A GUIDED WAVE TECHNIQUE FOR THE CHARACTERIZATION OF HIGHLY ATTENUATIVE VISCOELASTIC MATERIALS F. Simonetti and P. Cawley NDT Group, Department of Mechanical Engineering, Imperial College, Exhibition Road, London. SW7 2BX, United Kingdom. ABSTRACT. The measurement of the acoustic properties of highly attenuative materials such as bitumen is very difficult. One possibility is to use measurements of the extent to which filling a cylindrical waveguide with the material affects the dispersion relationship of the cylinder. Under the hypothesis of linear viscoelasticity and on the basis of a monochromatic approach, the bulk shear velocity and the bulk shear attenuation spectra have been derived from the measured torsional dispersion curves. INTRODUCTION The ultrasonic non-destructive testing of metallic structures in which viscoelastic components are present, such as pipelines coated with bitumen [1], requires the acoustic properties of the viscoelastic materials to be known. A number of techniques have been developed in order to measure material velocities and attenuation. Reflectometry [2] and transmission [3] methods, for example, are based on the measurement of the reflection and transmission coefficient of a sound beam incident on the sample to be characterised. These methods are easy to set up, but the measurements can be affected by several factors, including beam spreading, transducer coupling variations, non parallelism of sample faces, and magnification of bias and variance errors in the time trace of the consecutive echoes emitted from the back of the specimen [4]. Moreover in the case of highly lossy materials, the transmitted signal could be too weak to be detected. The amplitude spectrum method [5] and the phase spectrum method [6] are based on the properties of the Fourier transform of the signal reflected from a sample. These methods exhibit the same limitations as the former techniques. The limitations of the previous methods can be overcome by using guided waves. Torsional waves in rods submerged in a Newtonian liquid of known density have been employed to measure the viscosity of the liquid [7]. The method is extremely rapid and ideal for measurement on line and in real time. On the other hand, the technique cannot be used for viscoelastic materials as the guided wave attenuation itself cannot provide the unknown material velocity and attenuation unless a frequency dependence for the acoustic properties is assumed. The approach presented in this paper is based on the dispersion characteristics of guided waves propagating in a hollow cylindrical wave-guide filled with the unknown viscoelastic material. Since the attenuation and the velocity of the guided waves are related to the acoustic properties of the inner core, by measuring the dispersion of these waves the CP657, Review of Quantitative Nondestructive Evaluation Vol. 22, ed. by D. O. Thompson and D. E. Chimenti © 2003 American Institute of Physics 0-7354-0117-9/03/S20.00 1235 properties of the viscoelastic material can be determined. The first important feature of the method is that the guided wave attenuation is only a consequence of the material damping within the inner core. If the core was perfectly elastic no guided wave attenuation would occur (assuming the wave-guide to be elastic), in contrast with the case of a rod embedded in an elastic material. Moreover, excellent geometry control can be achieved, since the wave-guide works as mould. As laser interferometry can be used for the detection of the propagating modes, transducer coupling problems can be avoided. FORMULATION Under the hypothesis of linear viscoelasticity the Fourier transformed equations of motion for a homogeneous and isotropic medium are 0, (1) where u is the Fourier transformed displacement vector, p is the density and V the threedimensional differential operator (The linearity of eq. (1) follows from the hypothesis of linear viscoelasticity.) The complex frequency-dependent functions A* and /x* are related to the relaxation functions of the material A(t) and X =^+ico(f}ei(0tdt, "dt, (2) (3) where AO and /i# are the asymptotic values of the relaxation curves. By using the Helmholtz decomposition the displacement field can be expressed as a sum of the gradient of a compressional scalar potential, 0, and the curl of a equivoluminal vector potential, y, u = V(|) + Vx\|/. (4) By substituting (4) in (1) the equations of motion break down into two uncoupled equations for the two unknown potentials a2LV 2<j) + ico</> = 0 , Q, (5) (6) where the frequency-dependent complex velocities a^ and as are given by m 1236 For an unbounded space the solution to (5,6) can be thought of as a superposition of longitudinal and shear harmonic waves of the form 0,i|/ = A L y k '* x , (9) where A^s are arbitrary complex constants, x is the position vector and k^s are the complex wavenumber vectors, which satisfy the secular equation The harmonic waves propagate in the direction of the real part of kL>s at a phase velocity CphL,s which depends on the modulus of the real part of kL,s according to Along the direction of the imaginary part of k^s an exponential decay with the distance occurs. The acoustic properties of a viscoelastic material are defined considering the case in which the real and the imaginary parts of k^s are parallel. In this case the phase velocity is referred to as the bulk velocity, cL>5, while the modulus of the imaginary part is the bulk attenuation in Nepers per unit length. The complex velocities (7,8) depend on the acoustic properties according to OCr 2n where (XL,S are the bulk attenuations in Nepers per wavelength. From (12) it follows that the bulk properties of the material are frequency dependent. Moreover, through (12), (7,8) and (2,3) these properties can be linked to the relaxation functions. The propagation of stress waves along the filled tube can be studied by considering a hollow, elastic and isotropic cylinder filled with the unknown viscoelastic material. Moreover, due the axis symmetry of the system, cylindrical coordinates (r,0,z) are appropriate (r,9,z, represent the radial, angular and axial positions respectively). For torsional waves the scalar potential vanishes while the vector potential,^, is parallel to the cylinder axis and satisfies (6). The generic solution for a cylindrical layer will be of the form V = [Vo(V)+ B0YQ(krr)]e-^e^z , (13) where AO and Bo are arbitrary constants, kr and £ + / ^are the projections of ks along r and z respectively. Moreover, £ represents the guided wave attenuation whereas £ is the component of the wavenumber which is related to the phase velocity according to 1237 c ~-- • (14) Jo and YO are the Bessel functions of the first and second kind. While for the outer tube both of the Bessel functions are present, in the inner core only Jo exists due to the singular behavior of Y0 at the origin. By imposing the condition (10) on the wavenumber vector ks, and by employing a matrix technique based on satisfying the continuity of the stresses and displacements at the interface between the inner core and the external tube, and the stress free condition over the external surface of the elastic cylinder, the dispersion relationship can be obtained (see for instance, [8]). Here, the solution to the dispersion equation has been calculated by using the modelling software Disperse [9]. The guided wave attenuation and the phase velocity depend on a number of parameters. However, for the purpose of this paper, it is relevant to consider only the dependence on the acoustic properties of the inner core and on the frequency. METHOD For a given frequency, assigned geometry of the tube and known density of the viscoelastic core, the guided wave attenuation and the phase velocity are functions of the bulk shear velocity and the bulk attenuation only. Fig. la shows the contour plot of the attenuation at constant frequency (50kHz) as a function of the bulk properties. Each curve corresponds to a value of ^and provides all the values of as and cs which, at the prescribed frequency and geometry, result in the specified value of guided wave attenuation. In other words, each curve provides as as a function of cs and £ a .s = 6Ql \(c r i >£} S/' 1J \(\^ / While all the couples (as, cs) provided by (15) result in the same value of £ they do not result in the same value of the phase velocity. A second relationship can be obtained from 1.4 1.4 110 1.3 ^->s 4* 1-3 11.2 & 1.2 1.1 •B 1.1 1.0 g 3 0.9 <u 0.8 0.8 0.7 0.6 0.25 1.0 PQ 0.7 0.6 0.3 0.35 0.4 0.45 0.5 Bulk shear velocity (m/ms) 0.55 0.6 (a) 0.25 0.3 0.35 0.4 0.45 0.5 Bulk shear velocity (m/ms) 0.55 0.6 (b) FIGURE 1. Contour plots at 50kHz for a 6.8mm inner radius, 0.7mm wall thickness filled copper tube and 0.97 g/cm3 core density: (a) guided wave attenuation (dB/m); (b) phase velocity (m/ms). The arrows indicate the direction of increasing guided wave attenuation (a) and phase velocity (b). 1238 the contour plot of the phase velocity (Fig. Ib). It is possible to obtain a function that, for a given value of the phase velocity, links as to cs and Cph as=g2(cs,Cph). (16) In this case all the couples (as, cs) give the same phase velocity but different guided wave attenuation. At a given frequency, /#, the phase velocity, Cpho, and the guided wave attenuation, £0, can be measured experimentally. As a consequence, the curve gi(as, £o) of the guided wave contour plot and the curve g2(as, CPHO) the phase velocity contour plot are known. By overlapping the two curves, the intersection provides the bulk acoustic properties as and cs of the viscoelastic material at the prescribed frequency, /#. This comes from the fact that at the intersection, as and cs result in the measured value of the guided wave attenuation, £0, as the intersection point belongs to gi(as, &), and in the measured value CPHO of the phase velocity as the intersection point belongs to g2(osst Cpho). Since the previous procedure can be applied to any frequency, it follows that the dispersion curves of the viscoelastic material (ccs(f) and cs(f)) can be determined over the frequency range of interest. EXPERIMENTS The experiments were performed on a 1m length copper tube (internal radius 6.8mm, wall thickness 0.7mm) filled with bitumen TML 24515 45/60. The torsional mode was excited by means of two piezoelectric transducers clamped to the external surface of the tube at one end as shown in Fig. 2. The transducers consisted of shear elements mounted on a steel bulking mass [10] and oriented as shown in Fig. 2 to induce torsion. The transducers were excited by a Banning windowed toneburst generated by a bespoke waveform generator-power amplifier. The torsional mode was detected by a laser interferometer (Sensor Head: Polytec OFV 512, Controller: Polytec OFV 3001) operating in differential mode. The tangential displacements were measured by focusing the two beams at ±30° with respect to the radial direction and by orienting the beams in the plane perpendicular to the axis of the tube. The displacements were sampled along the tube axis and stored in a PC after 100 averages. Displacement and velocity decoder Digital oscilloscope IE Waveform generator FIGURE 2. Experimental setup and measurement equipment. 1239 PC Since the main goal of this paper is the measurement of the properties of the unknown material over a wide range of frequencies, a relatively wide band excitation signal with a number of cycles ranging from 3, for low frequencies, up to 5 for higher frequencies was used. More cycles are needed at higher frequencies since the attenuation tends to be higher and the use of more cycles improves the signal noise ratio and reduces the effects of dispersion. In order to work out the dispersion curves, one can observe that for a propagating mode the Fourier transform of the signal at an arbitrary position, z, can be expressed as a function of the Fourier transform at the origin, z = 0, multiplied by a suitable complex exponential )e-*zeCl* , (17) where the argument of the exponential is the projection of the complex wavenumber along the propagation direction. Furthermore, if the ratio R is defined as ,co (18) it follows that (19) (20) where || || is the norm operator in the complex domain. Since the ratio R can be measured experimentally, the guided wave attenuation can be determined through a linear interpolation of the experimental, logarithmic distribution of \\R\\ versus the axial position. The slope of the interpolation line gives the guided wave attenuation. The phase velocity is worked out by employing a cosine interpolation of the measured real part of the ratio /2/||/?||. The argument of the cosine function, co / Cph, is obtained by minimizing the square root of the error between the experimental distribution and the cosine function. BITUMEN DISPERSION CURVES Here the general procedure previously described is applied to the characterization of the bitumen TML 24515 45/60 acoustic properties. For this bitumen type the measured density was 0.97 g/cm3. Fig. 3a shows the measured guided wave attenuation as a function of frequency. The curve is obtained as a superposition of measurements performed at different center frequencies and successively postprocessed according to the method described in the previous section. Fig. 3b shows the experimental phase velocity for both the empty and the filled tube. As an example, let us consider the frequency where the first attenuation peak occurs (i.e. 40kHz, Fig. 3a). At this frequency the guided wave attenuation is 127dB/m while the phase velocity is 2.093 m/ms (Fig. 3b). Fig. 4 shows the overlapping 1240 40 60 40 80 Frequency (kHz) 60 80 100 Frequency (kHz) FIGURE 3. Experimental dispersion curves for a 6.8mm inner radius, 0.7mm wall thickness copper tube filled with bitumen: (a) guided wave attenuation; (b) phase velocity. of the guided wave attenuation and phase velocity contour plots at 40kHz. The intersection of the curve at constant attenuation (£ = 127dB/m) and the curve at constant phase velocity (Cph = 2093m/s) provides the values of the shear velocity, 0.43m/ms, and the bulk attenuation, 1.35np/wl, of bitumen at 40kHz. It is interesting to note that the two curves intersect each other almost perpendicularly which implies that the method is numerically stable. The bitumen bulk shear velocity versus frequency is shown in Fig. 5 (a), and the bulk shear attenuation against frequency is shown in Fig. 5 (b). The curves have been derived by applying the former procedure to several frequencies (black squares). The trend lines (solid lines) have been obtained by best fitting second order polynomials. I«« 2.00 1.75 1.50 1.25 I 1.00 § 1 (a) 10 Frequency (kHz) * 0.75 0.50 0.3 0.35 0.4 0.45 0.5 0.6 0.55 (b) Bulk shear velocity (m/ms) OQ FIGURE 4. Guided wave attenuation contour plot (solid lines dB/m) and phase velocity contour plot (dashed lines m/s) at 40kHz for a 6.8mm inner radius, 0.7mm wall thickness copper tube filled with bitumen (p = 0.97 g/cm3). 10 Frequency (kHz) 80 FIGURE 5. Dispersion curves for bitumen TML 24515 45/60: (a) bulk shear velocity against frequency; (b) bulk shear attenuation against frequency. 1241 CONCLUSIONS A novel technique for the characterization of highly attenuative viscoelastic materials has been presented. It has been shown that by measuring the dispersion curves of a tube filled with the unknown material the shear acoustic properties can be obtained. The method is based on the hypothesis of linear viscoelasticity and no assumption are made about the frequency dependence of the acoustic properties as a monochromatic approach is followed. The technique is very attractive since many of the limitations common to traditional method including beam spreading, sample manufacturing, transducer coupling, etc. are overcome. On the other hand, the need for the material to be molded into the tube represents a limitation in the case of solid materials, since melting the material would dramatically change the properties. By contrast, the method is particularly suitable for materials that will flow as the tube can then easily be filled. REFERENCES 1. 2. 3. 4. Alleyne, D. N., Pavlakovic, B., Lowe, M. J. S. and Cawley, P., Insight 43, 93-96 (2001). Mak. D. K., British Journal ofNDT 35, 443-449 (1993). Castaings, M., Hosten, B. and Kundu, T., NDT and E International 33, 377-392 (2000). Challis, R. E., Wilkinson, G. P. and Freemantle, R. J., Measurement Science Technology 9, 692-700 (1998). 5. Pialucha, T., Guyott, C. C. H. and Cawley, P., Ultrasonics 27, 270-279 (1989). 6. Sachse, W., Pao, Y. H., Journal of applied Physics 64, 1645-1651 (1987). 7. Vogt, T., Lowe, M. J. S., and Cawley, P., "Ultrasonic Waveguide Techniques for the Measurement of Materials Properties," in Review of Progress in QNDE, Vol. 21, eds. D. O. Thompson and D. E. Chimenti, American Insitute of Physics, New York, 2002, pp. 1742-1749. 8. Lowe, M. J. S., IEEE Trans. Ulrason. Ferroelectr. Freq. Control 42, 525-542 (1995). 9. Pavlakovic, B. N., Lowe, M. J. S., Alleyne, D. N. and Cawley, P., "Disperse: A General Purpose Program for creating dispersion curves," in Review of Progress in QNDE, Vol. 16, eds. D. O. Thompson and D. E. Chimenti, Plenum, New York, (1997), pp. 185-192. 10. Evans, M. J., Webster, J. and Cawley, P., Ultrasonic 37, 589-594 (2000). 1242
© Copyright 2025 Paperzz