Chapter 10 Standard Costs and the Balanced Scorecard Standard Costs Predetermined. Standard Costs are Used for planning labor, material and overhead requirements. Benchmarks for measuring performance. Used to simplify the accounting system. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Standard Costs Amount Managers focus on quantities and costs that exceed standards, a practice known as management by exception. Standard Direct Labor Direct Material Manufacturing Overhead Type of Product Cost McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Setting Standard Costs Accountants, engineers, personnel administrators, and production managers combine efforts to set standards based on experience and expectations. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Setting Standard Costs Should we use practical standards or ideal standards? Engineer McGraw-Hill/Irwin Managerial Accountant © The McGraw-Hill Companies, Inc., 2003 Setting Standard Costs Practical standards should be set at levels that are currently attainable with reasonable and efficient effort. McGraw-Hill/Irwin Production manager © The McGraw-Hill Companies, Inc., 2003 Setting Standard Costs I agree. Ideal standards, based on perfection, are unattainable and discourage most employees. McGraw-Hill/Irwin Human Resources Manager© The McGraw-Hill Companies, Inc., 2003 Note The argument that ideal standards are discouraging has been persuasive for many years. So “normal” defects and waste were built into the standards. In recent years, TQM and other initiatives have sought to eliminate all defects and waste. Ideal standards, that allow for no waste, have become more popular. The emphasis is on improvement over time, not attaining the ideal standards right now. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Setting Direct Material Standards Price Standards Final, delivered cost of materials, net of discounts. McGraw-Hill/Irwin Quantity Standards Use product design specifications. © The McGraw-Hill Companies, Inc., 2003 Setting Direct Labor Standards Rate Standards Time Standards Use wage surveys and labor contracts. Use time and motion studies for each labor operation. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Setting Variable Overhead Standards Rate Standards Activity Standards The rate is the variable portion of the predetermined overhead rate. The activity is the base used to calculate the predetermined overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Standard Cost Card – Variable Production Cost A standard cost card for one unit of product might look like this: Inputs Direct materials Direct labor Variable mfg. overhead Total standard unit cost McGraw-Hill/Irwin A B AxB Standard Quantity or Hours Standard Price or Rate Standard Cost per Unit 3.0 lbs. 2.5 hours 2.5 hours $ $ 4.00 per lb. 14.00 per hour 3.00 per hour $ 12.00 35.00 7.50 54.50 © The McGraw-Hill Companies, Inc., 2003 Standards vs. Budgets Are standards the same as budgets? A budget is set for total costs. McGraw-Hill/Irwin A standard is a per unit cost. Standards are often used when preparing budgets. © The McGraw-Hill Companies, Inc., 2003 Standard Cost Variances A standard cost variance is the amount by which an actual cost differs from the standard cost. Cost Standard McGraw-Hill/Irwin This variance is unfavorable because the actual cost exceeds the standard cost. © The McGraw-Hill Companies, Inc., 2003 Standard Cost Variances I see that there is an unfavorable variance. But why are variances important to me? McGraw-Hill/Irwin First, they point to causes of problems and directions for improvement. Second, they trigger investigations in departments having responsibility for incurring the costs. © The McGraw-Hill Companies, Inc., 2003 Variance Analysis Cycle Identify questions Receive explanations Conduct next period’s operations Analyze variances Begin McGraw-Hill/Irwin Take corrective actions Prepare standard cost performance report © The McGraw-Hill Companies, Inc., 2003 Standard Cost Variances Standard Cost Variances Price Variance Quantity Variance The difference between the actual price and the standard price The difference between the actual quantity and the standard quantity McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Standard price is the amount that should have been paid for the resources acquired. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Standard Quantity × Standard Price Price Variance Quantity Variance Standard quantity is the quantity allowed for the actual good output. Standard input per unit of output times amount of good output. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Standard Quantity × Standard Price Price Variance Quantity Variance AQ(AP - SP) SP(AQ - SQ) AQ = Actual Quantity AP = Actual Price McGraw-Hill/Irwin SP = Standard Price SQ = Standard Quantity © The McGraw-Hill Companies, Inc., 2003 Standard Costs Let’s use the general model to calculate standard cost variances for direct material. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Material Variances Example Glacier Peak Outfitters has the following direct material standard for the fiberfill in its mountain parka. 0.1 kg. of fiberfill per parka at $5.00 per kg. Last month 210 kgs of fiberfill were purchased and used to make 2,000 parkas. The material cost a total of $1,029. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Material Variances Summary Actual Quantity × Actual Price Actual Quantity × Standard Price 210 kgs. × $4.90 per kg. 210 kgs. × $5.00 per kg. = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 Standard Quantity × Standard Price 200 kgs. × $5.00 per kg. = $1,000 Quantity variance $50 unfavorable © The McGraw-Hill Companies, Inc., 2003 Material Variances Summary Actual Quantity × Actual Price 210 kgs. × $4.90 per kg. Actual Quantity × Standard Price 210 kgs. $1,029 × 210 kgs $5.00per perkg kg. = $4.90 = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 Standard Quantity × Standard Price 200 kgs. × $5.00 per kg. = $1,000 Quantity variance $50 unfavorable © The McGraw-Hill Companies, Inc., 2003 Material Variances Summary Actual Quantity × Actual Price Actual Quantity × Standard Price Standard Quantity × Standard Price 210 kgs. 210 kgs. 200 kgs. × × 0.1 kg per parka× 2,000 parkas $4.90 per kg. $5.00 $5.00 per kg. = 200 per kgs kg. = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 = $1,000 Quantity variance $50 unfavorable © The McGraw-Hill Companies, Inc., 2003 Note: Using the formulas Materials price variance MPV = AQ (AP - SP) = 210 kgs ($4.90/kg - $5.00/kg) = 210 kgs (-$0.10/kg) = $21 F Materials quantity variance MQV = SP (AQ - SQ) = $5.00/kg (210 kgs-(0.1 kg/parka 2,000 parkas)) = $5.00/kg (210 kgs - 200 kgs) = $5.00/kg (10 kgs) = $50 U McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Suppose only 190 kgs of fiberfill were used to make 2,000 parkas. What is the materials quantity variance? Remember that the standards call for 0.1 kg of fiberfill per parka at a cost of $5 per kg of fiberfill. a. $50 F b. $50 U c. $100 F d. $100 U McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Suppose only 190 kgs of fiberfill were used to make 2,000 parkas. What is the materials quantity variance? Remember that the standards call for 0.1 kg of fiberfill per parka at a cost of $5 per kg of fiberfill. a. $50 F b.MQV $50= U SP (AQ - SQ) = $5.00/kg (190 kgs-(0.1 kg/parka 2,000 parkas)) c. $100 F = $5.00/kg (190 kgs - 200 kgs) = $5.00/kg (-10 kgs) d. $100 U = $50 F McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If the material quantity standard specifies exactly how much material should be in the final product without any wastage, is a favorable (F) materials quantity variance a good thing? a. Yes b. No McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If the material quantity standard specifies exactly how much material should be in the final product without any wastage, is a favorable (F) materials quantity variance a good thing? a. Yes b. No McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Standard Costs Let’s use the general model to calculate all standard cost variances, starting with direct material. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Material Variances Example Zippy Hanson Inc. has the following direct material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 1,700 pounds of material were purchased and used to make 1,000 Zippies. The material cost a total of $6,630. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What is the actual price per pound paid for the material? a. $4.00 per pound. b. $4.10 per pound. c. $3.90 per pound. d. $6.63 per pound. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What is the actual price per pound paid for the material? a. $4.00 per pound. b. $4.10 per pound. AP = $6,630 ÷ 1,700 lbs. c. $3.90 per pound. AP = $3.90 per lb. d. $6.63 per pound. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. MPV = AQ(AP - SP) MPV = 1,700 lbs. × ($3.90 - 4.00) d. $800 favorable. MPV = $170 Favorable McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy The standard quantity of material that should have been used to produce 1,000 Zippies is: a. 1,700 pounds. b. 1,500 pounds. c. 2,550 pounds. d. 2,000 pounds. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy The standard quantity of material that should have been used to produce 1,000 Zippies is: a. 1,700 pounds. b. 1,500 pounds. c. 2,550 pounds. SQ = 1,000 units × 1.5 lbs per unit d. 2,000 pounds. SQ = 1,500 lbs McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s material quantity variance (MQV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Material Variances Summary Actual Quantity × Actual Price Actual Quantity × Standard Price Zippy Standard Quantity × Standard Price 1,700 lbs. × $3.90 per lb. 1,700 lbs. × $4.00 per lb. 1,500 lbs. × $4.00 per lb. = $6,630 = $ 6,800 = $6,000 Price variance $170 favorable McGraw-Hill/Irwin Quantity variance $800 unfavorable © The McGraw-Hill Companies, Inc., 2003 Material Variances Hanson purchased and used 1,700 pounds. How are the variances computed if the amount purchased differs from the amount used? McGraw-Hill/Irwin The price variance is computed on the entire quantity purchased. The quantity variance is computed only on the quantity used. © The McGraw-Hill Companies, Inc., 2003 Material Variances Continued Zippy Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 2,800 pounds of material were purchased at a total cost of $10,920, and 1,700 pounds were used to make 1,000 Zippies. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Material Variances Continued Actual Quantity Purchased × Actual Price Actual Quantity Purchased × Standard Price 2,800 lbs. × $3.90 per lb. 2,800 lbs. × $4.00 per lb. = $10,920 = $11,200 Price variance $280 favorable McGraw-Hill/Irwin Zippy Price variance increases because quantity purchased increases. © The McGraw-Hill Companies, Inc., 2003 Material Variances Continued Actual Quantity Used × Standard Price Standard Quantity × Standard Price 1,700 lbs. × $4.00 per lb. 1,500 lbs. × $4.00 per lb. = $6,800 = $6,000 Quantity variance is unchanged because actual and standard quantities are unchanged. McGraw-Hill/Irwin Zippy Quantity variance $800 unfavorable © The McGraw-Hill Companies, Inc., 2003 Isolation of Material Variances I need the price variance sooner so that I can better identify purchasing problems. You accountants just don’t understand the problems that purchasing managers have. McGraw-Hill/Irwin I’ll start computing the price variance when material is purchased rather than when it’s used. © The McGraw-Hill Companies, Inc., 2003 Responsibility for Material Variances You used too much material because of poorly trained workers and poorly maintained equipment. I am not responsible for this unfavorable material quantity variance. You purchased cheap material, so my people had to use more of it. McGraw-Hill/Irwin Also, your poor scheduling sometimes requires me to rush order material at a higher price, causing unfavorable price variances. © The McGraw-Hill Companies, Inc., 2003 Standard Costs Now let’s calculate standard cost variances for direct labor. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Note Materials variances: Material price variance MPV = AQ (AP - SP) Material quantity variance MQV = SP (AQ - SQ) Actual hours Actual rate Labor variances: Labor rate variance LRV = AH (AR - SR) Labor efficiency variance LEV = SR (AH - SH) McGraw-Hill/Irwin Standard rate Standard hours allowed for the actual good output © The McGraw-Hill Companies, Inc., 2003 Labor Variances Example Zippy Hanson Inc. has the following direct labor standard to manufacture one Zippy: 1.5 standard hours per Zippy at $12.00 per direct labor hour Last week 1,550 direct labor hours were worked at a total labor cost of $18,910 to make 1,000 Zippies. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What was Hanson’s actual rate (AR) for labor for the week? a. $12.20 per hour. b. $12.00 per hour. c. $11.80 per hour. d. $11.60 per hour. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What was Hanson’s actual rate (AR) for labor for the week? AR = $18,910 ÷ 1,550 hours a. $12.20 per hour. AR = $12.20 per hour b. $12.00 per hour. c. $11.80 per hour. d. $11.60 per hour. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. c. $300 unfavorable. d. $300 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. LRV = AH(AR - SR) c. $300 unfavorable. LRV = 1,550 hrs($12.20 - $12.00) d. $300 favorable. LRV = $310 unfavorable McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy The standard hours (SH) of labor that should have been worked to produce 1,000 Zippies is: a. 1,550 hours. b. 1,500 hours. c. 1,700 hours. d. 1,800 hours. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy The standard hours (SH) of labor that should have been worked to produce 1,000 Zippies is: a. 1,550 hours. b. 1,500 hours. c. 1,700 hours. SH = 1,000 units × 1.5 hours per unit d. 1,800 hours. SH = 1,500 hours McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. LEV = SR(AH - SH) LEV = $12.00(1,550 hrs - 1,500 hrs) LEV = $600 unfavorable McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Labor Variances Summary Zippy Actual Hours × Actual Rate Actual Hours × Standard Rate Standard Hours × Standard Rate 1,550 hours × $12.20 per hour 1,550 hours × $12.00 per hour 1,500 hours × $12.00 per hour = $18,910 = $18,600 Rate variance $310 unfavorable McGraw-Hill/Irwin = $18,000 Efficiency variance $600 unfavorable © The McGraw-Hill Companies, Inc., 2003 Labor Rate Variance – A Closer Look Using highly paid skilled workers to perform unskilled tasks results in an unfavorable rate variance. High skill, high rate Low skill, low rate Production managers who make work assignments are generally responsible for rate variances. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Labor Efficiency Variance – A Closer Look Poorly trained workers Insufficient demand Poor quality materials Unfavorable Efficiency Variance Poor supervision of workers McGraw-Hill/Irwin Poorly maintained equipment © The McGraw-Hill Companies, Inc., 2003 Responsibility for Labor Variances I am not responsible for the unfavorable labor efficiency variance! You purchased cheap material, so it took more time to process it. McGraw-Hill/Irwin You used too much time because of poorly trained workers and poor supervision. © The McGraw-Hill Companies, Inc., 2003 Responsibility for Labor Variances Maybe I can attribute the labor and material variances to personnel for hiring the wrong people and training them poorly. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Standard Costs Now let’s calculate standard cost variances for the last of the variable production costs – variable manufacturing overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Note Labor variances: Labor rate variance LRV = AH (AR - SR) Labor efficiency variance LEV = SR (AH - SH) Actual hours of the allocation base Actual variable overhead rate Variable overhead variances: Standard variable overhead rate Variable overhead spending variance VOSV = AH (AR - SR) Variable overhead efficiency variance VOEV = SR (AH - SH) Standard hours allowed for the actual good output McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Variable Manufacturing Zippy Overhead Variances Example Hanson Inc. has the following variable manufacturing overhead standard to manufacture one Zippy: 1.5 standard hours per Zippy at $3.00 per direct labor hour Last week 1,550 hours were worked to make 1,000 Zippies, and $5,115 was spent for variable manufacturing overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What was Hanson’s actual rate (AR) for variable manufacturing overhead rate for the week? a. $3.00 per hour. b. $3.19 per hour. c. $3.30 per hour. d. $4.50 per hour. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy What was Hanson’s actual rate (AR) for variable manufacturing overhead rate for the week? a. $3.00 per hour. b. $3.19 per hour. AR = $5,115 ÷ 1,550 hours c. $3.30 per hour. AR = $3.30 per hour d. $4.50 per hour. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s spending variance (VOSV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. c. $335 unfavorable. d. $300 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s spending variance (VOSV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. SV = AH(AR - SR) c. $335 unfavorable. SV = 1,550 hrs($3.30 - $3.00) d. $300 favorable. SV = $465 unfavorable McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s efficiency variance (VOEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. c. $150 unfavorable. d. $150 favorable. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Zippy Hanson’s efficiency variance (VOEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. 1,000 units × 1.5 hrs per unit c. $150 unfavorable. d. $150 favorable. EV = SR(AH - SH) EV = $3.00(1,550 hrs - 1,500 hrs) EV = $150 unfavorable McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Variable Manufacturing Overhead Variances Zippy Actual Hours × Actual Rate Actual Hours × Standard Rate Standard Hours × Standard Rate 1,550 hours × $3.30 per hour 1,550 hours × $3.00 per hour 1,500 hours × $3.00 per hour = $5,115 = $4,650 Spending variance $465 unfavorable McGraw-Hill/Irwin = $4,500 Efficiency variance $150 unfavorable © The McGraw-Hill Companies, Inc., 2003 Variable Manufacturing Overhead Variances – A Closer Look If variable overhead is applied on the basis of direct labor hours, the labor efficiency and variable overhead efficiency variances will move in tandem. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Variance Analysis and Management by Exception How do I know which variances to investigate? McGraw-Hill/Irwin Larger variances, in dollar amount or as a percentage of the standard, are investigated first. © The McGraw-Hill Companies, Inc., 2003 Advantages of Standard Costs Possible reductions in production costs Management by exception Advantages Improved cost control and performance evaluation McGraw-Hill/Irwin Better Information for planning and decision making © The McGraw-Hill Companies, Inc., 2003 Disadvantages of Standard Costs Emphasis on negative may impact morale. Standard cost reports may not be timely. Incentives to build inventories. McGraw-Hill/Irwin Potential Problems Favorable variances may be misinterpreted. Continuous improvement may be more important than meeting standards. Emphasizing standards may exclude other important objectives. © The McGraw-Hill Companies, Inc., 2003 The Balanced Scorecard Management translates its strategy into performance measures that employees understand and accept. Customers Financial Performance measures Internal business processes McGraw-Hill/Irwin Learning and growth © The McGraw-Hill Companies, Inc., 2003 The Balanced Scorecard How do we look to the owners? In which internal business processes must we excel? How can we continually learn, grow, and improve? How do we look to customers? McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 The Balanced Scorecard Learning improves business processes. Improved business processes improve customer satisfaction. McGraw-Hill/Irwin Improving customer satisfaction improves financial results. © The McGraw-Hill Companies, Inc., 2003 Benefits of Balance Scorecard If implemented well: Forces management to articulate a coherent strategy. Strategy is communicated throughout organization. Performance measures are more likely to be consistent with strategy and actionable. Portfolio of measures reduces gaming problems. Feedback loop makes strategy dynamic. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Some Possible Problems Cultural/behavioral Program fatigue. Culture shock/resistance. Every existing performance measure has a champion. Gaming still possible. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Delivery Performance Measures Order Received Wait Time Goods Shipped Production Started Process Time + Inspection Time + Move Time + Queue Time Throughput Time Delivery Cycle Time Process time is the only value-added time. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Delivery Performance Measures Order Received Wait Time Goods Shipped Production Started Process Time + Inspection Time + Move Time + Queue Time Throughput Time Delivery Cycle Time Manufacturing Cycle = Efficiency McGraw-Hill/Irwin Value-added time Manufacturing cycle time © The McGraw-Hill Companies, Inc., 2003 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the throughput time? a. 10.4 days b. 0.2 days c. 4.1 days d. 13.4 days McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the throughput time? a. 10.4 days b. 0.2 days Throughput time = Process + Inspection + Move + Queue c. 4.1 days= 0.2 days + 0.4 days + 0.5 days + 9.3 days d. 13.4 days= 10.4 days McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the MCE? a. 50.0% b. 1.9% c. 52.0% d. 5.1% McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the MCE? a. 50.0% MCE = Value-added time ÷ Throughput time b. 1.9% = Process time ÷ Throughput time c. 52.0% = 0.2 days ÷ 10.4 days d. 5.1% = 1.9% McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the delivery cycle time? a. 0.5 days b. 0.7 days c. 13.4 days d. 10.4 days McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Delivery cycle time = Wait time + Throughput time = 3.0 days + 10.4 days = 13.4 days A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the delivery cycle time? a. 0.5 days b. 0.7 days c. 13.4 days d. 10.4 days McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 End of Chapter 10 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003
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