Rarefied Aerothermodynamics of Mars Odyssey Naruhisa Takashima1 and Richard G. Wilmoth2 1 2 AMA Inc., Hampton, VA 23666 NASA Langley Research Center, Hampton, VA 23681 Abstract. On January 11 of 2002, Mars Odyssey successfully completed the aerobraking phase of the mission, becoming the second successful planetary mission designed specifically to utilize aerobraking as a primary means of achieving its mission objectives. Direct simulation Monte Carlo and free-molecular analyses were used to provide aerothermodynamic characteristics of the spacecraft for mission planning, flight operations, and atmospheric reconstruction. The results of these analyses were used to develop an aerodynamic database that was used for numerous trajectory simulations both prior to and during aerobraking operations, and to reconstruct atmospheric density profiles during each pass. The aerodynamic database was also used together with data obtained from on-board accelerometers to reconstruct the spacecraft attitudes throughout each aerobraking pass. The reconstructed spacecraft attitudes are in good agreement with those determined by independent on-board inertial measurements for all aerobraking passes. The differences in the pitch attitudes are significantly less than the preflight uncertainties of ±2.9%. The differences in the yaw attitudes are influenced by zonal winds. When latitudinal gradients of density are small, the differences in the yaw attitudes are significantly less than the preflight uncertainties. Direct simulation Monte Carlo simulations were also performed to provide aerodynamic heating inputs for detailed thermal analyses of the Odyssey solar panels. Predictions of solar panel temperatures compared well with those from thermocouple measurements obtained during aerobraking. INTRODUCTION On January 11, 2002, NASA’s Mars Odyssey spacecraft successfully completed its aerobraking phase of the mission, becoming the second successful planetary mission designed specifically to utilize aerobraking as a primary means of achieving its mission objectives. Launched on April 7, 2001 aboard Boeing’s Delta II 7925, Mars Odyssey completed its Mars Orbit Insertion (MOI) burn on October 24, 2001 placing the spacecraft in a highly elliptical capture orbit. After completing the “walk in” phase of aerobraking, where the periapsis altitude was reduced to approximately 130 km, the “main phase” of aerobraking was commenced. During the next 75 days, the period of the orbit was gradually reduced from the initial period of 18 hours to approximately 2 hours, when the “walk out” phase was initiated and the spacecraft was placed in its final 400 km circular science orbit. Aerobraking utilizes the atmospheric drag to make gradual changes in the orbit. Prior to the Mars Odyssey mission, aerobraking was successfully used in two missions. The first application of aerobraking in a planetary mission was during the Magellan mission at Venus where the eccentricity of the orbit was reduced from 0.39 to 0.03 in about 70 days [1]. The second application of aerobraking was for the Mars Global Surveyor (MGS) mission. For the MGS mission, aerobraking was an enabling technology, where the reduction in the propulsive capability afforded by the use of aerobraking was needed to satisfy the payload capabilities of the Delta II launch vehicle, during a November 1996 Earth-to-Mars launch opportunity. A total of approximately 900 aerobraking orbits, which decreased the orbit period by approximately 43 hours, were accomplished in two phases during its mission [2]. Like the two predecessors, the primary drag surfaces of Mars Odyssey are its solar arrays and the pace of aerobraking is dictated by the solar array heating. The rate at which the period of the orbit is reduced by aerobraking is dictated by achieving desirable local true solar time (LTST) at the end of aerobraking while keeping the temperature of the solar arrays below of that of the flight allowable solar array temperature of 175° C. This was accomplished by keeping the spacecraft within a specified freestream heating rate corridor during aerobraking. Based on MGS aerobraking experience, 80% 2σ orbit-to-orbit natural atmospheric density variation was allocated for the mission. Applying additional safety margins to those numbers, the top of the corridor was defined as CP663, Rarefied Gas Dynamics: 23rd International Symposium, edited by A. D. Ketsdever and E. P. Muntz © 2003 American Institute of Physics 0-7354-0124-1/03/$20.00 218 providing 100% margin to the flight allowable freestream heating rate. The bottom of the corridor was defined by subtracting the width of the corridor, which was set at 0.18 W/cm2, from top of the corridor. The spacecraft was kept within the corridor by monitoring the atmospheric densities and performing periodic aerobraking propulsive maneuvers (ABMs). All of the aerobraking took place at altitudes where the densities are sufficiently low that the flow is in the rarefied transitional regime. To accurately predict the aerothermodynamic environment of the spacecraft in the rarefied transitional flow regime, Direct Simulation Monte Carlo (DSMC) and free molecular techniques were used. The results from the calculations were used to create the aero/aeroheating database of the spacecraft that was used extensively in both pre-flight predictions and in-flight analyses, and played a key role in success of the aerobraking phase of the mission. COMPUTATIONAL METHOD The DSMC calculations were performed using DDAC, which is the parallel implementation of the program DAC (DSMC Analysis Code) [3]. In DAC, the gas collisions are modeled using the variable-hard-sphere (VHS) model developed by Bird [4], and the Larsen-Borgnakke model is used for internal energy exchanges. The geometry surface is represented by unstructured triangular elements that are embedded in a two-level Cartesian grid for the flow field calculation. The solution from the first level of grid cells, which are uniform in size, is used for grid refinement to create the second-level cells. The grid is refined based on local conditions, thus allowing the program to meet the spatial resolution requirements without excessive global refinement. The grid cells are typically refined such that on average the second-level cells have dimensions less than the local mean free path. The local simulation parameters are set such that there are 10 simulated molecules in each cell, and the local time step is typically dictated by the local flow time for the problems considered. Additional details of the code can be found in Ref. [5]. For all calculations the wall collisions were assumed to be fully diffuse, i.e., an accommodation coefficient of one was specified, with spacecraft wall temperature of constant 300 K. The composition of Mars atmosphere was assumed to be 95.37% CO2 and 4.63% N2 by mole with a freestream temperature of 144.7 K and velocity of 4811 m/s. A reference temperature of 300 K and a viscosity-temperature-index of 0.71 were used for the VHS model. The computational geometry shown in FIGURE 1 was provided by Lockheed Martin Astronautics (LMA) and represents the best pre-flight estimate of the nominal aerobraking configuration. Free molecular and continuum results were obtained using DACfree [6]. DACfree is a companion code to DAC, which utilizes the same unstructured triangular surface mesh. The free molecular forces, moments and heat transfer are calculated with analytical free-molecular analysis and line-of-sight shadowing technique, and a modified Newtonian method is used to calculate the continuum forces and moments on the geometry. The continuum results Z Y X Velocity of Spacecraft Nadir FIGURE 1. Computational Geometry Model 219 are used mainly to guide the development of curve fitting or bridging-function techniques for the aerodynamic coefficients since Odyssey aerobraking always took place at Knudsen numbers well above those for continuum flow. RESULTS Aerothermodynamic analyses were performed to support a number of different aspects of the Odyssey mission. The first objective was to develop a complete aerodynamic model that could be used for various trajectory simulations both prior to and during aerobraking operations and to extract atmospheric density profiles based on accelerometer data during each aerobraking pass. The second objective was to develop a complete aeroheating database that could be used in a detailed thermal analysis to predict and reconstruct temperatures on the Odyssey solar panels. Aerodynamic Analyses To satisfy the first objective, a number of different analysis techniques were required. First, DSMC solutions were obtained for selected atmospheric densities and spacecraft attitudes (pitch and yaw angles). Aerodynamic coefficients were extracted from this matrix of DSMC solutions, and the matrix was then enriched using freemolecular methods to provide more detailed variations of the various coefficients with pitch and yaw. In effect, the free-molecular results were used to develop parametric curve fits that passed through the DSMC results. Additional curve fits were then determined to account for the variations in aerodynamic coefficients with density provided by the DSMC results. The complete aerodynamic database was then incorporated into three-degree-of-freedom (3DOF) and six-degree-of-freedom (6DOF) trajectory simulations and was also used in analysis of flight accelerometer data to determine atmospheric densities. Finally, the aerodynamic force coefficients were used together with the three-component accelerometer data to determine the relative wind attitude of the spacecraft. This attitude could then be compared with that obtained from independent measurements of the inertial attitude of the spacecraft and the trajectory determined from other navigational data. DSMC Solutions FIGURE 2 shows the non-dimensionalized density contour plots in a plane approximately 1 m above the bottom of the spacecraft for freestream densities of 10 kg/km3 and 100 kg/km3, where the latter value represents the highest density expected to be encountered during aerobraking. The plots show the typical diffuse shock layers that occur in rarefied transitional flow, with the layer getting pressed to the surface as the freestream density increases. FIGURE 3 shows the surface pressure contours for a freestream density of 100 kg/km3 at the nominal attitude. The plot shows that the spacecraft bus shields the center solar array and the edges of outboard solar arrays from the on-coming flow. The total number of molecules in the simulations performed varied from 0.5 million for 0.1 kg/km3 runs to 2.5 million for 100 kg/km3 runs. Most cases were run for over 10,000 time steps to ensure adequate sample size. Aerodynamic Database The aerodynamic database of Mars Odyssey was constructed by combining results from free molecular/continuum analysis computed with DACfree and DSMC results computed with DDAC. Free-molecular analyses were used to provide variations of aerodynamic coefficients vs. spacecraft attitude (pitch and yaw), and DSMC calculations performed over a limited range of attitudes and atmospheric densities were used to account for variations in coefficients with freestream density. Once the solutions were obtained, multivariate curve fits were performed to construct an “enriched” database of aerodynamic coefficients with sufficient resolution for use in both 3DOF and 6DOF trajectory simulations. These curve fits covered a pitch and yaw attitude range of ±60° and density range of 10-4 to 2500 kg/km3 where the lower value represents the free molecular limit and the higher value represents the continuum limit. The aerodynamic computational matrix was defined based on rotation angles in the spacecraft body coordinate systems, where pitch (θ) is defined as the first rotation about the X-axis and yaw (φ) is defined at the second rotation about the Z-axis. Free molecular calculations were performed for yaw and pitch angles of -60° to +60° in 5-degree 220 ρ/ρ∞ 1.5 2.6 68 92 54.7129 52.044 49.3751 46.7062 44.0372 41.3683 38.6994 36.0305 33.3615 30.6926 28.0237 25.3548 22.6858 20.0169 17.348 14.6791 12.0102 9.34123 6.67231 4.00339 1.33446 55.6101 29.3582 ρ/ρ∞ 181.867 172.849 163.83 154.812 145.794 136.775 127.757 118.739 109.72 100.702 91.6835 82.6651 73.6468 64.6284 55.6101 46.5917 37.5734 28.555 19.5367 10.5183 1.5 FIGURE 2. Nondimensionalized density contour plots. p 2.50 2.32 2.14 1.96 1.79 1.61 1.43 1.25 1.07 0.89 0.71 0.54 0.36 0.18 0.00 FIGURE 3. Surface pressure contours for freestream density of 100 kg/km3 at the nominal attitude. increments. DSMC calculations were performed for densities of 0.l, 1.0, 3.162, 10.0, 31.62 and 100 kg/km3 at pitch and yaw angles of -60°, 0° and +60°, resulting in total of 54 DSMC calculations. The database was enriched by assuming that the shape of each coefficient curve for a given angle sweep at any density is the same as the free molecular result and that values of each aerodynamic coefficient approach free molecular values as the density decreases and Newtonian values (which are also calculated by DACfree) as the density increases. For a given density, the free molecular coefficient curve in pitch was scaled using the DSMC results, and the curve was offset to match the coefficient value at φ = 0° for each pitch angles as shown in FIGURE 4. By repeating the procedure, but exchanging the direction and performing the scaling and offset for every 5° in yaw angle, the variations of force and moment coefficients with attitude are determined. FIGURE 5 shows the contour plots of the force coefficients for a freestream density of 10 kg/km3 and the variation of axial force coefficient with freestream density for the nominal attitude of yaw and pitch angles of 0 degree. The line in the density variation plot is formed with the values returned from the interpolation routine that accompanies the aerodynamic database. The error bars of ±2.9% represent the estimated uncertainties in the aerodynamic database. The sources of uncertainty include computational errors, physical model errors and boundary condition errors. The symbols in the figure represent all the DSMC runs that were made to establish the uncertainty due to computational errors. The uncertainty value of ±2.9% is primarily due to the uncertainty in the accommodation coefficient. 221 3 ρ= 31.62 kg/km Interpolated Free Molecular DSMC 2 θ=0 o 1.75 Cy 1.5 1.25 1 θ = -60 o 0.75 θ = +60 0.5 -50 o 0 50 φ FIGURE 4. Aerodynamic database enrichment. 2.25 1 0 Cx Cx 0.94 0.80 0.67 0.53 0.40 0.27 0.13 0.00 -0.14 -0.27 -0.40 -0.54 -0.67 -0.81 -0.94 ρ = 10.0 kg/km3 -1 -50 2 50 θ 0 0φ 50 Aero Model DSMC Data Mars 2001 Odyssey Aero Database for Nominal Aerobraking / Safemode Configuratio For θ = 0° and φ = 0° Error bars: +/- 2.9 % Cy -50 50 0 φ θ0 50 -50 Cz 1.10 0.94 0.78 0.63 0.47 0.31 0.16 0.00 -0.16 -0.31 -0.47 -0.63 -0.78 -0.94 -1.10 1.75 1 0 Cz Cy Cy 1.89 1.62 1.35 1.08 0.81 2 0.54 0.27 1.5 0.00 -0.27 1 -0.54 -0.82 0.5 -1.09 -1.36 -50 -1.63 -1.90 -1 -50 50 θ0 1.5 -4 10 0φ 50 -50 10-3 10-2 10-1 100 ρ (kg/km3) 101 102 103 FIGURE 5. Force coefficient contour plots for freestream density of 10 kg/km3.and variation of axial force coefficient at the nominal attitude with free stream density Flight Data Analysis FIGURE 6 shows the atmospheric density during aerobraking pass 183. The atmospheric density, ρ is reconstructed using the equation, ρ V 2C y A (1) a = y 2m where ay is the axial-acceleration, m is the mass, V is the velocity, Cy is the axial force coefficient and A is the reference area of the spacecraft. Since the axial-force coefficient is a function of both spacecraft attitude and freestream density, an iterative process is required to determine the density. The attitude of the spacecraft is determined from the inertial measurement unit (IMU) data and the spacecraft velocity, which is calculated along an aerobraking trajectory from the periapsis state with J2 gravitational term and assuming a rigid rotating atmosphere. The axial acceleration is measured by the accelerometer on the spacecraft. The correct density is determined once 222 OPTG File: optg_ab_od183-183_211_v1; Orbit: p183 Time (UTC): 14:13: 0 12/27/2001 Density (kg/km3): 30.321 Telemetry Type: HiRate Dynamic Pressure (N/m2): 0.248 Altitude (km): 104.530 Scale Height (km): 5.672 50 Peak Density (kg/km3): 38.77 at -14.44 s. 3 Density (kg/km ) 40 30 20 10 0 -200 -100 0 100 200 Time from Periapsis (s) FIGURE 6. Density during aerobraking pass 183. . 20 20 θ (IMU) θ (Aero) 15 15 10 Yaw Angle (φ) Pitch Angle (θ) 10 φ (IMU) φ (Aero) 5 0 -5 5 0 -5 -10 -10 -15 -15 -20 -200 -100 0 100 -20 -200 200 Time from Periapsis (s) -100 0 100 200 Time from Periapsis (s) FIGURE 7. Spacecraft attitude comparison for aerobraking pass 183. 20 20 θ (IMU) θ (Aero) 15 15 10 Yaw Angle (φ) Pitch Angle (θ) 10 φ (IMU) φ (Aero) 5 0 -5 5 0 -5 -10 -10 -15 -15 -20 -200 -100 0 100 -20 -200 200 Time from Periapsis (s) -100 0 100 Time from Periapsis (s) FIGURE 8. Spacecraft attitude comparison for aerobraking pass 170. 223 200 the product of density, axial force coefficient and known values equal the measured axial-acceleration. Details concerning density determination and atmospheric modeling for the Mars Odyssey mission can be found in Ref. [7]. Since the accuracy of the atmospheric density data is directly linked to the accuracy of the aerodynamic database, the performance of the aerodynamic database was monitored during the entire aerobraking phase of the mission by comparing the “measured” spacecraft attitude with reconstructed data using accelerometer ratios and the aerodynamic database. The ratios of accelerometer measurements, ax/ay and az/ay, are equivalent to the ratios of force coefficients Cx/Cy and Cz/Cy, can be used to extract the spacecraft attitude from the database. FIGURE 7 shows spacecraft attitude comparison for aerobraking pass 183. Good agreement between the two sets of data, well within the uncertainties, which are now a combination of the database uncertainty and the accelerometer uncertainty, are observed through the entire aerobraking pass. This pass was atypical in that there was very little atmospheric variability during this pass. Atmospheric analysis showed that there was very little latitudinal variation in density for this particular pass. The majority of passes showed large atmospheric variability and the existence of zonal winds. FIGURE 8 shows the spacecraft attitude comparison for aerobraking pass 170, a more typical pass. The influence of zonal winds can be observed in the difference in the yaw near periapsis. Overall, comparisons from all aerobraking passes show that the aerodynamic database and the model reconstruct the flight data with the expected accuracy. Aeroheating Analyses To satisfy the aeroheating objective, detailed predictions of the local heat flux to the surface of the solar panel were required. A full thermal analysis requires knowledge of the heat flux at each surface element of its computational mesh, and this requirement presented a slightly different challenge than that for aerodynamics. Since the amount of data required for each flight condition was much greater than for the aerodynamic-based analyses, a more limited number of DSMC computations were performed. These computations used the same computational geometry as the aerodynamic computations but were run for longer times to increase the local surface sample sizes in the DSMC simulations. Since all DSMC computations used the same computational mesh for the surface, it was then possible to develop a multivariate interpolation technique at each surface mesh element to describe the local heat flux as a function of atmospheric density and spacecraft attitude. Therefore, a complete map of surface heat flux could be obtained for any flight condition during aerobraking. Representative surface heating maps from both free molecular and DSMC analyses are shown in FIGURE 9. The low heat flux on the center panel is caused by shadowing by the spacecraft bus. The details of the thermal analyses are beyond the scope of this paper since numerous other factors, such as solar flux, self re-radiation, material thermal properties, etc. had to be incorporated. However, the temperatures predicted by these thermal analyses generally showed relatively good agreement with thermocouple measurements obtained during aerobraking, and the availability of detailed temperature maps provided information on the maximum temperatures reached by the solar panel (which did not typically occur at the thermocouple locations) that increased the confidence in the heating limits imposed on the mission. DSMC FreeMolecular qi/0.5ρV3: 0.00 0.10 0.20 0.30 0.40 0.51 0.61 0.71 0.81 0.91 FIGURE 9. Typical surface heat flux predictions. Density=100 kg/km3, Pitch=-15 deg, Yaw=+15 deg. 224 CONCLUSIONS DSMC and free-molecular methods were used to provide aerothermodynamic predictions for the Mars Odyssey spacecraft. The predictions were used to create an aerodynamic database that was used for numerous trajectory simulations both prior to and during aerobraking operations and to reconstruct atmospheric density profiles during each pass. The aerodynamic database was also used together with data obtained from on-board accelerometers to reconstruct the spacecraft attitudes throughout each aerobraking pass. The reconstructed spacecraft attitudes are in good agreement with those determined by independent on-board inertial measurements for all aerobraking passes. The differences in the pitch attitudes are significantly less than the preflight uncertainties of ±2.9%. The differences in the yaw attitudes are influenced by zonal winds. When the latitudinal gradients of density are small, the differences in the yaw attitudes are significantly less than the preflight uncertainties. Direct simulation Monte Carlo simulations were also performed to provide aerodynamic heating inputs for detailed thermal analyses of the Odyssey solar panels. Predictions of solar panel temperatures compared favorably with those from thermocouple measurements obtained during aerobraking. These results demonstrate the capabilities of the current DSMC and free-molecular analysis codes to accurately predict rarefied flow fields about complex spacecraft geometries. ACKNOWLEDGMENTS The authors would like to acknowledge Doug Gulick, Lockheed-Martin Astronautics (currently with Ball Aerospace), for providing the computational geometry REFERENCES 1. Lyons, D. T., “Aerobraking Magellan: Plan Versus Reality,” AAS Paper 94-118, Feb. 1994. 2. Lyons, D. T., Beerer, J. G., Esposito, P., Johnston, M. D., “Mars Global Surveyor: Aerobraking Mission Overview,” Journal of Spacecraft and Rockets, 36, No. 3, May-June, 1999. 3. Wilmoth, R.G., LeBeau, G. J., and Carlson, A. B., “DSMC Grid Methodologies for Computing Low-Density, Hypersonic Flows About Reusable Launch Vehicle,” AIAA Paper 96-1812, June 1996. 4. Bird, G. A., Molecular Gas Dynamics and the Direct Simulation of Gas Flows, Clarendon Press, Oxford, 1994 5. LeBeau, G. J. and Lumpkin III, F. E., “Application Highlights of the DSMC Analysis Code (DAC) Software for Simulating Rarefied Flows,” Computer Methods in Applied Mechanics and Engineering, 191, Issues 6-7, 7 December 2001, Pages 595609. 6. Moss, J. N., Blanchard, R. C., Wilmoth, R. G. and Braun, R. D., “Mars Pathfinder Rarefied Aerodynamics: Computation and Measurements,” AIAA 98-0298, January 1998. 7. Tolson, R., Escalera, P., Dwyer, A., Hanna, J., “Application of Accelerometer Data to Mars Odyssey Aerobraking and Atmospheric Modeling,” AIAA 2002-4533, August 2002. 225
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