PARABOLIC MIRROR AND AIR-COUPLED TRANSDUCER FOR MULTIMODAL PLATE WAVE DETECTION Bernard Hostenand Michel Castaings Laboratoire de Mecanique Physique, Bordeaux 1 University, UMR C.N.R.S. 5469, 351 cours de la Liberation, 33405 Talence Cedex, France ABSTRACT. A conventional contact piezoelectric transducer, excited by a broadband burst (chirp) that covers its whole frequency bandwidth, is used as a transmitter to simultaneously generate several Lamb waves in a plate. Throughout the propagation, these modes leak energy into the ambient air, producing bulk waves in many directions. The association of a parabolic mirror and an air-coupled transducer (PMAT) allows these waves to be received in air with a large angular aperture. By displacing the PMAT in a direction parallel to the plate, but without changing its orientation like when standard air-coupled receivers are used, a series of temporal waveforms are captured. Signal processing then allows the phase velocity of the several Lamb waves to be measured in large wave number and frequency domains. These resulting data are used to identify the moduli of elasticity for composite plates made of long glass fibers and polymer matrix. INTRODUCTION When using Lamb waves in NDT applications, it is usual to simplify the interpretation of the waveforms related to the transmission or reflection of these waves by defects present in the structure by generating a as pure as possible incident mode. In NDE applications, for instance when recovering the mechanical properties of a material, it is common to launch Lamb waves using the well-known solid edge, water-coupled or air-coupled techniques. In these methods, the incident bulk wave is converted into Lamb modes. According to the angular aperture of the incident field and to the Snell's law, these modes are either pure or limited in number. In a recent QNDE meeting [1], a technique to identify the elasticity moduli of plates made of composite materials, using plane air-coupled transducers, has been presented. The advantage of this technique is that it is contact-less and single sided. However there is a difficulty to apply the technique when the characteristics of the material are unknown. Indeed to launch a Lamb mode in the plate, the transducers angles of orientation need to satisfy the Snell's law condition. Since the material properties are unknown, the phase velocities of the Lamb modes and so these angles are also unknown. Another difficulty is that as many modes as possible need to be collected to be able to identify a unique solution of the material properties. Then, the technique requires several scans at various angles [1]. In this paper, a new way to simultaneously launch and detect several Lamb modes is presented. A conventional contact piezoelectric transducer, excited by a broadband burst (chirp), is used as a transmitter. A parabolic mirror is then used to increase the angular aperture of an air-coupled receiver. In consequence, the wave number range of the Lamb modes propagating in the plate is very large. Adequate signal capture and processing then allow rapid CP657, Review of Quantitative Nondestructive Evaluation Vol. 22, ed. by D. O. Thompson and D. E. Chimenti © 2003 American Institute of Physics 0-7354-0117-9/03/$20.00 1243 measurement of their phase velocities in a large frequency range. With this method, the elastic properties of the bevelocities estimatedineven if the materialrange. is totally measurement ofplate their can phase a large frequency Withunknown. this method, the elastic properties of the plate can be estimated even if the material is totally unknown. AIR COUPLED TRANSDUCER AND PARABOLIC MIRROR (PMAT) AIR COUPLED TRANSDUCER AND PARABOLIC MIRROR (PMAT) There are many techniques to manufacture air-coupled transducers [2-6]. None of these can employ lenses technique used air-coupled for water-coupled transducers, due the Therethe are classical many techniques to manufacture transducers [2-6]. None of to these important mismatch betweenlenses air and solid acoustic impedances. The presence of any can employ the classical technique used for water-coupled transducers, due material to the mismatch and solid the acoustic impedances. presence of any[7]. material inimportant transmission modebetween reducesairdrastically energy produced The by the transducer More in transmission reduces drastically energy the produced by the transducer [7]. system More recently, parabolicmode mirrors have been used totheimprove resolution of surface imaging recently, parabolic mirrors have been used to improve the resolution of surface imaging system [8,9]. [8,9]. The air-coupled transducer used in the present work is similar to the T17 transducer transducer in the present is similar to the describedThe in air-coupled reference [10]. It is anused electrostatic planework transducer, made of aT17 thintransducer metalized described in reference [10]. It is an electrostatic plane transducer, made of a thin metalized membrane (Polyethylene Terephtalate, thickness 5 µm) and a metallic back-plate. A static membrane (Polyethylene Terephtalate, thickness 5 um) andThe a metallic back-plate. staticby voltage of 100 volts is applied between these two electrodes. back-plate is made A rough voltage of 100 volts applied between these two electrodes. is efficiency, made roughtheir by sandblasting, using 17isµm in diameter sand grains. To increaseThe theback-plate transducers sandblasting, using 17upum grains. To increase the transducers theiris diameter is increased to in45diameter mm. Ansand advantage of the sandblasting is that efficiency, this technique diameter is increased up to 45ofmm. Antransducers. advantage of the sandblasting is that this technique is well adapted to the production large well adapted to the production large is transducers. An aluminum parabolic of mirror machined and attached to the air-coupled transducer aluminum mirror any is machined and attached the air-coupled transducer as shownAn in Fig. 2. Theparabolic mirror reflects wave coming from thetotransducer towards the focus as shown in Fig. 2. The mirror reflects any wave coming from the transducer towards the focus line of coordinates (p/2,0). The profile of the parabolic mirror is given by the equation: line of coordinates (p/2,0). The profile of the parabolic mirror is given by the equation: (1+ sinθ) 2 y = 2px and y = p (l+sinO) y = 2px and y = p (cosθ) (cosO) (1) 0) where the axis x, y and the angle θ are defined in Fig. 1. The distance y M2 − y M1 between the where the axis x, y and the angle 6 are defined in Fig. 1. The distance y^ -yM1 between the two diameter a, a, and and the the parameter parameterpp twoextremities extremitiesofofthe themirror mirrormust must be be equal equal to to the the transducer transducer diameter defines the minimum and maximum angles. In this realization, with p = 94 mm, the angle angle defines the minimum and maximum angles. In this realization, with p = 94 mm, the range is around 20°. range is around 20°. DIRECTIVITY DIRECTIVITYOF OFTHE THEPMAT PMAT The the transducer transducer alone alone and and then thenthat thatofofthe the Theefficiency efficiency (acoustic (acoustic pressure pressure per per volt) volt) of of the PMAT in reference reference [10]. [10].Both Bothtransducer transducer PMATwere weremeasured measuredwith withthe themembrane membrane method method presented presented in and the efficiency efficiency versus versus the the angle angleofof andPMAT PMATwere weresustained sustained by by aa goniometer goniometer to to measure measure the emission. It is clear in Fig. 2, that the angular aperture of the PMAT is much larger than thatofof emission. It is clear in Fig. 2, that the angular aperture of the PMAT is much larger than that the range is is around around20°, 20°,down downtoto- –66dB. dB.ItItisisalso also thetransducer. transducer.As Aspredicted, predicted, the the PMAT PMAT angle angle range M2 Air coupled Transducer M a y2 =2px M1 θ x p F&O) F ( ,0 ) 2 FIGURE1. 1.Schematic Schematicofofthe theparabolic parabolicmirror. mirror. FIGURE 1244 0 0 noticeable that the efficiency of the PMAT is about half that of the transducer alone. This lower level of efficiency does not permit, with the actual technology and for the application described in this paper, the use of two PMAT for emission and reception. For this reason, in the following, a contact PZT transducer is used for generating the Lamb modes in the plate, with a high level of energy. CHIRP EXCITATION Since one purpose of this work is the simultaneous generation of several Lamb modes, it is important to excite the transmitter in the largest frequency domain compatible with the bandwidth of the transducers. The frequency domain of the air-coupled transducer is around 100-500 Khz, at -15 dB. To precisely control the frequency domain, the emitter is exited with a chirp calculated in a computer, sent to an arbitrary function generator and amplified by a power amplifier. This chirp can be made as long as necessary in order to input sufficient energy at each frequency component. Figure 3 presents the temporal shape of the chirp and the corresponding frequency spectrum. 3 Pressure (Pa/V) 2.2 - 0.75 _ . 0 5 15 10 20 25 35 30 FIGURE 2. Directivity at 180 KHz for transducer alone (•••) and PMAT (—). Amplitude (A.U.) Amplitude (A.U.) -0.5 _ Frequency (MHz) '0 20 40 60 80 0 Time in uS 0.1 0.2 0.3 0.4 0.5 FIGURE 3. Chirp waveform sent to the arbitrary function generator to feed the transmitter, a) Time representation b) Frequency representation. 1245 0.6 0.7 0.8 PMAT Air coupled receiver PMAT Piezoelectric transmitter Air coupled receiver Piezoelectric transmitter Lamb modes in composite plate Lamb modes in composite plate FIGURE 4. Set up for the generation and the reception of several Lamb modes in a plate. FIGURE 4. Set up for the generation and the reception of several Lamb modes in a plate. PHASE OFofMULTI-LAMB FIGUREVELOCITY 4. Set up for theMEASUREMENT generation and the reception several Lamb modesMODES in a plate. PHASE VELOCITY OF MULTI-LAMB MULTI-LAMB MODES PHASE VELOCITY MEASUREMENT OF MODES Figure 4 presentsMEASUREMENT the rig used to simultaneously generate and receive several plate modes.Figure A piezoelectric transducer is placed in contact with the plate. It hasseveral a frequency 44 presents the to simultaneously simultaneously generate generate and and receive plate Figure presents theofrig rigtheused used to receive several plate bandwidth similar than that air-coupled transducer. The PMAT, used as a receiver, is modes. A piezoelectric transducer is placed in contact with the plate. It has a frequency modes. A piezoelectric transducer is placed contact with of thecontact plate. Itforhasthisa frequency sustained and translated by aofmotorized table.intransducer. The absence scanningisis bandwidth similar than that the air-coupled The PMAT, used as a receiver, bandwidthtosimilar than that of the air-coupled transducer. The PMAT, used as awith receiver, is mandatory reach reproducible measurements. is compatible industrial sustained and translated by aa motorized table. This The arrangement absence of of contact contact for this this scanning scanning is sustained and translated by motorized table. The absence for is constraint since the emitter could measurements. be for instanceThis an imbedded transducer in the with structure. mandatory to reach reproducible arrangement is compatible industrial mandatory to reach reproducible measurements. This arrangement is compatible with industrial is represented by the function The set of the waveformscould captured each an position x2 transducer constraint be for forfor instance imbedded thestructure. structure. constraint since since the emitter emitter could be instance an imbedded transducer ininthe One example of the intricate waveforms captured by the PMAT is shown infunction Fig. 5. In s(t, x 2 ).The represented by by the the function each position position xx22 isis represented The set set of of waveforms waveforms captured captured for for each that situation, the classical signal processing [11] that transforms the space/time representation waveforms captured capturedby bythe thePMAT PMATisisshown shownininFig. Fig.5.5.InIn ss(t,x (t, x 22)).. One One example example of of the the intricate intricate waveforms to the wave-number/frequency representation useful to representation separate all the s(that t, x 2situation, S(ν, k ) is very )situation, the [11] that transforms transforms the space/time space/time representation that the classical classical signal signal processing processing [11] that the modes in the waveforms. Thisrepresentation is done by using 2D-Fourier transform: to the wave-number/frequency is very very useful useful to separate separateall allthe the ss(t,x S(ν,the k ) is (t, x 2contained to 2)) to the wave-number/frequency representation S(v,k) +∞ +∞ modes contained in the waveforms. This is done by using the 2D-Fourier transform: modes contained in the waveforms. This is done by using the 2D-Fourier transform: S(ν, k ) = s(t, x )exp(−iωt )dt exp(−ikx )dx (2) ò (ò ( −∞+∞ −∞+∞ ) ) 2 2 2 S(ν, k ) = ò|^J%(t,x x 2 )exp(−iωt )dt exp(−ikx2)dx (2) (2) ò−∞ s(t,2ν)exp(-icot)dt\xp(-ikx 2 )dx22 S(ν,k) give the wave numbers −∞ , the maxima in the function k of ForS(v,k)= each frequency νv,, the in Then, the function function S(ν,k) give give the the wave wave numbers kofof For the modes that are generated in maxima the plate. it is straightforward to deduce the kphase For each each frequency frequency the maxima in the S(v,k) numbers the that generated plate. Then, Then, itit is is straightforward straightforward toto deduce deduce the the phase phase the modes modes thattheare are generated inω the the plate. C p =in velocities from formula k , where ω = 2πν . =ω , where ω = 2πν . velocities velocities from from the the formula formula C Cp = %, where co = 2iw. k 1 Amplitude (V) 1 'Amplitude (V) Amplitude (V) 0.5 0.5 0.5 0 0 -0.5 -0.5 -0.5 -1 -1 0.4 0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.6 Time (mS) Time Time (mS) (mS) 0.7 0.7 0.7 0.8 0.8 0.8 FIGURE 5. 5.Waveform to several Lamb modes propagating propagatingininthe the FIGURE Waveformcaptured capturedwith withthe thePMAT PMATcorresponding correspondingto to several several Lamb Lamb modes modes FIGURE 5. Waveform captured with the PMAT corresponding propagating in the Perspex plate and leaking ininair. Perspex plate and leaking air. Perspex plate and leaking in air. 1246 Perspex Plate The stress-strain relation for orthotropic solids involves nine independent moduli of elasticity C^. In each plane of symmetry, the number is reduced to four. For instance in a plane defined by the direction xi, normal to the plate, and the direction x 2 , in the plate and along the scan, the stress-strain relation is given by: C12 (3) o o Although the Perspex is almost isotropic, the measurements of the moduli of elasticity in this plane P12 (X}X2) with traditional immersion/transmission techniques reveal a small anisotropy, as shown in Table 1. From these values, the dispersion curves are computed and plotted for a 4 mm thick Perspex plate (Fig. 6). The plot of the velocity curves (Fig. 6a) shows that with a slight tilt of the PMAT towards the negative angles, it is possible to measure negative phase velocities of a specific mode. This mode is called S_2 to refer to the negative values of its phase velocity. In the literature, it is sometimes referred as Sl and plotted with a positive phase velocity [12]. Therefore its group velocity, defined by the formula Vg = ^^ is negative. This is incompatible with the present experiment that measures only modes with positive group velocity. With the representation as S_2, the group velocity is positive (Fig. 7). Figure 6 also presents the comparison between the computed dispersion curves and the measurements. Both phase velocities and phase slowness (inverse of velocities) are shown. It is clear that although the phase velocity representation exhibits high measured values for modes S2 and S_2, it masks the comparison between experiments and predictions for other modes. However, the slowness representation displays quite well the results for the whole set of modes. Figure 6b also shows that the angular range of the modes radiated in the coupling medium and captured with the PMAT is in the range of the PMAT directivity (~ -2..18 °). Composite Material The measurements of multi-Lamb modes are now done after propagation in a 6.5 mm thick plate made of 12 layers ([0°,90°]6) of glass fibers and polyester matrix. The characteristics of this industrial composite material are a priori unknown. Figure 8 shows the results of the measurements with just one scan. Again the angular range, around 20° (-4..16°), corresponds to the directivity of the PMAT. Then these measurements are used to identify the best estimation of the moduli of elasticity, following the algorithm defined in reference [1]. The uniqueness of the solution is reinforced since the measurements are now spread over large angular and frequency domains and a larger number of modes. The results of the inverse problem are given at Table 2 and used to plot the dispersion curves for comparison with the measurements, as shown in Fig. 8. TABLE 1. Elastic properties of the 4 mm Perspex plate. _Thickness _ _ _ _ _(mm) _ _ . _-[ 4 - - ^ ! Density ^ . (g/cm3] ^ ^ 1.2 __ __ 1247 a) a) Phase Velocity (mm/µS) Phase Velocity (mm/[jS) 20 20 - S A 2 1 10 10 S 1 S 0 0 A 0 -10 -10 S -2 -20 -20 Frequency (MHz) Frequency (MHz) 0 b) b) 0.1 0.1 0.2 0.2 Phase Slowness Slowness (uS/mm) (µS/mm) 1 r- 0.3 0.3 0.4 0.4 0.50.5 0.60.6 Angle (°) -i 2020 A 0 0.8 16 S A 0 0.6 12 1 0.4 0.4 8 S 0.2 0.2 S 1 4 2 0 0 S -2 Frequency (MHz) -0.2 -0.2 0 0.1 0.2 0.3 0.4 FIGURE 6. Dispersion curves for the 4 mm Perspex plate; a) Velocity, b) Slowness FIGURE 6. Dispersion curves for the 4 mm Perspex plate; a) Velocity, b) Slowness Predicted curves (—) and experimental data (xxx). Predicted curves () and experimental data (xxx). 1248 0.5 0.6 -4 22 GroupVelocity (mm/µS) _ GroupVelocity GroupVelocity (mm/µS) (mm/uS) SS S11 1.5 1.5 1.5 SS 2 2 1 1 0.5 0.5 0.5 S S-2 -2 0 0 0.32I 0.32 0.32 0.36 0.4 0.36 0.4 0.36 0.4 Frequency (MHz) Frequency Frequency(MHz) (MHz) 0.44 0.48 0.44 0.44 0.48 0.48 FIGURE 7. Group velocity for the S1,S2 and S-2 Lamb modes in the 4 mm Perspex plate. FIGURE Groupvelocity velocityfor forthe theS8^82 and S_2 Lamb modes in the 4 mm Perspex plate. FIGURE 7.7.Group 1,S2 and S-2 Lamb modes in the 4 mm Perspex plate. Phase Slowness(µS/mm) Phase Slowness(uS/mm) Slowness(µS/mm) 1 Phase 1 A 1 0 A 0 0.8 0.8 0.8 Angle (°) Angle (°) Angle (°)20 20 20 15 15 15 0.6 0.6 0.6 1 10 A 0 1 S 0 5 0.2 0.2 0.2 S 0 5 S 2 1 S 0 S 2 1 0 0 S -2 -0.2 -0.2 -0.2 10 10 A S 0.4 0.4 0.4 Frequency Frequency(MHz) (MHz) S -2 0 0.05 0.05 0.1 0.1 0.15 0.15 0.2 0.2 0 0.05 0.1 0.15 0.2 -5 Frequency (MHz) 0.25 0.3 0.35 0.4 0.25 0.3 0.35-5 0.25 0.3 0.35 FIGURE FIGURE8.8.Dispersion Dispersioncurves curvesforforthe theglass glassfibers fibers- polyester - polyestermatrix matrixcomposite compositematerial. material. FIGURE 8. Dispersion curves for the glass fibers - polyester matrix composite material. TABLE TABLE2.2.Elastic Elasticproperties propertiesofofthe theglass glassfibers fibers/polyester /polyestermatrix matrixcomposite compositematerial. material. TABLE 2. Elastic properties glass fibers /polyester Thickness (mm)of the6.5 Densitymatrix (g/cm3)composite 1.82 material. ^^—-——^^QLiSl^l-JLl^^ -f C11 (GPa) 13.3 C12 (GPa) 7,8 Cll(GPa) |13.3 jC12(GPa) 17,8 Thickness (mm) 6.5 Density (g/cm3) 3.2 C22 31 C66 (GPa) C22(GPa) (GPa)'"""""'"" '11T~~~~~~|'C66(aPa) ' 1.82 ' C11 (GPa) 13.3 C12 (GPa) 7,8 C22 (GPa) 31 C66 (GPa) 3.2 1249 0.4 0.4 CONCLUSIONS A parabolic mirror has been used to increase the angular aperture of an air-coupled transducer, thus allowing several plate modes radiating energy in air to be simultaneously detected. This device reduces the time of phase velocity measurements and considerably enhances the process to measure the elastic properties of unknown materials. 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