B DOCUMENTATION AND USER INSTRUCTIONS OF PROGRAM `SANOPT-S' Appendix B contains the documentation for the program SANOPT-S developed in Chapters 4-6. It gives some information about the general features of the programs. It also presents detailed input instructions and the specimen input data les. B-1 B-2 B. Documentation and user instructions of program SANOPT-S B. Documentation and User Instructions of Program SANOPT-S B.1 Program Documentation B.1.1 Overview of the Program Program SANOPT-S deals with the linear elastic stress analysis and optimization of shells of revolution and also prismatic shells of rectangular and curved planform which are supported on diaphragms at two opposite edges with the other two edges arbitrarily restrained. The analysis is carried out using MR FEs and FSs. It contains: (a) a shape modelling tool using cubic splines and an automatic mesh generation program, (b) FE and FS analysis capability for shells of revolution and prismatic folded plates and shells respectively, and (c) an optimization algorithm SQP. B.1.2 Block Structure and Main Routines A modular approach is adopted, in that separate subroutines are employed to perform the various operation required in an analysis and optimization. Each module in turn is composed of one or more subroutines relevant only to its own needs and, in some cases, of subroutines which are common to several modules. Control of the modules is held by the main or master segment. The main segment of the program structure for SANOPT-S is given in Figure B.1. Only the important subroutines are shown. The modules are described in relation to their general functions as follows: FIMA DATPRE PRE SANOPT-S SENSIT FEMFS OPTIMA FIMA Fig. B.1. Main block diagram of program SANOPT-S. B.1 Program documentation B-3 1. FIMA handles the le management. This subroutine open and close the necessary data les. 2. DATPRE handles input data dening the geometry, boundary conditions and material properties. If the optimization option is switch on, it reads optimization parameters such as design variables, bounds of design variables and constraints. 3. PRE is the shape denition and mesh generation routine and generates meshes of varying sizes, types and element thickness. 4. SENSIT updates the values of the `shape' and `thickness' design variables after every perturbation and evaluates the new values of the nodal point coordinate and thickness using classical cubic spline interpolation. 5. FEMFS carries out the FE or FS linear elastic analysis for the structure on which the elements or strips are generated. It also calculates the derivatives of the displacement, stresses, weight and strain energy for a specied number of design variables. 6. OPTIMA updates the FE/FS results to identify the objective function and constraints values and transfers them to the optimizer. Next the function of the various routines in the shape denition and mesh generation routine PRE, shape denition routine for perturb geometry SENSIT, analysis routine FEMFS and optimization routine OPTIMA will be described. Subroutine PRE is a pre-processor routine in which the geometry of the structure is dened and mesh generation is carried out. It is an implementation of the procedures described in Chapter 2. Figure B.2 shows the block diagram of subroutine PRE. In the following section brief descriptions of the functions of various routines called by subroutine PRE are presented. PARAM GENODE CORRIT FIXIT PRE LOADIT INTPAR BANDWM CONVER Fig. B.2. Block diagram of subroutine PRE. B-4 B. Documentation and user instructions of program SANOPT-S 1. PARAM calculates the control points for all cubic B-spline segments. The result is stored in an array for later use in mesh generation. 2. GENODE generates nodes on a dened geometry. 3. CORRIT is called when there is a need to carry out geometric corrections in convergence studies. 4. FIXIT automatically assigns the xity data for the new generated nodes. 5. LOADIT automatically updates the loading data for the new generated nodes. 6. INTPAR interpolates the values of the thickness using classical cubic spline interpolation. 7. BANDWM carries out the bandwidth minimization prior to the use of the Gaussian elimination solver. 8. CONVER rearrange the coordinate, element connectivity, and xity data for the analysis routine FEMFS. Subroutine SENSIT is a implementation of the shape denition and mesh generation for sensitivity analysis and structural optimization described in Section 2.6. SENSIT calculates the new position of the coordinates (or thicknesses) of the design variables and update the nodal coordinates (or thicknesses) after every perturbation which is required for sensitivity analysis. The block diagram of subroutine SENSIT is shown in Figure B.3. DISTRB GETCNT SENSIT DISTHK INTPAR Fig. B.3. Block diagram of subroutine SENSIT. 1. DISTRB updates the new coordinates of the `shape' design variables after each perturbation. 2. GETCNT calculates the new control points of the cubic spline for the perturbed geometry. 3. DISTHK updates the new coordinates of the `thickness' design variables after each perturbation. 4. INTPAR interpolates the new values of the nodal coordinates or thickness using classical cubic spline interpolation. B.1 Program documentation B-5 Subroutine FEMFS is an implementation of the formulation described in Chapters 4 and 5 for structural analysis and Chapter 6 for sensitivity analysis. The block diagram of subroutine FEMFS is shown in Figure B.4. In the following section brief descriptions of the subroutines called by FEMFS are presented. OUTFSI POINT JUNCTN ANGLES STIFFS LOADS ASSEMB GREDUC BAKSUB FEMFS STRESS RESSOR ADDSOR ENORM EXTPOL STRCOM AVERAG SCOMMN DCOMMN CRPLOT Fig. B.4. Block diagram of subroutine FEMFS. 1. OUTFSI is an output subroutine and prints the data generated from the routine PRE. 2. POINT sets up consistent nodal force vector for point loads. 3. JUNCTN sets up direction cosines for the ends of each element. B-6 B. Documentation and user instructions of program SANOPT-S 4. ANGLES nds the value of subtention angle at each node of each element. 5. STIFFS sets up the stiness matrix for MR prismatic shell strips of rectangular or curved planform or shell of revolution elements. 6. LOADS organises the calculation of nodal forces due to the various forms of loading for plate and shell applications. These include pressure, gravity and concentrated loadings. 7. ASSEMB assembles the element (or strip) stiness and applied loads to form the global stiness matrix and force vector. 8. GREDUC undertakes the equation elimination process for equation solution by Gaussian reduction. 9. BAKSUB performs the back substitution process required after equation elimination by Gaussian reduction. This results in sequential solution for all the displacements and reactions at nodal points. 10. STRESS evaluates the element stress resultants at the gauss points for MR nite elements/strips. 11. RESSOR prints out the results for each harmonic. 12. ADDSOR sums displacements, reactions and stress resultants for all harmonics 13. ENORM evaluates the strain energy for the shell structure. 14. EXTPOL extrapolates stresses from the gauss points to the nodal points for linear,quadratic and cubic elements 15. STRCOM calculates the top and bottom ber stress components. 16. AVERAG averages the stress resultants at the nodal points. 17. SCOMMN identies constraint points where stresses are sampled. It evaluates the constraints and their derivatives at those points and selects the maximum equivalent stress and its derivative. 18. DCOMMN identies constraint points where displacement are sampled. It evaluates the constraints and their derivatives at those points and selects the maximum displacement and its derivative. 19. CRPLOT create plotting les(which include displacements stress resultants) and for post processor SANOPT-P Subroutine OPTIMA is the actual interface for the communication between the analysis program and the mathematical programs. It controls the optimization by calling dierent optimizer interface routines. The block diagram of subroutine OPTIMA is shown in Figure B.5. 1. SQPSET is carry out sequential quadratic programming based on the algorithm developed by Powell [1]. B.1 Program documentation B-7 SQPSET SQPSTP PAROPT MMASUB OPTIMA FIMA DOTSET DOT SQPSET SQPSTP Fig. B.5. Block diagram of subroutine OPTIMA. 2. SQPSTP terminate the SQP optimization program. Extracts a message from the SQPSET writes it into the screen and output le. 3. PAROPT extracts the objective and constraints functions values and their respective derivatives from the information computed in the previous routines. 4. MMASUB is a interface routine for MMA algorithm by Svanberg [2]. 5. FIMA handles the le management. This subroutine open and close the necessary data les. 6. DOTSET sets up some optimization parameters and initialise the optimizer for DOT. 7. DOT is a interface routine for DOT optimization package by Vanderplaats [3]. The interface routines for these three optimizers are implemented so far. However, the program structure allows for simple integration of more algorithms. Only SQP algorithm is given in the current version of the program. DOT and MMA optimization packages are a commercial package and is not included in the program. B.1.3 File Structures Program SANOPT-S uses the following les for input and output: unit 8 contains the results of the analysis, that is displacements, reactions, stresses etc. B-8 B. Documentation and user instructions of program SANOPT-S unit 10 reads the control parameters, material properties, boundary condition, geometry data and linking conditions. unit 12 is used to read the optimization data concerning design variables and constraints. unit 13 is used in cases where geometric correction is required and contains the coordinates of the key points. unit 14 contains the displacement values for each harmonic. unit 15 contains the reactions values for each harmonic. unit 16 contains stress resultant values for each harmonic. B.1.4 Main Dimensions and Limitations of the Program The program at present can handle 250 elements/strips, 500 points, 4 material types, 20 geometry segments, 75 geometry key points, 20 design variables and 30 constraints. B.2 Input Instructions B.2.1 Main Structure of Input Data In the following section user instructions for preparing the input data are presented. Program SANOPT-S requires two basic data sets: Data set 1 is read from unit 10 and contains information about the number of design variables, the parameters for shape denition, the geometry data, linking data, xity conditions, material data and loading conditions. Data set 2 is read from unit 12 and contains the optimization data including; the number of design variables, the constraints, upper and lower bounds of the constraints, upper and lower bounds on the design variables and the initial value of the design variables. A le lename.cor is used in cases where geometric correction is required and contains the coordinates of the key points. B.2 Input instructions Data set 1.1: Title of problem | One record (a80) cols. variable name 1-80 title description Title of the problem to be solved Data set 1.2: Type of problem | One record (16i5) cols. variable name 1-5 ndvab description Number of design variables = 0, analysis > 0, optimization Data set 1.3: Title of output | One record (a80) cols. variable name 1-80 title description Title of the program output Data set 1.4: Output parameters | One record (16i5) cols. variable name description koutp(i) Control array for output information, = 0, do not write = 1, write into output le 1-5 koutp(1) Analysis input data 6-10 koutp(2) Displacements at each harmonic 11-15 koutp(3) Displacements and gauss point stresses 16-20 koutp(4) Nodal point stress 21-25 koutp(5) Smoothed stresses 26-30 koutp(6) Perturb analysis data 31-35 koutp(7) Strain energies 36-40 koutp(8) Undened 41-45 koutp(9) Undened 46-50 koutp(10) Optimization output B-9 B-10 B. Documentation and user instructions of program SANOPT-S Data set 1.5: Variable title data | One record (a80) cols. variable name 1-80 text description Title of the variables Data set 1.6: Parameters for analysis | One record (16i5) cols. variable name description 1-5 ntype Type of analysis = 1, prismatic shell with rectangular planform = 2, prismatic shell with curved planform = 3, shell of revolution 6-10 nnode Number of nodes in each element or strip 11-15 ngaus Number of Gauss point (see user hints) 16-20 nmats Number of material sets 21-25 nnbog Number of boundary conditions 26-30 nnlog Number of load points at which concentrated load is applied 31-35 ngrav Gravity loading control parameter = 0, no gravity load to be considered = 1, gravity loading to be considered 36-40 nharm Number of harmonics Data set 1.7: Geometry control title data | One record (a80) cols. variable name 1-80 text description Title of the geometry control data B.2 Input instructions B-11 Data set 1.8: Parameters for geometry | One record (16i5) cols. variable name description 1-5 nsegg Number of segments in the structure 6-10 npoig Number of key points in the structure 11-15 npolr Number of key points expressed in polar coordinates 16-20 ntang Spline end condition 16-20 nsyme Symmetry parameter = 1, for shell of revolution = 2, prismatic plate and shell 21-25 ncorr Geometry correction switch = 0, no correction required = 1, correction required 31-35 npara Number of parameters to be interpolated (=2) Data set 1.9: Parameters for analysis | One record (8f10.5) cols. variable name description 1-10 tleng Span of the structure (see user hints) = in length units for rectangular planforms = in radians for curved planforms 11-20 coeff Elastic foundation constant 11-20 angle The y or the coordinate of the point at which the load act Data set 1.10: Mesh parameters title data | One record (a80) cols. variable name 1-80 text description Title of the data to be read B-12 B. Documentation and user instructions of program SANOPT-S Data set 1.11: Mesh parameters data Two records for each segment. Total of nsegg records First record (16i5) : cols. variable name 1-5 jsegb 6-10 nnseb(jsegb) description Segment number Number of points in each segment Second record (i5, 6f15.8) : 1-5 lnogb Point number in each segment 6-20 coobt h-coordinate of the segment 21-35 delta Mesh density Data set 1.12: Geometry denition title | One record (a80) cols. variable name 1-80 text description Title of geometry denition Data set 1.13: Geometry denition One record for each key point. Total of npoig records (i5, 2f15.9, 4i5) cols. variable name description 1-5 jpoin 6-20 coorg(jpoin,1) x1 -coordinate of key point 21-35 coorg(jpoin,2) x2 -coordinate of key point 36-40 lsvab(jpoin,1) Design variable number of x1 -coordinate 41-45 lsvab(jpoin,2) Design variable number of x2 -coordinate Key point number Data set 1.14: Coordinates of origin (polar coord.) points Omit this record, if npolr = 0; one record for each point expressed in polar coordinates. Total of npolr records (i5, 2f15.9, 4i5) cols. 1-5 variable name description npoln(ipolr ) = i Key point number 6-20 cpolr(i,1) Value of x1 -coordinate of origin 21-35 cpolr(i,2) Value of x2 -coordinate of origin B.2 Input instructions B-13 Data set 1.15: Shape design variable linking parameters Omit this record, if nlink = 0 ; one record for each linking (16i5) cols. variable name description 1-5 jlink 6-10 linkp(jlink,1) Identication of segment rst key point 11-15 linkp(jlink,2) Identication of segment last key point 16-20 linkp(jlink,3) Key points common direction, x1 or x2 21-25 linkp(jlink,4) Design variable number Linking number Data set 1.16: Segment data Three sets of records for each segment. Total of nsegg records. First record set (16i5) : cols. variable name description 1-5 jsegg 6-10 nnseg(jsegg) Number of key points in each segment 11-15 maseg(jsegg) Material set number of each segment Segment number Second record set (2i5, 4f15.9): (repeated) for each key point of segment cols. variable name 1-5 lnodg 6-10 ltvab(jsegg,innse) description Key point number Design variable number of key points innse (see user hints) 11-25 paras(isegg,innse,1) Thickness value at key point innse 26-40 paras(isegg,innse,2) Pressure value at key point innse Third record set (16i5) : cols. variable name description 1-5 icotg(1) Tangent indicator for cubic spline at start of segment 6-10 icotg(2) Tangent indicator for cubic spline at end of segment = 0, natural spline condition, = 1, horizontal tangent specied, = 2, vertical tangent specied, = 3, inclined tangent specied B-14 B. Documentation and user instructions of program SANOPT-S Data set 1.17: Fixity condition title | One record (a80) cols. variable name 1-80 text description Fixity condition title Data set 1.18: Fixity condition data One record for each restrained point. Total of nnbog records (7i5,6f10.4) cols. variable name description 1-5 nboug(iboun) Key point number at which boundary condition is specied 6-10 ifixg(1) Constraint on u-displacement, =0, no constraint =1, constraint 11-15 ifixg(2) Constraint on v -displacement 16-20 ifixg(3) Constraint on w-displacement 21-25 ifixg(4) Constraint on -rotation 26-30 ifixg(5) Constraint on -rotation 31-35 ifixg(6) Constraint on z -rotation 36-45 prfig(1) Value of u-displacement 46-55 prfig(2) Value of v -displacement 56-65 prfig(3) Value of w-displacement 66-75 prfig(4) Value of -rotation 76-85 prfig(5) Value of -rotation 86-95 prfig(6) Value of z -rotation Data set 1.19: Loading title | One record (a80) cols. variable name 1-80 text description Load title B.2 Input instructions B-15 Data set 1.20: Loading data One record for each point load. Total of nnlog records (i5,6e15.8) cols. variable name description 1-5 nloag(iload) 6-20 rloag(1) Value of point load in x-direction 21-35 rloag(2) Value of point load in y -direction 36-50 rloag(3) Value of point load in x-direction 51-65 rloag(4) Value of moment in -direction 66-80 rloag(5) Value of moment in -direction 81-95 rloag(6) Value of moment in z -direction Key point number at which load is applied Data set 1.21: Output section title | One record (a80) cols. variable name 1-80 text description Title of output section Data set 1.22: Output section data | One record (i5, 6f15.8) cols. variable name 1-5 nsect 6-20 ysect(1) Location of the 1st section along the span 21-35 ysect(2) . 46-55 ysect(nsect) Location of the 2nd section .. along the span .. .. Location of the nsectth section along the span .. .. . description Number of output sections Data set 1.23: Material properties title | One record (a80) cols. variable name 1-80 text description Title of the material type Data set 1.24: Material properties data One record for each dierent material. Total of nmats records (i5, 6e15.8) cols. variable name 1-5 jmats description Material set number 6-20 props(jmats, 1) Elastic modulus E 21-35 props(jmats, 2) Poisson's ratio 36-50 props(jmats, 3) Material density B-16 B. Documentation and user instructions of program SANOPT-S Data set 2.1: Title of problem | One record (a80) cols. variable name 1-80 title description Title of the problem to be solved Data set 2.2: Optimization parameters | One record (14i5) cols. variable name description 1-5 ntopt Type of optimizer (see user hints) = 1, MMA = 2, DOT optimization package = 3, SQP 6-10 ncons Total number of constraints 11-15 kobje Type of objective function = 1, weight minimization = 2, strain energy minimization or 16-20 ktcon Type of constraint = 1, von Mises stress at key points = 2, maximum von Mises stress = 3, displacement at key points = 4, maximum displacement = 5, maximum and key points von Mises stress = 6, maximum and key points displacement = 7, maximum and key points von Mises stress and displacement = 8, von Mises stress at key points and maximum displacement = 9, weight 21-25 maxit Maximum number of optimization iterations to be performed 26-30 nlink Number of shape design variable linking Data set 2.3: Initial values of the design variables | One record (*) cols. variable name xdvab(1) . .. .. . xdvab(ndvab) description Initial value of 1st design .. variable .. .. th Initial value of ndvab design variable B.2 Input instructions B-17 Data set 2.4: Lower bounds of the design variables { One record (*) cols. variable name description Lower bounds of 1st design .. variable .. .. th Lower bounds of ndvab design variable xdmin(1) . .. .. . xdmax(ndvab) Data set 2.5: Upper bounds of the design variables { One record (*) cols. variable name description Upper bounds of 1st design variable .. ... . Upper bounds of ndvabth design variable xdmax(1) . .. .. . xdmax(ndvab) Data set 2.6: Bounds of the constraints { One record (*) cols. variable name description Bounds of 1st constraint. .. .. . th Bounds of ncons constraint cfmax(1) . .. .. . cfmax(ncons) Geometric correction le: lename.cor These records only exist if ncorr 6= 0. Two records for each segment. First record set (6i5) : cols. variable name description jsegg Segment number for which correction is required icorr Correction switch, = 0, no correction required = 1, put all points on a straight line = 2, put all points on a circular segment Second record set (3e20.9). This record exists if icorr = 2 : circx Coordinate of origin: x-coordinate circy Coordinate of origin: y -coordinate circr Radius of circular segment B-18 B. Documentation and user instructions of program SANOPT-S B.2.2 User Hints The purpose of user hints is to guide the user in the preparation of the data. In the following some comments are made about various parts of the input le. In the data sets (*) indicates that free format is used for inputting the data. If ndvab is set to zero in data set 1.2 then optimization input le (data set 2) is omitted and the program does not carry out the optimization. The output control ags (data set 1.4) allow to switch on/o output of modules. For example setting koutp(3)=1 means that the output of the displacements is switched on. ngaus is equal to 1, 2 and 3 for linear, quadratic and cubic FEs and FSs respectively. The variable ncorr is a ag for geometric correction. If set to 1, geometric correction is used and the FE nodes are moved onto their exact location. Furthermore, the subroutine PRE reads in the kind of correction to be carried out (lename.cor). The values are 0 for no correction, 1 for a straight line and 2 for a circle. In the case of ncorr = 1, irrespective of the kind of correction, for each segment ve real numbers must be given. If C(0) continuity is desired at the junction of two or more segments then ntang = 0 is specied. npara species the number of parameters for each nodal point which would be read in data set 1.16. The parameters will be interpolated from the background mesh to the generated FE/FS nodes. For instance, for the free vibration analysis, the parameter interpolated was the cross-sectional thickness of structure. tleng = 0.0 for shells of revolutions. In data set 1.13, the shape design variable numbers are assigned to the lsvab(ipoin,idime) array which species which key point and which coordinate of this key point is taken as the design variable. The key points having the same lsvab(ipoin,idime) number behave in a similar manner. We select the length or height of a segment as a design variable. The variable nlink species the number of shape design variable linking rules, the value of which is read in data set 2.2. In data set 1.15, linkp(ilink,1) rst key point of segment, linkp(ilink,2) last key point of segment, linkp(ilink,3) common coordinates of these key points (x1 or x2 ) and linkp(ilink,4) design variable number must be provided for each link rule. Then the length of a segment connected to that key points is a design variable. The variable npolr species the number of polar coordinate systems, the values of which are read in data set 1.14; the rst integer species key B.3 Specimen input data les B-19 point. Then centre of polar coordinate system is specied in the appropriate cartesian coordinate system. In data set 1.16 any segment key point for which a design variable number is dened is taken as a design variable. The thickness of some key points can be same value during optimization iteration. In that case, thickness design variable number of this key points is identied with the same design variable number. As mentioned in Chapter 2, the thickness values along the shell segment are interpolated using the thickness values at some or all the key points. If any key point is to be excluded from the interpolation process then an identication number is used which in the present case is 99999.999999999 (see section on specimen input data). Segments are dened by a sequence of geometry or key points (data set 1.16). The end conditions of segments (icotg(1) and icotg(2)) inuence the shape of the geometry (see Chapter 2). The values which can be specied are 0 for natural end condition, 1 for horizontal alignment, 2 for vertical alignment, 3 for alignment between rst two or last two key points of a segment. The two values are for the start and the end of a segment. As can be seen from data set 1.20 | boundary conditions are associated with the geometric model and are later on transferred to the FE/FS model after mesh generation has been completed. B.3 Specimen Input Data Files In this section input data les are provided for a selection of the numerical examples presented in the text. This information will be of assistance to readers who wish to run the program contained in the book on their own computer. For economy of space, presentation is limited to one example from each area of the application. Also the printer output is not provided for the same reason. We now present some specimen input data les for the examples taken from Chapter 6 for prismatic plates and shells. B.3.1 Cylindrical Tank under Hydrostatic Pressure Problem denition: Figure B.6 shows the structure under consideration: a cylindrical tank clamped at the bottom and subjected to hydrostatic pressure. The tank has a radius a = 20 m, a depth h = 10 m and an initial uniform thickness t = 0:813 m. The following material properties are assumed: elastic modulus E = 28 GP a, Poisson's ratio = 1/6 and liquid weight per unit volume = 9:81 kN=m3 . The objective is to minimize the weight of the tank B-20 B. Documentation and user instructions of program SANOPT-S 0.813 m 10 m s3 = t3 s2 = t2 s1 = t1 40 m Cylindrical tank under hydrostatic pressure: problem denition and location of design variables. Fig. B.6. structure subject to a limit on the eective stress of 2.6 MP a. Only thickness variables are considered with upper and lower bounds on the thickness set at 0:850 m and 0:1 m respectively. Geometry denition: The shell geometry is dened using three key points and one segment. The location of the shape and thickness variables are shown in Figure B.6. The design variables are the thicknesses of key points 1 and 3. Mathematical denition: The mathematical description of the problem can be written as: Minimize V (s1 ; s2 ; s3 ) (B:1) subject to design variable bounds s1 0:813; s2 0:813; s3 0:813 s1 1:000; s2 1:000; s3 1:000 nonlinear constraint ( 1 2600 2 2600 3 2600 : (B:2) (B:3) Starting values: s(1) = 0:813, s(1) = 0:813, s(1) = 0:813. 1 2 3 A typical input les for SANOPT-S is displaced in Table B.1 and B.2. They are for cylindrical tank shown in Figure B.6. Data set 1, concerning the general data and geometry data is given in Table B.1. Second data le which includes optimization parameters for data set 2 is presented in Table B.2. B.3 Specimen input data les B-21 Table B.1. The data set 1 for cylindrical tank. Data set cylindrical tank under hydrostatic pressure 1.1 3 1.2 ganl hdis gdis rstr smst ener undf undf undf opti 1.3 1 0 1 0 0 0 0 0 0 1 1.4 type node gaus mats nbog nlog grav harm 1.5 3 3 2 1 1 0 0 1 1.6 segg poig polr tang syme corr para 1.7 1 3 0 0 1 0 2 1.8 0.00 0.0 0.0 1.9 backgroundmesh: 1.10 1 2 1.11 1 0.0000 0.5 3 2.0000 0.5 definition of geometry: 1.12 1 20.0000 0.00000 0 0 1.13 2 20.0000 5.00000 0 0 3 20.0000 10.00000 0 0 1 3 1 1.16 1 1 0.813 0.00 2 2 0.813 49.05 3 3 0.813 98.10 3 3 fixity conditions: 1.17 1 1 1 1 1 1 1.18 point load (not applied) 1.19 output section 1.21 1 0.0 1.22 material property 1.23 1 28000000.0 0.166667 7800.0 0.0 0.0 1.24 Table B.2. The data set 2 for cylindrical tank. topt ncon 3 4 0.813 0.1 0.813 2600.0 tobj tcon mxit link 1 5 20 0 0.813 0.813 0.1 0.1 0.813 0.813 2600.0 2600.0 Data set 2.1 2.2 2.3 2.4 2.5 2.6 B-22 B. Documentation and user instructions of program SANOPT-S B.3.2 Single Cell Right Box Girder Bridge Problem denition: A single cell right box girder bridge is now considered. The box girder bridge has a span L = 60 ft: The following material properties are assumed: elastic modulus E = 432000 kips=ft2 and Poisson's ratio = 0.15. The box girder is optimized for a point load above the inner web acting at mid-span. Only SE minimization with a constraint on the total material volume is considered. t1 t4 t2 t3 s1 s2 Geometry of the single cell right box girder bridge and locations of the design variables. Fig. B.7. Geometry denition: The cross-sectional shape of the box girder bridge is dened using six segments and six key points. A total of two shape variables and four thickness variables are considered. Use is made of design variable linking procedures to attain piecewise constant and linear variations within each segment and to maintain structural symmetry. Mathematical denition: The shape optimization problem described above may be summarised formally as follows: Minimize SE (s1 ; s2 ; s3 ; s4 ; s5 ; s6 ) (B:4) subject to 8 1:00 s1 4:00; > > > > > 3:00 s2 10:00; < 0:25 s3 0:75; design variable bounds 0:25 s4 0:75; > > > > > : 0:25 s5 0:75; 0:25 s6 0:75; V (s1 ; s2 ; s3 ; s4 ; s5 ; s6 ) 0:099 nonlinear constraint V (s1 ; s2 ; s3 ; s4 ; s5 ; s6 ) 0:1001 (B:5) : (B:6) Starting values: s(1) = 3:0, s(1) = 9:0, s(1) = 0:5, s(1) = 0:5, s(1) = 0:5, 1 2 3 4 5 (1) s6 = 0:5. B.3 Specimen input data les B-23 As an example of input les required to describe analysis and optimization consider the cross-section of box girder bridge shown in Figure B.7. The data set 1 and 2 input les for this problem are given in Tables B.3 and B.4 respectively. Table B.3. The data set 1 for single cell right box girder bridge. single cell right box girder bridge 6 ganl hdis gdis rstr smst ener ener undf undf opti 1 0 0 0 0 0 1 0 0 1 type node gaus mats nbog nlog grav harm 1 3 2 1 0 1 0 32 segg poig polr tang syme corr para 6 6 0 0 2 0 2 60.00 0.0 30.0 backgroundmesh: 1 2 1 0.0000 1.0 2 1.0000 1.0 2 2 2 0.0000 1.0 3 1.0000 1.0 3 2 2 0.0000 1.0 4 1.0000 1.0 4 2 3 0.0000 1.0 5 1.0000 1.0 5 2 4 0.0000 1.0 5 1.0000 1.0 6 2 4 0.0000 1.0 6 1.0000 1.0 definition of geometry: 1 0.00000 3.00000 0 1 2 3.00000 3.00000 0 1 3 3.00000 0.00000 0 0 4 12.00000 3.00000 0 1 5 12.00000 0.00000 0 0 6 15.00000 3.00000 0 1 1 3 5 1 2 1 2 1 1 3 0.5 0.0 Data set 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.15 1.16 B-24 B. Documentation and user instructions of program SANOPT-S 2 3 0.5 3 3 2 2 1 2 4 0.5 3 4 0.5 3 3 3 2 1 2 5 0.5 4 5 0.5 3 3 4 2 1 3 6 0.5 5 6 0.5 3 3 5 2 1 4 4 0.5 5 4 0.5 3 3 6 2 1 4 3 0.5 6 3 0.5 3 3 fixity conditions: point load (not applied) 2 0.0 0.0 output section 1 30.0 material property 1 0.43200 0.1500 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0 0.0 0.0 0.0 1.17 1.19 1.20 1.21 1.22 1.23 1.24 Table B.4. The data set 2 for single cell right box girder bridge. topt ncon tobj 3 1 2 3.0 9.0 1.0 3.0 4.0 10.0 900.0 tcon mxit link 9 50 1 0.5 0.5 0.5 0.5 0.25 0.25 0.25 0.25 0.75 0.75 0.75 0.75 Data set 2.1 2.2 2.3 2.4 2.5 2.6 B.3 Specimen input data les B-25 B.3.3 Pinched Cylindrical Shell with Curved Planform Problem denition: Next, the pinched cylindrical shell shown in Figure B.8 is considered for optimization. The inner radius of the shell is taken as 300 in: and outer radius as 900 in: The shell is subjected to two pinching forces of intensity 1000 lbs as shown in Figure B.8. The following material properties are assumed in the analysis: elastic modulus E = 3:0 106 lb=in:2 and thickness t = 3:0 in: Only C(2) continuity at the point of application of the load is considered. C(0) continuity is imposed at the point of application of point load. The shell is optimized for minimum SE with a constraint that the total material volume of the structure remains constant. 1000 lb A s4 s3 s2 s1 A 1 rad ri = 300 in ro = 900 in 1000 lb section A-A Geometry of pinched cylindrical shell | position of design variables: (a) plan view and (b) cross-sectional view. Fig. B.8. Geometry denition: The top symmetric half of the structure is modelled using four segments and seven key points. Only four shape design variables are considered as shown in Figure B.8 and the condition of symmetry is imposed. Mathematical denition: The shape optimization problem described above may be expressed in mathematical terms as: Minimize SE (s1 ; s2 ; s3 ; s4 ) subject to design variable bounds 8 270:0 s1 350:0; > < 270:0 s2 350:0; > : 270:0 s3 350:0; 270:0 s4 350:0; (B:7) (B:8) B-26 B. Documentation and user instructions of program SANOPT-S V (s1 ; s2 ; s3 ; s4 ) 3375006:84 : V (s1 ; s2 ; s3 ; s4 ) 3385152:15 (1) (1) Starting values: s1 = 300:0, s2 = 300:0, s(1) = 300:0, s(1) = 300:0. 3 4 nonlinear constraint (B:9) The input les listing of Pinched cylindrical shell with curved planform problem for data set 1 and 2 are given in Table B.5 and B.6 respectively. Table B.5. The data set 1 for pinched cylindrical shell with curved planform. pinched cylinderical shell with curved planform 4 ganl hdis gdis rstr smst deri ener undf undf opti 1 0 0 0 0 0 1 0 0 1 type node gaus mats nbog nlog grav harm 2 4 3 1 0 2 0 32 segg poig polr tang syme corr para 4 12 12 0 2 0 2 1.00 0.0 0.5 backgroundmesh: 1 2 1 0.000000 45.0 4 3.000000 45.0 2 2 4 0.000000 45.0 7 3.000000 45.0 3 2 7 0.000000 45.0 10 3.000000 45.0 4 2 10 0.000000 45.0 1 3.000000 45.0 definition of geometry: 1 300.0 0.00000 1 0 2 300.0 30.00000 2 0 3 300.0 60.00000 3 0 4 300.0 90.00000 4 0 5 300.0 120.00000 3 0 6 300.0 150.00000 2 0 7 300.0 180.00000 1 0 8 300.0 210.00000 2 0 9 300.0 240.00000 3 0 10 300.0 270.00000 4 0 11 300.0 300.00000 3 0 12 300.0 330.00000 2 0 1 600.0 300.00000 Data set 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 B.3 Specimen input data les 2 600.0 300.00000 3 600.0 300.00000 4 600.0 300.00000 5 600.0 300.00000 6 600.0 300.00000 7 600.0 300.00000 8 600.0 300.00000 9 600.0 300.00000 10 600.0 300.00000 11 600.0 300.00000 12 600.0 300.00000 1 4 1 1 0 3.0 0.0 2 0 3.0 0.0 3 0 3.0 0.0 4 0 3.0 0.0 2 1 2 4 1 4 0 3.0 0.0 5 0 3.0 0.0 6 0 3.0 0.0 7 0 3.0 0.0 1 2 3 4 1 7 0 3.0 0.0 8 0 3.0 0.0 9 0 3.0 0.0 10 0 3.0 0.0 2 1 4 4 1 10 0 3.0 0.0 11 0 3.0 0.0 12 0 3.0 0.0 1 0 3.0 0.0 1 2 fixity conditions: point load (not applied) 4 0.0 0.0 1.0 10 0.0 0.0 1.0 output section 1 0.5 material property 1 3.0000 0.3000 0.0 0.0 B-27 1.16 1.17 1.19 1.20 0.0 1.21 1.22 1.23 1.24 B-28 B. Documentation and user instructions of program SANOPT-S Table B.6. The data set 2 for pinched cylindrical shell with curved planform. topt ncon tobj tcon mxit 3 1 2 9 50 300.0 300.0 300.0 270.0 270.0 270.0 350.0 350.0 350.0 3381770.38 link 0 300.0 270.0 350.0 Data set 2.1 2.2 2.3 2.4 2.5 2.6 References [1] Powell, M.J.D., Algorithms for nonlinear constraints that use Lagrangian functions, Math. Progr., 14, 224-248, 1978. [2] Svanberg, K., The method of moving asymptotes - a new method for structural optimization, Int. J. Num. Meth. Eng., 13, 359-373, 1987. [3] DOT, Design Optimization Tools, Users Manuals, Version 5.0, Vanderplaats Research & Development, Inc., 1999.
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