RADAR DETECTION OF REBARS INCLUDING USE OF NEURAL NETWORKS AND HORN ANTENNAS J. H. Bungey1, S. G. Millard1, T. C. K. Molyneaux1 and Y. Huang2 Department of Civil Engineering, The University of Liverpool, Liverpool, UK L69 3GQ 2 Depa Department of Electrical Engineering & Electronics, The University of Liverpool, Liverpool, UK L69 3GJ ABSTRACT. Work to establish the dielectric properties of concrete at radar frequencies is described. This is aimed at improving capabilities to identify and accurately locate embedded reinforcing bars. The work is supported by studies of the characteristics of commonly used antennas and the use of Artificial Neural Networks to assist interpretation. Current activity includes development of a wideband horn antenna system to characterise insitu properties including the effects of moisture gradients. INTRODUCTION Subsurface radar has been widely used by testing companies within the civil engineering industry to investigate construction details and structural integrity of reinforced concrete. It is becoming increasingly popular as a method that is totally non-invasive and non-destructive and can often provide information at depths beyond the range of other techniques. On-going research at Liverpool University commenced some thirteen years ago to investigate the capabilities and limitations of commercially available Ground Penetrating Radar (GPR) systems in a variety of structural situations. One of the most popular applications is the location of steel reinforcing bars and metallic post-tensioning ducts, where the method offers advantages of speed and depth penetration compared with conventional "covermeters". Work has included measurements of dielectric properties of different concretes from laboratory transmission line specimens, and study of antenna characteristics. An emulsion simulation tank has been used to examine the response of buried features including voids and reinforcing bars, and automatic analysis of scans using neural networks has been assessed. Current work is seeking to resolve a major difficulty in extracting useful quantitative rather than comparative data from insitu test results. This centres around the need for accurate estimation of speed of propagation of the radar signal through concrete, which is likely to contain moisture gradients, to permit reliable depth predictions. CP657, Review of Quantitative Nondestructive Evaluation Vol. 22, ed. by D. O. Thompson and D. E. Chimenti © 2003 American Institute of Physics 0-7354-0117-9/03/S20.00 1148 SIMULATION TANK AND TRANSMISSION LINE Initial work relating to this was based on comparative study of results from concrete specimens together with the development and use of an oil-water emulsion simulation tank [1]. A large diameter co-axial transmission line [2] enabled specially cast laboratory specimens of a wide range of concrete types to be tested at varying ages under a range of moisture conditions and temperature. This yielded values of relative permittivity and electrical conductivity over a range of practical frequencies. Relative permittivity was shown to vary between about 4 and 12 depending on moisture condition, which was clearly the dominant factor. Electrical conductivity, and hence attenuation, is also significantly affected by moisture. These results allowed emulsions of rape-seed oil and water to be produced with addition of an organic salt to represent particular practical situations ranging from very dry to very moist concrete. A 1.25 x 1.1 x 0.45m all-timber tank was used to minimise signal interference, with reinforcing bars located on timber supports within the emulsion. A radar antenna was mechanically scanned across the emulsion surface to enable a wide range of configurations of bar size, spacing and depths to be rapidly assessed, without the need for casting and curing of large numbers of concrete specimens. Some typical responses are shown in Figure 1. It was recognised that responses were likely to be cleaner than those to be expected from concretes with large aggregate particles, nevertheless results provided a useful indication of capabilities and limitations [3]. In particular it was confirmed that ability to locate a bar was a function of size, spacing and depth together with antenna orientation. Concrete properties had only a minor influence on resolution capability and masking effects. For a commonly used IGHz bow-tie antenna, for example, there was significant response signal overlap from bars at less than about 100mm spacing whilst for 12mm bars or larger features below the steel were masked out. For a lower frequency antenna, these effects become important at even greater bar spacing. Bar depth estimation relies heavy upon a reliable estimate of the dielectric properties of the concrete, whilst bar sizing is only possible in general comparative terms at a given depth without the use of specialised measurement techniques. Results of this work have been incorporated in American Concrete Institute recommendations [4] and a Concrete Society Technical Report in the UK [5]. (a) widely spaced, large cover (b) small cover FIGURE 1. Radar images from 2 subsurface steel bars in emulsion. 1149 NEURAL NETWORKS Given the skilled and subjective nature of interpretation of GPR results, the use of a neural network approach to automate and facilitate post-processing has been explored. A comprehensive data set of radar scans was established covering the normal range of reinforcing bar diameters (ie 6mm to 32mm) and bar covers between 20mm and 200mm in 5mm increments using the emulsion simulation tank. From the typical B-scan shown in Figure l(a) relating to two 12mm bars with a cover thickness of 140mm a number of features can be seen. At the top of the image is the cross-talk signal and surface reflection that remain constant. In the centre can be seen two hyperbolic patterns resulting from the divergent radar signal being reflected back from the two bars. Beneath these is 'clutter' that cannot easily be associated with any particular feature. Before trying to apply any type of neural network categorisation it is advisable to clarify and simplify the image. Ideally a background image with no sub-surface features should be subtracted, but if this is not possible then one obtained by smoothing the entire scan can be used as shown in Figure 2(a). Following this enhancement, the image was simplified to a series of lines tracing out the signals of strongest magnitude as in Figure 2(b) using an edge detection routine. It was decided that the most convenient way of automatically identifying the presence of reinforcing bars was to find sections of line containing the basic hyperbola shape. Each peak trace line was split into a series of overlapping sub-sections where each sub-section characterised that portion of line as in Figure 3. (a) Background subtraction (b) Reduction to line trace FIGURE 2. Image clarification and simplification. 1. Flat 2. Up 3. Don 4. Peak 5. Wiggle (a) Trace line subsections FIGURE 3. Identification of hyperbolas. (b) Categorisation of lines 1150 A neural network that would take one of these subsections as input and transform it into a set of numbers that would correspond to one of the above classifications was required. A number of neural network paradigms are available for the analysis of data. In this case the multi-layer perceptron (MLP) approach was considered to be appropriate due to the nature of the GPR images that could be preprocessed prior to the analysis by the MLP network. A network with a single hidden layer containing 12 nodes was found to be suitable [6]. This automatic hyperbola identification system resulted in lists of classifications of sub-sections of the trace with their accompanying centre point coordinates. A program which searched the lists for peaks was thus developed. The result of hyperbola identification was therefore a set of hyperbola co-ordinates, where each hyperbola point had as additional attributes its peak trace line and a quality number defining the severity of the constraints used when finding it. The identification of hyperbolic trace lines using the neural network methodology enabled the location of the lateral position of reinforcing bars to be automatically determined. The remaining problem then was to quantify the cover of the reinforcing bar, i.e. the distance between the uppermost surface of the bar and the surface of the concrete. Extensive analysis of emulsion tank data revealed an empirical linear relationship between the difference between the start time and the hyperbola peak time and the cover to the bar. In Figure 3(b) the vertical location of the reinforcing bars has been determined in this way. Once a neural network system for the automatic identification, and lateral location and vertical cover, of a reinforcing bar had been developed using the analogue emulsion tank to model concrete, the system was tested on reinforcing bars in real concrete slabs. Of a total of 26 bars investigated, 8 were not detected at all, as the cover was deeper than 200mm and the signal returning to the surface was sometimes too attenuated and indistinct to enable a proper analysis. Two other bars at 25mm & 50mm cover were not found, as the hyperbolic reflection signal was not clear enough for the neural network procedure to detect. The results for the remaining bars are shown in Figure 4 and are very encouraging. In all cases the bars were detected with a very high level of reliability. The covers evaluated can be seen to be very close to the actual covers. Bar size estimation was more problematical but general indications were possible. Q) 8 100 200 Actual cover (mm) FIGURE 4. Bar depth predictions. 1151 300 ANTENNA CHARACTERISTICS Improvement of the accuracy of depth estimation relies upon a knowledge of the insitu dielectric properties of the concrete, which vary according to concrete type, moisture condition and frequency of radar signal. Investigations of characteristics of commonly-used antennas were thus undertaken to seek to improve interpretation. Findings included confirmation of the suitability of a monostatic approach to characteristic measurement, as well as assessment of antenna radiation patterns and frequency characteristics in air, concrete and water and are described elsewhere [7]. The extent of changes to effective signal centre frequency is particularly relevant since this value reduces significantly when antennas are coupled to a concrete surface rather than in air. This will in turn affect the effective values of dielectric properties to be used in calculations if these are based on the transmission line tests at specific frequencies. Values for two particular antennas are given in Table 1, and could lead to errors of up to 7% for depth estimations in wet concrete. WIDEBAND HORN ANTENNA SYSTEM To overcome the uncertainties of depth estimation insitu and bearing in mind the likely internal moisture gradients, the approach of measuring the dielectric properties insitu thus seems to be the only realistic way forward. A pilot study using an open-ended co-axial transmission line [8] was successful at high frequencies (IGHz to 6GHz) but could only penetrate a few millimetres in concrete. This has led to current efforts to measure insitu properties directly with a wideband horn antenna using a signal inversion process, together with portable batterypowered instrumentation to replace the conventional laboratory-based network analyser. A high fidelity transverse electromagnetic (TEM) horn antenna was developed to give a number of required characteristics: • • • Wide bandwidth Near linear phase characteristics Constant polarisation Near constant gain TABLE 1. Antenna centre frequencies. Antenna Centre Frequency Test Medium 900 MHz Nominal 1 GHz Nominal Air 802 MHz 870 MHz Concrete 500 MHz 666 MHz 1152 These features were needed in order to minimise the ‘ringing’ effects in the time domain and to allow the use of time gating techniques to process the measurement data. These features neededtwo in order to minimise 'ringing' effects in the time The prototype antenna were comprises divergent 1mm the metal plates, connected to a domain and to allow the use of time gating techniques to process the measurement data. network analyser via an N-type coaxial adaptor (Figure 5) and a robust case will be The prototype antenna use comprises two divergent 1mm metal plates, connected to a incorporated for practical in the field. network analyser via an N-type coaxial adaptor (Figure 5) and a robust case will be incorporated for practical use in the field. Measurements of the Voltage Standing Wave Ratio (VSWR) for the prototype antenna, carried out using both the laboratory and the portable network analysers, were Measurements of the Voltage Standing Wave Ratio (VSWR) for the prototype promising. Following theseboth preliminary measurements, tests were set up to determine antenna, carried out using the laboratory and the portable network analysers, were thepromising. radiation pattern for the antenna over the entire 500MHz-3.0GHz frequency range. Following these preliminary measurements, tests were set up to determine The antenna wasforlocated on theover rooftheofentire a building to maximise the freerange. space thehorn radiation pattern the antenna 500MHz-3.0GHz frequency conditions. A second horn antenna, built as part of an earlier part of the project was The horn antenna was located on the roof of a building to maximise the free space used to receive the transmitted signals. Typical results of the radiation pattern in the Hconditions. A second horn antenna, built as part of an earlier part of the project was plane are seen in Figure 6. This shows a highly directional radar signal and was used to receive the transmitted signals. Typical results of the radiation pattern in the Hconsidered thisshows frequency. Fuller details the and antenna plane are quite seen inacceptable Figure 6. atThis a highly directional radar ofsignal was development its properties patterns canFuller be found elsewhere considered and quite acceptableand at radiation this frequency. details of the[9].antenna development and its properties and radiation patterns can be found elsewhere [9], Measurements are taken in the frequency domain. In order to evaluate the electrical Measurements properties of the reconstruct areconcrete, taken in the the inversion frequencyprocedure domain. isInrequired order totoevaluate the theelectrical multi layer permittivity that the produced these results. is required to reconstruct properties of theprofile concrete, inversion procedure The layer complete inverse profile modelling three distinct sections:the multi permittivity that process producedcomprises these results. The complete inverse modelling process comprises three distinct sections:i. Forward model Forward model ii. i. Mean square error function (MSE) and Mean optimisation square error function (MSE) and iii.ii. Global or minimisation algorithm iii. Global optimisation or minimisation algorithm and is described more fully by the authors elsewhere [10]. To validate the procedure, and is described by on theaauthors [10]. validateplastic the procedure, measurements weremore firstfully made single elsewhere 40mm layer of To “PE500” with the measurements firstfrom madetheon surface. a single 40mm layer of plastic with the antenna located were 500mm The results of "PE500" these measurements are antenna with located 500mm from theinsurface. The show results of agreement. these measurements are compared the modelled values Figure 7 and good compared with the modelled values in Figure 7 and show good agreement. These measurements yielded a predicted relative permittivity of 2.23 compared with a Theseactual measurements relative of 2.23 compared withthea known value of yielded 2.3, anda predicted a very low valuepermittivity of conductivity compared with known actual value of 2.3, and a very low value of conductivity compared with the value of zero assumed. The thickness estimate from this test was 43mm. value of zero assumed. The thickness estimate from this test was 43mm. FIGURE 5. 5. Prototype horn antenna. FIGURE Prototype horn antenna. 1153 90o 1 o 900.8 1 0.6 0.8 0.4 0.6 0.2 0.4 180o 0.2 o 180 180' 0o 0o 270o FIGURE 6. H-plane radiation pattern at 1.0GHz. 270° 270 o FIGURE6.6. H-plane H-plane radiation radiation pattern pattern at at 1.0GHz. l.OGHz. FIGURE Similar measurements have subsequently been carried out on two and three layer systems incorporating ‘Tufnol’ with a higher permittivity and almost zero Similar measurements measurements have have subsequently subsequently been Similar been carried carried out out on ontwo twoand andthree three conductivity, yielding results shown in Figure 8. layer systems incorporating TufnoP with a higher permittivity and almost layer systems incorporating ‘Tufnol’ with a higher permittivity and almost zero zero conductivity, yielding yielding results results shown shown in Figure 8. conductivity, in Figure 8. The programme continues to determine the frequency range that yields the best correlation theoretical data. This will be the followed by validation the the inverse Thewith programme continues to determine frequency range that of yields best The programme continues to determine the frequencyand range that yieldsprofile, the best modelling system for a model of linearly varying permittivity conductivity correlation with theoretical data. This will be followed by validation of the inverse correlation with theoretical data.concrete, This will be followed validation of the inverse together withsystem application to insitu which ispermittivity the mainbyfocus of the research. modelling for a model of linearly varying and conductivity profile, modelling system for a model of linearly varying permittivity and conductivity profile, together with application to insitu concrete, which is the main focus of the research. CONCLUSIONS together with application to insitu concrete, which is the main focus of the research. CONCLUSIONS CONCLUSIONS Results of the work described have identified capabilities and limitations of subsurface radar to of locate steeldescribed bars in reinforced concrete. A knowledge of dielectric Results the work have identified capabilities and limitations of subofconcrete the work identified capabilities andvalues limitations of subproperties of theto is described crucial forhave reliable depth estimation and been surfaceResults radar locate steel bars in reinforced concrete. A knowledge ofhave dielectric surface radar toa wide locate steel bars inforreinforced concrete. A knowledge dielectric established for range of conditions. Antenna performance on properties of the concrete is crucial reliable depth estimation andcharacteristics valuesofhave been properties offor the is crucial for depth estimation values have been established aconcrete wide of conditions. Antenna performance characteristics on concrete have also been range established andreliable the potential for use of and neural networks to established for also a wide ofdemonstrated. conditions. Antenna performance characteristics concrete have been established and the potential use to of neural networks toon assist interpretation hasrange been Current for work measure dielectric assist interpretation has established been for demonstrated. Current work toof measure dielectric concrete have and the potential usevariations neuralusing networks properties in thealso fieldbeen accounting internal moisture andfor other a hornto properties in the field accounting forbut internal moisture and other variations usingdielectric a horn assist interpretation has been demonstrated. Current work to measure antenna is yielding promising results requires considerable further development and antenna isinyielding promising results but requires considerable further development properties the field accounting for internal moisture and other variations using a and horn refinement. refinement. antenna is yielding promising results but requires considerable further development and 0 refinement. S11 (dB) S11 (dB) -100 -10 -20 -20 -30 -30 -40 1 Layer Measured 1 Layer Measured 1 Layer Model Theoretical 1 Layer Layer Model Theoretical Measured -50 -40 0 9 1 Model Theoretical 2 1 Layer 10 Freq F r e q ((Hz) Hz) xx 10 -50 for single 40mm “PE500” layer. FIGURE 7. 7.Inversion results FIGURE Inversion results for single 40mm 1 "PE500" layer. 2 0 Freq (Hz) FIGURE 7. Inversion results for single 40mm “PE500” layer. 1154 3 9 x 10 3 0 —— S11 (dB) *»» « 3 L a ye r M e a s u re d Measured 33 LLayer a ye r M o d e l T h e o re tic a l 3 Layer Model Theoretical -1 0 \ / -2 0 -20 1 1 F re q (H z) Freq ( H z ) 2 9 x 10 3 x10 FIGURE FIGURE8.8. Inversion Inversionresults resultsfor for33layer layer“PE500”/Tufnol/”PE500” "PE500"/Tufnol/"PE500" system. system. ACKNOWLEDGEMENTS ACKNOWLEDGEMENTS The by the the The work work described described has has been been funded funded both both by by the the European European Union Union and and by Engineering and Physical Science Research Council, with current work supported by Engineering and Physical Science Research Council, with current work supported by Grant Ref. GR/N 34130/01. Contributions by Dr M Shaw, Dr A Shaari , Dr M Grant Ref. GR/N 34130/01. Contributions by Dr M Shaw, Dr A Shaari , Dr M Nakhkash, and Mr J Davis are also gratefully acknowledged. Nakhkash, and Mr J Davis are also gratefully acknowledged. 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