Mass and Heat Transfer in the Problem of a Finite Thickness Ablating Piston L.M. de Socio, L. Marino Dipartimento di Meccanica e Aeronautica Via Eudossiana 18,1-00184 Roma Universita "La Sapienza " Abstract. The heat and mass transfer at the surface of a finite thickness ablating piston is considered. The piston is either impulsively put in motion or its speed follows an assigned time law. In both cases the wall reaches an hypersonic speed and its surface at the gas/solid interface is diffusive. The coupled problem of the temperature distribution in the two phases is dealt with by solving the parabolic heat conduction equation in the slab by means of an integral boundary layer approach and by adopting a Direct Simulation MonteCarlo Method for the gas phase. The solid and the gas regions are coupled by proper boundary conditions. A time scale analysis was necessary to take into account the more rapidly changing gas characteristics with respect to those of the solid. INTRODUCTION In this paper we consider the unsteady one-dimensional problem of a piston of finite thickness which is in motion at high speed in a rarefied gas. Since the temperature and the heat and mass transfer at the gas/solid interface are unknown and depend on the solution for the thermal field in the entire gas/solid domain, the problem is of the conjugate type. Problems of this kind present increasing interest in recent application as, for instance, in the emerging microtechnology devices (MEMS) where the tiny dimensions of the solid parts make the solution of coupled situations unavoidable. Most of the conjugate studies are treated in quasi-continuum flows, where the gas phase is studied by means of the boundary layer approximation and analytic solutions are obtained [1]. However in the MEMS, cited before, the characteristic scale of length and the gas pressure conditions are very often such that the gas rarefaction effects cannot be neglected. As far as the authors know, the rarefaction influence is taken into account in the literature only by imposing slip flow and temperature jump conditions to the Navier-Stokes equations [2, 3]. A further example of conjugate problems is represented by the majority of the analytical and numerical solutions concerning the aerospace re-entry problems where the available results are mainly obtained in the continuum case although the physical circumstances, as the one treated in this work, would suggest consideration of the proper rarefied affects. Turning now to the ablation problem, a large number of references can be found on atmospheric re-entry and we just cite here the very old analytic similar solution to the ablating problem in [4], the re-entry data in [5], and a most recent paper [6] where an iterative procedure is proposed for a coupled gas/recessing front situation. In particular, in [6] a complete re-entry profile is considered, the Navier-Stokes equations are adopted for the gas phase and attention is paid to the different chemical fractions produced at the body surface. Here the analysis is focused to the first very few moments (t = 0 -r- 10~4s) of the ablation process, when the rarefaction effects are most important and when the molecular dynamics processes best help understanding the physical phenomena. In this respect, the simplest possible model will be assumed for the molecular kinetics compatible with a realistic enough presentation of the results. Molecular dissociation and radiation heat transfer will be neglected and the gas is Argon whose properties are those reported in [7] As we said, a kinetic approach is considered to the gas domain problem and the analysis is carried out by means of a Direct Simulation based on a MonteCarlo algorithm. The code was adapted from the one originally reported in [7], CP663, Rarefied Gas Dynamics: 23rd International Symposium, edited by A. D. Ketsdever and E. P. Muntz © 2003 American Institute of Physics 0-7354-0124-1/03/$20.00 505 where the case of a specularly reflecting piston is discussed in the framework of a calculation of a strong shock wave formation. The results in [7] were assumed as reference data for testing the generalized numerical program. The temperature distribution in the slab was calculated from the energy equation and the analysis of the coupled problem of the solid and gaseous phases is obtained introducing in the DSMC method an iterative procedure which takes into account a variable surface temperature of the diffusive piston. In such a way the evaluation of the state characteristics of the fluid and of the temperature distribution in the slab corresponds to solving a conjugated moving boundary problem where the coupling conditions at the interface represent the coupling of the temperature distributions in the gas and the solid and the conservation of the total energy flux. With reference again to paper [6] a case was run which provided a favourable comparison of our results with those corresponding to the initial atmospheric impact times of a re-entering body trajectory. From a numerical point of view, the procedure adopted here represents a further example of the capabilities of the DSMC to deal with non standard situations. ANALYSIS AND RESULTS Let x be the axis along which the piston moves at speed VP, x = 0 at the gas-solid interface, and the gas domain is for x > 0, whereas the solid phase of the piston is for b < x < 0. At the time t = 0 the solid and the gas phase are both at temperature T = TQ. The solid temperature is Ts and the surface temperature Ts i can reach with t the ablation value Ta and a mass flux ma(t) of gaseous ablated material begins to leave the solid phase without passing through the liquid one. In this case the heat flux q • which crosses the boundary from the gas to the solid corresponds in part to the latent ablation heat, qa, and in part diffuses through the solid, qs t. Moreover, during the ablation process, the ablation front moves at a speed x proportional to ma, while the initial thickness of the slab, b, decreases. The solution of the thermal field in the solid phase, is obtained by considering the classical Fourier law and the corresponding parabolic heat conduction equation dTs d2Ts =a ~d7 ^ (1) for x < 0 and t > 0, where a is the thermal diffusivity. Remark. We note that, due to the very short time and small length scales involved, also the hyperbolic law following the Cattaneo-Vernotte [8] model could be adopted to analyse the thermal wave propagation in the solid phase. Here the integral approach to solve equation (1) as proposed by Goodman [9] has been used. In particular the concept of thermal layer 8(t) is introduced and one has that for b < x < 8(t) the solid is at TQ and no heat is transferred beyond 8. Averaging equation (1) leads to the following form of the energy balance (2) where 9 = J05W Ts(x)dx. Taking into account that ^f (<5,/) = 0, ^(O,/) = F(t] and adopting a parabolic profile for the spatial distribution of the thermal field, the surface temperature reduces to while the thermal layer depth is given by 1/2 r p i S(t) = V6a< [l/F(t)] \ F(t')dt' \ (4) from which the speed dS/dt can also be evaluated. Before describing the coupled problem, reference quantities have to be defined in both phases. Let b* be the reference length scale in the solid and a/b* the corresponding reference speed. As a consequence, Z?* 2 /a is the time scale for the slab. As a first step the initial value TQ is assumed as the reference temperature for both the solid and the gas. 506 The choice of a proper reference length in the solid is not trivial. The temperature distribution in the slab (x G [—6, 0]) is constant for x < 8, and the solution, for 8 < b, is the same as in the case of a semi-infinite slab. Taking 8 as a reference length might appear a good choice, but this quantity changes with the time. In this paper it was found convenient to take &* = <5(A£*) as the length scale, where A£* is the time step over which the DSMC procedure samples the gas flow. Therefore &* corresponds to the initial boundary layer displacement in the solid, from t — 0 to t — A£*, and, in the cases considered later, where A/* is constant and dd/dt decreases with /, 6* is maximum with respect to the subsequent variations A<5 = 8(t + A^*) — 8(t). We remark that the reference length in the solids depends upon a time parameter which is adopted in the solution of the gas phase problem. If we now consider the gas side, the mean free path lg of the molecules, the sound speed c = ^/jRT^ (with y the ratio of the specific heat coefficients and R the gas constant) and the ratio lg/c provide meaningful measures of length, velocity and time. For FpA£* < lg, the number of collisions between the solid surface and the gas molecules, is negligible in the time step A£* and the gas behaves as if were in an almost free molecular regime. Therefore L = Vpkt* can be assumed as the gas reference length, the Knudsen number Kn = lg/L, whereas Vp and A£* are, consequently, the velocity and time references. The Mach number Ma = Vp/c gives a further parameter for the physical description of the problem. Turning now to the coupling between the phases, the solution must satisfy proper constraints at the interface, where the energy balance can be expressed [10] as ?g,/ = 4S,/ + Qa (5) -J rr, q • is the total heat flux on the gas side, qsi — — A?^ is the conduction heat flux in the slab, with Ay the thermal conductivity and qa — hama is the heat ablation flux. hais the ablation enthalpy and ma = psx is the rate of the ablated mass. As we said, for the sake of simplicity, the radiation heat was not taken into account and the presence of evaporated molecules was neglected in the gas side. This last assumption appeared plausible after the ablation rate was calculated. When the reference quantities are introduced, the expression (5) reduces to the non dimensional form ~\ rj-i (6) where all quantities are from now on dimensionless and where two coupling parameters appear _-Wa*. _ hap,a/b* The heat fluxes above were made non-dimensional with respect to pgVP^ , the speed of the ablation front is non dimensional with respect to a/b*. In all the results reported here, the ablation temperature made dimensionless with respect to ro, 6a, is 8.2. A further constraint is satisfied by imposing that the molecules impinging on the solid at an unknown T • are reemitted from the wall at Ts^. Tg^ is the a priori unknown temperature parameter of a Maxwellian distribution at the diffusive wall. The coupled problem was solved at each simulation time t by Nt time steps A£*. At the end of each A£*, the macroscopic state parameters of the gas (by the DSMC) and the thermal field in the solid (via equation (3)) are obtained simultaneously. An iterative procedure is thus adopted to calculate the surface temperature of the piston Ts i which satisfies, at each A£*, the interface constraints. The results here reported were obtained for Np — 104 representative particles, Nc — 103 cells of non uniform width, and Ns — 104 simulations steps. These numerical parameters were chosen on the basis of a compromise between computational time and acceptable spatial resolution and statistical scatter. The time required for each run changed between 1 and 100 hours for Kn between 1 and 10~3, respectively, on a PC with a 1.5 GHz processor. The time step A£* was chosen once and for all cases after running a meaningful situation where a piston is impulsively put in motion at Vp = 7000 w/s in Argon with lg — 0.001 m, TQ = 3QQK. As a consequence Kn — 0.1, We consider two possible situations. The first one (a) corresponds to the impulsively moving piston and the second one (b) to a piston changing its Mach number from an initial Main to a final Mafin. 507 30 25 20 Q- 15 10 5 0 /u 60 50 40^ 30 20 : 10. n 0.05 0.1 0.15 0.2 0.25 0.3 r\ ' 0.4 1 —I — - c) ^*^r~r~^ 0.05 0.35 2 —x— _ 3...^... * * •*-- * - * -« - -r--4H^.-.*---ifcr^ 0.1 0.15 0.2 0.25 0.3 0.35 x FIGURE 1. Density distributions vs x at: (a) / = 2; (b) t = 6; (c) t = 10. Kn = 1 (1); Kn = 0.1 (2); Kn = 0.01 (3). Ma = 20. FIGURE 2. Velocity distributions vs x at: (a) t = 2; (b) f = 6; (c) / = 10. Kn = 1 (1); Kn = 0.l (2); ATw = 0.01 (3). Ma = 20. 508 FIGURE 3. Temperature distributions vs x at: (a) t = 2; (b) t = 6; (c)t=\Q.Kn = l (1); toi = 0.1 (2); ATI = 0.01 (3). Ma = 20. 0.2 0.1 0-0.1 3 — *- _ -0.2 -0.3 -0.4 -0.5 0 0.2 0.4 13 0.6 14 15 16 17 FIGURE 4, Heat flux distributions vs x at: (a) t = 2;(b)t = 6;(c)t=lQ.Kn=l(\);Kn = Q.\ (2); Kn = 0.01 (3). Ma = 20. 509 TABLE 1. Case (a). Temperature jump at various t, for different Kn. IL - 0.05, Ma = 20. Kn=\ t AT t AT t AT t AT 2 4 6 8 10 64.86 60.96 48.65 42.65 37.82 2 4 6 8 10 43.86 29.13 22.85 19.35 17.05 2 4 6 8 10 28.08 18.11 14.87 12.26 11.34 2 4 6 8 10 25.08 17.07 13.59 11.35 9.94 Kn = Q.\ Kn = 0.01 Kn = 0.001 TABLE 2. Case (b). Temperature jump and speed of the ablation front at various t, for different Kn. U{ = 0.005, U2 = 0.03, Main = 6, Ma//71 = 18. Kn = 1 6 8 10 19.64 20.54 28.79 0 7.45 6.10 Kn = Q.l 6 8 10 Kn = 0.01 6 8 10 7.44 11.72 10.13 0 2.38 2.24 Kn = 0.001 6 8 10 10.66 16.34 14.40 7.19 10.37 9.00 0 4.50 4.00 0 3.00 2.75 Case (a). At Ma = 20, for II j = 0.05, the code was run for Kn = 1,0.1,0.01. In none of these conditions the ablation temperature was reached. Figures 1-4 and Table 1 show the main results. In particular, Fig.l shows the dimensionless gas density distributions with x for three different times. Analogously Fig.s 2 and 3 show the velocity u and temperature T distributions vs x. Higher density cases show that the changes of the thermofluidodynamic state are more rapid, reach higher values of p, T and u, and more rapidly decay. Close to the interface the gas temperature is higher than the immediate surroundings but the formation of a strong shock wave feeds a high temperature region which moves ahead of the piston. Table 1 present the temperature jump at the interface AT" = T • — 7^ • for Kn = 1,0.1,0.01,0.001 vs t. As one would expect, at the same t, AT decreases with Kn and, for Kn = const., decreases with t, since p increases, with t, at the interfaces. Case (b). The piston moves at Main = 6 fort in the interval 0 -r 3, then at Ma = 12 for 3 < / < 6 and at Ma^n = 18. Around t = 1 the solid wall temperature reaches the ablation value. In all the cases Tll = 0.005, 1T2 = 0.03. Figures 5-8 and Table 2 show some significant results for Kn — 1,0.1,0.01,0.001. We note that as Kn increases tending to the continuum regime, all curves tend to be coincident as t increases. The results show that the temperature jump at the wall firstly decreases with t, then increases after the ablation temperature is reached at the wall and then decreases again. Table 2 reports some values concerning the temperature jump and the speed of ablation front at time around the instant when the ablation begins. After Case (a) was run for air instead Argon, an error of little more than 20% was obtained in comparison with the initial results in [6], in spite of the fact that dissociation and radiation were neglected. 510 0.4 0.6 0.8 1.2 FIGURE 5. Density distributions vs x at: (a) t = 2; (b) t = 6; (c) t = 10. Kn = 1 (1); Kn = 0.1 (2); Kn = 0.01 (3); Kn = 0.001 (4). 6<Ma< 18. 1.5 0.5 2.5 FIGURE 6. Velocity distributions vs x at: (a) f = 2; (b) f = 6; (c) ^ = 10. Kn = 1 (1); AT» = 0.1 (2); Kn = 0.01 (3); Kn = 0.001 (4). 6<Ma< 18. 511 1.5 0.5 2.5 FIGURE 7. Temperature distributions vs x at: (a) / = 2; (b) t = 6; (c) f = 10. ATn = 1 (1); Kn = 0. 1 (2); toi = 0.01 (3); (4). 6<Ma< 18. 0.2 0.4 0.6 = 0.001 0.8 1.5 2.5 FIGURE 8. Heat flux distributions vs x at: (a) t = 2; (b) t = 6; (c) t = 10. Kn = 1 (1); Kn = 0.1 (2); Kn = 0.01 (3); Kn = 0.001 (4). 6<Ma< 18. 512 REFERENCES 1. Pozzi, A., Bassano, E., de Socio, L.M., Coupling of Conduction and Forced Convection past an Impulsively Started Infinite Flat Plate, InternationalJournal of Heat and Mass Transfer, Vol. 36, 1799-1806, 1993. 2. de Socio, L.M., Marino, L., Slip Flow and Temperature Jump on the Impulsively Started Plate, International Journal of Heat and Mass Transfer, Vol. 45, 2169-2175, 2002. 3. Martin, M. J., Boyd, I.D. Blasius Boundary Layer Solution with Slip Flow Conditions, 22nd International Symposium Rarefied Gas Dynamics, T. J. Bartel, M. A. Gallis Editors, Sydney Australia, AIP Conference Proceedings, Vol. 585, 518-523, 9-14 July 2000. 4. 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