Chapter 13: Rolling-Element Bearings Covered in this class: •13.1 - 13.3 •13.4 (Figures only) •Tables 13.6 and 13.8 •13.9 Most importantly Bearing types: • Ball bearings – Deep groove (Conrad) – Angular contact – Thrust Bearing types • Cylindrical roller bearings • Tapered roller bearings • Spherical roller bearings Characteristics of Ball Bearings Table 13.1 Characteristics of representative radial ball bearings Table 13.2 Characteristics of representative angular-contact ball bearings Table 13.3 Characteristics of representative thrust ball bearings Table 13.4 Characteristics of representative cylindrical roller bearings Table 13.5 Characteristics of representative spherical roller bearings Read Example 13.1 Selection of bearing types Preloading for stiffness Figure 13.17 Angular-contact bearings in back-to-back arrangement, shown (a) individually as manufactured and (b) as mounted with preload. Ball Bearings, important dimensions bw Width Outer race Inner race Outside diameter Inside diameter Text Reference: Figure 13.1, page 550 Important skills • Select bearing type • Select bearing size • Predict bearing life (failure is usually due to fatigue) Figure 13.20 Typical fatigue spall. • How to predict fatigue failure: use empirical formulae. Text Reference: Figure 13.20, page 586 Fatigue Life 60% of the bearings fail at 1 million cycles Figure 13.21 Distribution of bearing fatigue failures. 10% of the bearings fail at 0.2 million cycles • For a lower load, the number of cycles to cause Text Reference: Figure 13.21, page 580 10% failure (L10) will be higher. Predicting fatigue life • Life in millions of cycles is (Eq. 13.84) Table 13.6 for deep groove ball Table 13.7 for cylindrical roller mk C L10 = P 3.0 for deep groove ball 3.3 for cylindrical roller P = X Pr + Y Pa (Eq.13.86) Table 13.9 for deep groove ball Table 13.10 for thrust bearings X and Y depend on Pa/C0 Single Row Deep Groove Ball Bearings, Table 13.6 Principal Dimensions db mm in 2.5 0.0984 5 0.1969 7 0.2756 10 0.3937 15 0.5906 da mm in 8 0.3150 11 0.4331 19 0.7480 14 0.5512 19 0.7480 26 1.0236 35 1.3780 24 0.9449 28 1.1024 32 1.2598 32 1.2598 35 1.3780 42 1.6535 bw mm in 2.8 0.1102 3 0.1181 6 0.2362 3.5 0.1378 5 0.1969 8 0.3150 11 0.4331 5 0.1969 7 0.2756 8 0.3150 9 0.3543 11 0.4331 13 0.5118 Basic load ratings dynamic C N lbf 319 71.7 637 143 1720 387 956 215 1380 310 4620 1040 8060 1810 1560 351 4030 906 5590 1260 5590 1260 7800 1750 11400 2560 static C0 Allowable load limit Speed ratings grease w all rpm 106 23.8 255 57.3 620 139 400 89.9 585 132 1960 441 3400 764 800 180 2040 459 2850 641 2850 641 3750 843 5400 1210 4 0.899 11 2.47 26 5.85 17 3.82 25 5.62 83 18.7 143 32.1 34 7.64 85 19.1 120 27.0 120 27.0 160 36.0 228 51.3 Note: See additional Data in SKF Folder on CD. 67000 Abutment and fillet Dimensions oil 80000 53000 63000 36000 43000 45000 53000 36000 43000 30000 36000 20000 26000 28000 34000 24000 30000 22000 28000 22000 28000 19000 24000 17000 20000 Db,min mm in 3.7 0.146 6.2 0.244 7 0.276 8.2 0.323 12 0.472 12 0.472 14 0.551 17 0.669 17 0.669 17 0.669 17 0.669 19 0.748 20 0.787 D a,ma x mm in 6.8 0.268 9.8 0.386 17 0.669 12.8 0.504 17 0.669 24 0.945 31 1.220 22 0.866 26 1.024 30 1.181 30 1.181 31 1.220 37 1.457 Text Reference: Table 13.6, page 578 r a,max mm in 0.1 0.004 0.1 0.004 0.3 0.012 0.1 0.004 0.3 0.012 0.3 0.012 0.6 0.024 0.3 0.012 0.3 0.012 0.3 0.012 0.3 0.012 0.6 0.024 1 0.039 Capacity Formulas for Radial and Angular Bearings Table 13.9 Bearing type e Single row bearings Pa/Pr<e Deep groove ball bearings Angular contact ball bearings Pa/C0=0.025 Pa/C0=0.04 Pa/C0=0.07 Pa/C0=0.13 Pa/C0=0.25 Pa/C0=0.50 β=20° β =25° β =30° β =35° β =40° β =45° Self-aligning ball bearings Spherical roller bearings Tapered roller bearings 0.22 0.24 0.27 0.31 0.37 0.44 0.57 0.68 0.80 0.95 1.14 1.33 1.5 x tanβ 1.5 x tanβ 1.5 x tanβ X 1 1 1 1 1 1 1 1 1 1 1 1 Y 0 0 0 0 0 0 0 0 0 0 0 0 Double row bearings Pa/Pr>e X 0.56 0.56 0.56 0.56 0.56 0.56 0.43 0.41 0.39 0.37 0.35 0.33 Y 2.0 1.8 1.6 1.4 1.2 1 1 0.87 0.76 0.66 0.57 0.50 Pa/Pr<e X Y X Y 1 1 1 1 1 1 1.09 0.92 0.78 0.66 0.55 0.47 0.70 0.67 0.63 0.60 0.57 0.54 1.63 1.41 1.24 1.07 0.93 0.81 1 0.42 x cotβ 0.45 x cotβ 0.42 x cotβ 0.65 0.65 x cotβ 0.67 x cotβ 0.67 x cotβ 1 1 0 0.40 0.40 x cotβ Pa/Pr>e 1 0.67 0.67 Table 13.9 Capacity formulas for rectangular and elliptical conjunctions for radial and Text Reference: Table 13.9, page 592 angular bearings. Life in hours • Life in hours is L10 (in hours) = 10 6 L10 (in million cycles) 60 N b (13.85) Nb = rotational speed (in rpm) • The resulting life is L10, meaning the number of cycles when 10% of the bearings fail. • L10 means Survival rate S = 0.9. (L50 means S = 0.5, etc) Example 13.8 p 595 Life other than L10 mk C L10 = P results in the number of cycles that causes 10% failure (L10). • To predict the number of cycles that causes x% failure (Lx), use the Weibull plot. • See Example 13.9. Figure 13.23 Typical Weibull plot of bearing fatigue failures. Text Reference: Figure 13.23, page 590 Effect of contact angle (optional) • Contact angle β determines the radial and thrust factors in P = X Pr + Y Pa (Eq.13.86) • To estimate β,see subsection 13.4.1.3. Figure 13.6 Shoulder height Text Reference: Figure 13.6, page 555 Radial and Thrust Factors Bearing Type Radial deep-groove ball Radial angular-contact ball Radial self-aligning ball Radial spherical roller Radial tapered roller β=20° β=25° β=30° β=35° β=40° Single Row X0 0.6 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Y0 0.5 0.42 Double Row X0 0.6 1 Y0 0.5 0.84 0.38 0.33 0.29 0.26 0.22cotβ 0.22cotβ 0.22cotβ 1 1 1 1 1 1 1 0.76 0.66 0.58 0.52 0.44cotβ 0.44cotβ 0.44cotβ Table 13.8 Radial factor X0 and thrust factor Y0 for statically stressed radial bearings. Text Reference: Table 13.8, page 580 Radial and Thrust Factors Bearing type e Single acting Thrust ball β=45° β=60° β=75° Spherical roller thrust 1.25 2.17 4.67 1.5tanβ Pa/Pr>e X Y 1 0.66 1 0.92 1 1.66 tanβ 1 Pa/Pr<e X Y 0.59 1.18 0.55 1.90 0.52 3.89 1.5tanβ 0.67 Pa/Pr>e X Y 1 0.66 1 0.92 1 1.66 tanβ 1 Tapered roller 1.5tanβ tanβ 1.5tanβ tanβ 1 Double acting 0.67 1 Table 13.10 Radial factor X and thrust factor Y for thrust bearings. Text Reference: Table 13.10, page 592 Fatigue Life vs. Film Parameter Figure 13.24 Group fatigue life L10 as function of dimensionless film parameter. [From Tallian (1967)] Text Reference: Figure 13.24, page 594
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