSM-DRECAM/SPCSI, CEA-Saday, 91191 Gif-sur-Yvette, France ASM France, 1025 rue Henri Becquerel, 34046 Montpellier Cedex 1, France Abstract. We present in this paper the results of advanced characterization, by photoemission using the soft x-rays of a synchrotron source, of the interface between chemically oxidized Si and 0.6 nm HfO2. The benefits of such a source enables us to determine the chemical nature and estimate the spatial structure of the intermediate layer between the high-K material and the Si substrate. It is shown that this layer consists of two sub-layers, the first being pure SiO2 extending over 0.64 nm and the second being Hf-silicate (HfO2)x(SiO2)i-x with x=0.44 and a thickness estimated to be 0.22 nm. The present approach should apply to the study of other Si/high-K materials interfaces. INTRODUCTION Integration of new high-permittivity (high-K) dielectric materials as gate oxides such as HfO2 or HfSiO:N for the sub-0.1 jim generation of CMOS transistors will involve unprecedented control of the interface with the substrate. As the thickness of this oxide gate reaches 23 nm, this control requires an accurate understanding of the interface properties at the atomic scale, during deposition of the material and upon subsequent thermal treatments required by the CMOS manufacturing technology. Photoemission is a well known characterization technique providing informations about both chemical (bonding states) and electronical properties of surfaces and interfaces. It has been successfully used for investigating many issues related to silicon technology [1]. Laboratory photoemission though appears to be limited for some specific diagnostic related to interface chemistry of high-K/Si or high- K/SiOi systems [2] because of its poor energy resolution, low x-ray source brilliance and fixed, high x-ray energy that yields low surface sensitivity due to relatively large photoelectron mean-free path. The use of a tunable, soft x-ray synchrotron source usually overcomes all these drawbacks. In this paper, we shall highlight the benefits of such a source through recent results of high-resolution photoemission experiments obtained on HfO2/SiO2 oxide gate stacks [3]. The high energy resolution coupled with the high brightness of the source enables us to unambiguously separate, on both Hf 4/ and Si 2p core-level spectra, interfacial from bulk contributions. The binding energy of the Si 2p fingerprint related to interfacial species can then be used to infer chemical composition of the HfO2-SiO2 interface, in agreement with conclusions gained from both electrical and transmission microscopy experiments in the laboratory. Some insights are given concerning quantitative data about the spatial extension of the mixed interface. EXPERIMENTAL Analysis conditions Photoemission measurements were performed on beamline SA73 using the tunable synchrotron X-ray source from the SuperACO storage ring (positrons 800 MeV) of LURE in Orsay. The base pressure in the analysis chamber was 2x10"10 Torr. Photoelectrons were detected at a take-off angle of 90° with respect to the sample surface (i.e. normal emission) by an angleresolved hemispherical analyzer, with an angular acceptance of 1°, and a pass energy of 16 eV (energy resolution of 100 meV). The overall energy resolution (monochromator band-pass and electron analyser combined) was less than 150 meV. The energy of incident photons was fixed at 160 eV, yielding photoionization cross-section values for both Si 2p and Hf 4/ core-levels close to their maxima. The zero binding energy (BE) is the Fermi level, measured at the leading edge of a clean metallic copper surface in electrical contact with the samples. Gaussian- CP683, Characterization and Metrology for VLSI Technology: 2003 International Conference, edited by D. G. Seiler, A. C. Diebold, T. J. Shaffner, R. McDonald, S. Zollner, R. P. Khosla, and E. M. Secula © 2003 American Institute of Physics 0-7354-0152-7/03/$20.00 139 Lorentzian line shapes were used for decomposition of the spectra after standard Shirley background subtraction. For the decomposition of the Si2p corelevel, the following lineshapes were found to provide the best fit: 100% gaussian for the oxidized components and 85% gaussian for the substrate component. Samples HfO2 films were deposited at 350°C in a Pulsarâ„¢ 2000 reactor from ASM Microchemistry Ltd on low doped (2.1015 cm'3), p-type, 8" oxidized Si(lOO) substrates. The oxidation was performed using ozonated deionized water (concentration: 6 ppm) after an HF-last step and yielded 0.7 nm-thick SiO2 layers, as estimated using ellipsometry; then, a 0.6 nm-thick HfO2 film was grown for study of the SiO2/HfO2 interface, while a 2.5 nm-thick film was made for comparison. Before all XPS measurements, except in the case of the oxidized Si sample, the samples surface was cleaned in-situ by gentle (200 eV) Ar+ sputtering. This allowed a complete surface contamination removal without inducing any modification on the samples, as evidenced by the disappearence of the C Is signal and the invariance of the Hf 4/spectra. 106 104 102 100 98 96 Binding Energy (eV) FIGURE 1. High-resolution Si 2p spectra recorded at 160 eV photon energy of (a) 0.7 nm SiO2/Si, before HfO2 deposition, and (b) 0.6 nm HfO2/0.7 nmSiO2/Si. Hf4f hv=160 eV (a) £ (0 RESULTS AND DISCUSSION Assignment of the spectral interfacial features The Si 2p spectrum of the chemically oxidized Si surface obtained before HfO2 deposition is shown in Fig. la after background subtraction and decomposition (each component including both 2/?3/2 and 2pi/2 sub-components with a spin-orbit splitting value of 0.6 eV). It exhibits the typical spectral features of an ultra-thin SiO2 layer on Si, related to fully oxidized Si (Si4+) at the surface and to sub-oxide species (Si3+, Si2+, Si1+) located at the Si/SiO2 interface. The energy shift (table 1) of the oxidized Si spectrum components are in agreement with those reported for an in-situ grown, thermal SiO2 film [4]. After HfO2 deposition (fig. Ib), an additional oxidation state of Si clearly emerges between Si4+ and Si3+, shifted by 0.7 eV to lower energies relative to Si4+ (table 1). We point out at this stage that the peak parameters (energy and full-width at half maximum) that were used for spectrum (a) were also used for the fit of spectrum (b). We assign this extra-component to the spectral fingerprint of Hf-silicate bonds that form at the SiO2HfO2 interface from interfacial Si4+, and leaving (b) Hf-O-Si 22 20 19 18 17 16 14 Binding Energy (eV) FIGURE 2. High-resolution Hf 4f spectra at 160 eV of (a) 2.5 nm HfO2/0.7 nm SiO2/Si; (b) 0.6 nm HfO2/0.7 nm SiO2/Si. burried Si4+basically unchanged. The Hf 4/core-level spectrum of the 0.6 nm HfO2 is presented in fig. 2b after background subtraction and decomposition (each component including both 4/7/2 and 4/5/2 subcomponents with a spin-orbit splitting value of 1.66 eV) The spectrum also shows up an extra-component to higher energy than the main contribution at 17.6 eV assignable to Hf-O bonds in HfO2. 140 that is, the silicate layer at the HfO2/SiO2 interface is Si-enriched. This is in fairly good agreement with other XPS results on a series of Hf- and Zr-silicate compounds [6], showing that a shift <1 eV for the Si2p silicate feature relative to Si4+is expected when x<0.5. This composition of the interfacial silicate layer is also consistent with apparent differences found in the electrical thickness of the intermediate SiO2 layer of 5 nm-thick HfO2 samples, according to the technique used: as derived from the Equivalent Oxide Thickness curves this thickness is found to be 0.7 nm, whereas the physical thickness determined by HRTEM is around 1.2 nm [7]. This result suggests that the interfacial layer is not pure SiO2/SiOx, and has a dielectric constant estimated at around 7; this independent estimate is in agreement with an intermediate layer consisting off, according to our model, both Si-rich silicate (dielectric constant around 10 [6]) and pure SiO2/SiOx sub-layers (dielectric constant 3.9). TABLE 1. Energy shift of the Si oxidation states (eV) and estimated SiO2 reduced thickness Ref [4] Si1" Si2+ Si3+ Before After HfO2 deposition 0.95 1.75 2.48 0.93 1,73 2.56 Si-O-Hf Si4+ 3.90 3.89 0.94 1.83 2.56 3.16 3.86 1.36 1.01 Oxidation state This additional component is assigned to interfacial Hf-silicate bonds for two reasons : first, its energy shift relative to the main Hf-O contribution is of similar magnitude (0.6-0.7 eV) and opposite direction compared to that observed in the Si 2p spectrum. Moreover, it does not appear in the spectrum of the thicker sample, for which the interface with SiO2 cannot be detected (fig. 2a). In an attempt to understand the origin of the shift to lower binding energy of the Si 2p silicate component relative to SiO2, we had assumed [3] that this shift was mainly due to the initial-state, charge-transfer term (fingerprint of covalence/ionicity of a bond) arising from the change in the nature of some of the secondnearest neighbors of Si (Si atoms in SiO2 and Hf- or Si atoms in the interfacial silicate). Because Hf has a lower electronegativity (1.4) than Si (1.8), the lower energy shift of the silicate feature relative to the Si4+ one is understood to arise from enhanced charge transfer from the Hf atom to the silicate Si-O bond, compared to the Si-O-Si situation. One of the consequences of this view is that the shift should depend upon the number of Hf-second neighbors. This has been confirmed by the recent modeling of the Si 2p core-level shift at Si-(ZrO2)x(SiO2)i-x interfaces [5] from first-principles calculations that show a linear dependence of the Si4+-silicate Si2p component spacing on both the number of second-neighbor Zr atoms and the O coordination of these Zr atoms. Because Hf and Zr atoms have very similar electronic structures, it is reasonable to combine these results with our data. It is then possible to infer the chemical composition of the interfacial (HfO2)x(SiO2)i_x silicate layer simply by assessing the magnitude of the silicate energy shift in the Si2p spectrum, provided the relation between the number of Hf atoms in the Si secondneighbor shell and the Hf content x is known. According to Ref. 5, and assuming the validity of the calculation when Hf is substituted with Zr, a shift of 0.7 eV of the silicate feature with respect to Si4+ (table 1) would correspond to an average number of secondnearest Hf neighbor of 3.2: this would yield x=0.44, Semi-quantitative model of the HfO2/SiO2 interface In this section, we make an attempt to estimate indirectly the spatial extension of the mixed Hf-silicate sub-layer that forms upon HfO2 deposition, between SiO2 and HfO2. Quantitative treatments of the Si2p oxide-component intensity at low photon energies is notoriously delicate, if not impossible, because of the requirement of known cross sections of each of the oxidation states in order to calculate the oxide and suboxide thicknesses. It seems difficult to include directly in the classical quantitative treatments of Himpsel et al. concerning the Si/SiO2 interface [4] the silicate component as an oxidation state of Si, because this would require the knowledge of too many unkown physical parameters (e.g the photoionisation cross section at 160 eV) that would yield to excessive uncertainties. Rather, we estimate the Hf-silicate thickness by the difference in the SiO2 (Si4+) thickness before and after HfO2 deposition, following our assumption that the Hf-silicate sub-layer forms from interfacial Si4+ bonding states. The thickness of the SiO2 sub-layer (not taking into account the sub-oxides at the Si/SiO2 interface) can be estimated using the following equation : , (1) where ?tSi02 is the inelastic mean-free path of Si2p photoelectrons in SiO2, 0 is the photoelectron take-off 141 angle (here, 90°), I4+/I° and IJ^/L0 being the intensity ratios for the sample and for bulk Si and SiO2, respectively. Lo4+/Ioo0 is the product of the ratios of the inelastic mean-free-paths in SiO2 and in Si, of the Si atomic densities in SiO2 and in Si, and of the photoionisation cross sections at 160 eV. We can estimate the value of L^/L0 at 160 eV photon energy by extrapolating the data of Himpsel et al [4] given for 120, 130 145 and 200 eV photon energies. This yields L.^/LM.2. The results of the calculation of dsi02 before and after HfO2 deposition is given in Table 1. The thickness of fully oxidized Si decreases from 1.36A,Si02 before deposition to LOlXSi02 after deposition of 0.6 nm HfO2. This decrease is due to the conversion of the Si4+ oxidation states at the surface of the initial SiO2 layer into Si atoms in the (HfO2)o.44(SiO2)o.56 silicate sub-layer. Consequently, this silicate sub-layer is believed to extend over a thickness of 0.35XSi02- The value at 160 eV of ^Sio2 is taken to be 0.64 nm, according to HimpseFs values of 0.63 nm at 145 eV and 0.65 nm at 200 eV [4]. 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