Target Development Development for the SINQ High-Power Target High-Power Neutron Neutron Spallation Source Werner Wagner Werner Wagner Paul Scherrer Institut, Spallation Neutron Source Division, Paul Scherrer Institut, Spallation Neutron Source Division, 5232 Villigen PSI, Switzerland 5232 Villigen PSI, Switzerland Abstract. SINQ is a 1 MW class research Spallation neutron source, driven by the PSI proton accelerator system. In Abstract. SINQ is a 1 MW class research spallation neutron source, driven by the PSI proton accelerator system. In terms of beam power, it is, by a large margin, the most powerful Spallation neutron source currently in operation terms of beam power, it is, by a large margin, the most powerful spallation neutron source currently in operation worldwide. As a consequence, target load levels prevail in SINQ which are beyond the realm of existing experience. worldwide. As a consequence, target load levels prevail in SINQ which are beyond the realm of existing experience. Therefore, (STIP) is is currently currently underway underwaywhich which will will help helptotoselect selectthe theproper proper Therefore, an an extensive extensive materials materials irradiation irradiation program program (STIP) structural material and make dependable life time estimates accounting for the real operating conditions that prevail structural material and make dependable life time estimates accounting for the real operating conditions that prevail inin the is going going on on within within the the MEGAPIE MEGAPIE (MEGAwatt (MEGAwatt Pilot Pilot the facility. facility. In In parallel, parallel, both both theoretical theoretical and and experimental experimental work work is Experiment) project, to develop a liquid lead-bismuth Spallation target for a beam power level of 1MW. Experiment) project, to develop a liquid lead-bismuth spallation target for a beam power level of 1MW. reason aa staged staged approach approach has has been been embarked embarked upon, upon, reason starting with a heavy water cooled rod target INTRODUCTION starting with a heavy water cooled rod target ofof INTRODUCTION Zircaloy-2 and and proceeding proceeding via via steel steel clad clad lead lead rods rods The PSI accelerator complex provides a proton Zircaloy-2 The PSI accelerator complex provides a proton towards the the final final goal goal of of aa target target optimized optimized ininboth, both, beam of 590 MeV used for a wide range of towards beam of 590 MeV used for a wide range of neutronic performance performanceand andservice servicelife life time. time. applications. neutronic applications.The The upgrade upgrade program program over over the the years years took took the 100 theproton protoncurrent currentfrom fromits itsoriginal original design design value value of of 100 In its its current current form form the the SINQ SINQ target target isis an an array arrayofof In |iA to its present value of 1.8 mA, and further D22O-cooled O-cooled lead lead rods rods in in steel steel cladding. cladding.The Therod rodarray, array, µA to its present value of 1.8 mA, and further D upgrading upgradingisisin inprogress progress [1]. [1]. shown in in figure figure 1,1, isis contained contained ininaadouble doublewalled walledAlAlshown shell and suspended from a heavy shielding plug. shell and suspended from a heavy shielding plug. After After penetrating penetrating two two pion pion production production targets, targets, named M and E, about 1.25 mA (70%) of proton beam named M and E, about 1.25 mA (70%) of proton beam are aretransported transported to to the the spallation spallation target target of of SINQ with aa computed computedloss lossof ofas as little little as as 10 ppm on the last 25 m of beam beam line. line. Injection Injection into into the the SINQ-target SINQ-target is from from underneath, underneath, keeping keeping the the whole whole circumference circumference of the target targetshielding shieldingblock block free free for for neutron neutron utilization utilization [2]. SINQ SINQ isis optimized optimized for for high high time time average neutron flux. flux. Thermal Thermal neutron neutron beams beams are are extracted by beam tubes tubesthat that end end near near the the maximum maximum of of the the thermal flux. cold moderator moderator system system containing containing 20 1l of liquid D22 AAcold 25 KK [3] [3] serves serves to to slow slow neutrons neutrons down below atat 25 thermal energies energies and and to to supply supply "cold" "cold" neutrons for thermal seven supermirror supermirror coated coated neutron neutron guides [4]. The seven primary mission mission of of SINQ SINQ is is to to supply a suite of primary neutron scattering scattering instruments instruments serving serving a variety of neutron researchfields fieldsof of current current interest. interest. research FIGURE FIGURE 1.1. The The rod rod array array ofof the the target target Mark Mark33used usedinin SINQ. Neutronic calculations calculations for foraavery verydetailed detailed model modelofof the moderator tank tank and and the the target target system system were were made made using the LAHET-MCNP LAHET-MCNP code code system system[5]. [5].Comparing Comparing the results of of the the flux flux calculations calculations for fordifferent different target target types envisaged envisaged (figure (figure 2) 2) one one finds, finds, asasexpected, expected,that that Zircaloy Zircaloy tube tube cladding cladding gives gives the the highest highest neutron neutron flux flux for for aa solid solid lead lead target. target. For For aa liquid liquid Pb-Bi-target, Pb-Bi-target, aa further, quite significant flux increase is expected. further, quite significant flux increase is expected. THE SINQ-TARGET SINQ-TARGET DEVELOPMENT DEVELOPMENT THE PROGRAM PROGRAM terms of of beam beam power, power, SINQ SINQ is, is, by by aa large large InIn terms margin, the the most most powerful powerful spallation spallation neutron neutron source source margin, currentlyin in operation operation world world wide. wide. As As aa consequence, consequence, currently target load load levels levels prevail prevail in in SINQ SINQ which which are are beyond beyond target the realm of existing experience, demanding a careful the realm of existing experience, demanding a careful approach to the design and operation of a high power approach to the design and operation of a high power target. While the best neutronic performance of the target. While the best neutronic performance of the source is expected for a liquid lead-bismuth eutectic source is expected for a liquid lead-bismuth eutectic target,no noexperience experiencewith with such such systems systems exists. exists. For For this target, this The The SINQ SINQ Target Target Irradiation Irradiation Program Program Many Many of of the the questions questions relating relating toto the the life life expectancy expectancy of of different different target target concepts concepts can can only only bebe answered answered by by irradiation irradiation under under realistic realistic conditions. conditions. Therefore materials testing samples Therefore materials testing samples from from different different materials materials and and of of different different shapes shapes (tensile (tensiletest, test,bending bending CP642, High Intensity and High Brightness Hadron Beams: 20th ICFA Advanced Beam Dynamics Workshop on High Intensity and High Brightness Hadron Beams, edited by W. Chou, Y. Mori, D. Neuffer, and J.-F. Ostiguy © 2002 American Institute of Physics 0-7354-0097-0/02/$ 19.00 119 fatigue, SANS samples, samples, Charpy Charpy test test etc.) etc.) fatigue, TEM-disks, TEM-disks, SANS were embedded in the SINQ targets (Mark 2 and 3) fatigue, TEM-disks, SANStargets samples, Charpy test3)etc.) were embedded in the SINQ (Mark 2 and inin the framework of an international collaboration (STIP) were embedded in the SINQ targets (Mark 2 and 3) the framework of an international collaboration (STIP)in [6]. The aim program is to to examine examine theeffect effect an international collaboration (STIP) [6].the Theframework aim of of the theofprogram is the ofof the realistic SINQ operating conditions on a variety [6]. The aim of the program is to examine the effect of the realistic SINQ operating conditions on a variety ofof different candidate structural and solid target target materials the realistic SINQ operatingand conditions on amaterials variety of different candidate structural solid different structural and solid target materials for other future spallation targets. for SINQ SINQ and andcandidate other future spallation targets. There were were several severalrods rodsinspected inspectedbybyneutron neutron There radiography. One interesting result is shown There were rods inspected neutronin in radiography. Oneseveral interesting result is byshown Figure 5. radiography. One interesting result is shown in Figure 5. Figure 5. for SINQ and other future spallation targets. Performance different target target materials materialsunder underSINQ SINQconditions conditions Performance comparison comparison for for different (calculations with the code LAHET) !!!!!!!!!! !!!!!!!!!!!!!!!comparison !!!!$iu $!for i§idifferent ^ Performance target materials under SINQ conditions (calculations with the code LAHET) 2.5 Zr rods Zr rods Pb + steel cladding (0.5 mm)Pb + steel cladding (0.5 2 0 10 10 20 50 mm mm 50 Pb-Bi 20 30 cold 0 0 Pb-Bi 30 40 source cold source 0.5 Pb + Zr cladding (0.7 mm) beam tubes 0 1 mm) Pb + Zr cladding (0.7 mm) beam tubes 0.5 1.5 target region 1 2 target region 1.5 thermal flux [rel. units] thermal flux [rel. units] 2.5 40 50 50 60 60 70 70 80 80 9090 FIGURE aluminium safety-hull FIGURE Thewindow windowof aluminium safety-hull FIGURE3.3.3. The The window ofofthe thethealuminium safety-hull ofof of target discs from it. it. Adapted target Mark-2after aftercutting cuttingseveral severaldiscs discs from Adapted target Mark-2 Mark-2 after cutting several from it. Adapted from from[2]. [2]. from [2]. 100 100 radialradial position [cm][cm] position FIGURE 2. Calculated Calculated radial flux distribution FIGURE 2. Calculated radial flux distributionin theSINQ SINQ FIGURE 2. radial flux distribution ininthe the SINQ moderator for different options of rod targets and a moderator for different options of rod targets and liquid moderator for different options of rod targets and aaliquid liquid PbBiPbBi target. target. PbBi target. 120 25 2 25 2 1.0x10 p/m 1.0x10 p/m 25 2 25 2 2.9x10 2.9x10p/mp/m 300 300 25 25 250 Stress [MPa] Stress [MPa] In target Mark 2 there were10 rodsholding holdingtest test In target target Mark 22 there were In Mark there were 1010rods rods holding test specimens (altogether about 1500), some containing specimens (altogether about 1500), some containing specimens (altogether about 1500), some containing thermocouples to monitor irradiationtemperature. temperature. thermocouples to the irradiation thermocouples to monitor monitor thethe irradiation temperature. Also dosimetry packages were placed with the test Also dosimetry dosimetry packages Also packages were were placed placed with with the the test test specimens. The temperaturesof ofmost mostofofthe thetest test specimens. The temperatures specimens. The temperatures of most of the test specimens were in the range of 250 to400 400°C. °C.During During specimens were in the range of 250 to specimens were in the range of 250– toDec. 4001999), °C. During its operation period (June 1998 target its operation operation period (June 1998 -– Dec. 1999), target its period (June 1998 Dec. 1999), target Mark 2 has been charged with 6800 mAhofofprotons. protons. Mark 2 has been charged with 6800 mAh Mark 2 has been charged with 6800 mAh ofproduction protons. peak radiation damage andhelium helium TheThe peak radiation damage and production Thewere peak12.5 radiation damage and helium production appm steel, respectively. were 12.5 dpadpa andand 850850 appm in in steel, respectively. were 12.5 dpa and 850 appm in steel, respectively. follow-up target (Mark 3 cf. figure 1), was TheThe follow-up target (Mark 3 cf. figure 1), was The follow-up targetway, (Mark 3 cf. figure 1), 2000 was equipped in a similar including more than equipped in a similar way, including more than 2000 specimens. target received an accumulated equipped in a This similar way, including more than proton 2000 specimens. This target received an accumulated protonof dose of This above 10 Ah, whichangives a maximum specimens. target received accumulated proton doseabout of above 10 Ah, which gives a maximum of 22 dpa inAh,steel. Thegives maximum irradiation dose of above 10 which a maximum of about 22 dpa in steel. The maximum irradiation temperature has risen up to 480°C. Among the samples about 22 dpa in steel. The maximum irradiation temperature has risen upintocontact 480°C. with Among the samples are somehas irradiated stationary liquid temperature riseninupcontact to 480°C. Among the samples are metal some(PbBi irradiated with stationary liquid and mercury). are some irradiated in contact with stationary liquid metal (PbBi and mercury). metal (PbBi and mercury). The analysis of the Al-Mg(3) safety-hull has been The analysis the Al-Mg(3) safety-hull haswindow been performed on of several discs cut from the beam The analysis of the Al-Mg(3) been performed cut fromsafety-hull the beam has window (figure on 3) several [2]. Thediscs engineering strain-stress curves performed on several discs cut from the beam window (figure 3) [2]. The engineering strain-stress curves shown in figure 4 demonstrate: a) significant (figure 3) strain-stress curves shown in [2]. figure 4engineering demonstrate: a) irradiation significant hardening hasThe been introduced by the (as shown in hasfigure 4the demonstrate: a)ductile significant hardening beenb) introduced (asat expected); and materialbyis the stillirradiation even hardening has been the2.ductile irradiation expected); and fluence b) theintroduced material evenis(as atan the highest of 3.1×10is25bystill p/m The latter 25 2 expected); b) the is still ductile result for material safety considerations in even relation the important highest and fluence of 3.1xl0 p/m . The latter is anat 25 the highest fluence ofsafety 3.1×10 p/m2. The in latter is an with theresult target enclosure. important for considerations relation important result for safety considerations in relation with the target enclosure. with the target enclosure. 350 350 2.4x10 25 p/m 250 2 3.1x10 p/m 25 2 2 2.4x10 p/m 2 3.1x10 p/m Unirr. Unirr. 200 200 150 150 100 100 50 50 0 -2 0 -02 0 -2 0 2 2 2 4 4 4 6 6 6 8 8 10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24 Strain 8Strain 10 (%) 12 14 16 18 20 22 24 (%) Strain (%) FIGURE 4. Tensile test results of samples cut from the FIGURE 4. edge Tensile testthe results of samples cut from the centre and 4. area oftest proton beam and unirradiated FIGURE Tensile results of samples cut from the centre and edge area of the proton beam and unirradiated material.and Adapted from [2].the proton beam and centre edge from area [2]. of unirradiated material. Adapted material. Adapted from [2]. Zy tube } Zy tube Zy tube steel } steel Zy tube Zy tube steel Zy tube FIGURE 5. A picture of neutron radiography showing the FIGURE 5. A of neutron radiographysteel showing the middle part of picture a Zircaloy clad martensitic (F82H) FIGURE 5.of Aa picture of neutron radiography middle Zircaloy clad martensitic steelshowing (F82H)the sample.part The black spots are believed to be hydrides formed middle partblack of aspots Zircaloy clad martensitic steelformed (F82H) sample. The are believed to be hydrides in the Zircaloy cladding. The black spots are believed to be hydrides formed insample. the Zircaloy cladding. in the Zircaloy cladding. WORK TOWARDS A LIQUID METAL WORK TOWARDS A LIQUID TARGET FOR SINQ METAL WORK TOWARDS A LIQUID TARGET FOR SINQ METAL It is now generally acknowledged that, for high TARGET FOR SINQ beam power and in particular for high beam power It is now generally acknowledged that, for high density required foracknowledged efficient flux It power is as nowand generally that, power for high beam in particular for highneutron beam beam power and in particular for high beam flux power density as required for efficient neutron density as required for efficient neutron flux generation, liquid metal targets are the concept of choice. The sensitivity of SINQ to neutron absorption in or near the target essentially limits the selection of available target materials to lead and some of its low melting alloys, in particular lead-bismuth. Currently (May 2002), the MEGAPIE project finished the engineering design phase, envisaging a target date of January 2005 to be installed at SINQ, followed by an approximately 9 months operational period in the year 2005. Corrosion and Liquid Metal Technology (The LiSoR experiment) CONCLUDING REMARKS The world's most powerful spallation neutron source is currently operated at the Paul Scherrer Institut. While there is a potential for further increase of the neutron flux in SINQ, which will be exploited to improve the facility's competitiveness, running a Megawatt class spallation facility in itself is an important cornerstone for many development projects in the field. Examples are MEGAPIE and PSI's input to the target concepts of the next generation spallation neutron sources, like ESS, SNS and JNSC. The SINQ target development program will also benefit most other projects in the field of accelerator application in nuclear technology. One of the major unknowns in liquid metal target development is related to the question, whether liquid metal-solid metal reactions (LiSoR) in the presence of (static or cyclic) stress are enhanced under irradiation. Since this is a problem that must be solved before a liquid metal target can be irradiated in a proton beam for an extended period of time, an experiment has been initiated to use PSI's 72 MeV Philips cyclotron (Inj. 1) to irradiate stressed steel specimens in contact with flowing liquid metal. Scoping calculations showed that, while much less radioactivity is produced, the damage levels and gas production in thin specimens by 72 MeV protons are, within reasonable limits, comparable to those on the inside of the proton beam window at 590 MeV. Also, the beam parameters can be adjusted in such a way that relevant heating rates at the solid-liquid interface are obtained. The irradiation program will start in June 2002. The initial program comprises four samples of a 9Cr-lMo martensitic steel (T91), the most promising material to be used for the enclosure hull. The envisaged irradiation times are 10 and 20 days, respectively, at a temperature of 300 °C. ACKNOWLEDGEMENTS The participation and collaboration of my colleagues Y. Dai, F. Groschel, H. Glasbrenner and E. Lehmann is greatly acknowledged. Special thanks go to Gunter Bauer (now FZ Jtilich) for his initiatives for the SINQ target development program. REFERENCES MEGAPIE The Megawatt Pilot Target Experiment, MEGAPIE [7] is a joint initiative by six European research institutions (including PSI) and JAERI (Japan), DOE (USA) and KAERI (Korea). The aim of this initiative is to demonstrate the feasibility of a liquid lead-bismuth target for spallation facilities at a beam power level of 1 MW. The goal of this experiment is to explore the conditions under which such a target system can be licensed, to accrue relevant materials data for a design data base and to gain experience in operating such a system under the conditions of present day accelerator performance. Furthermore, design validation by extensive monitoring of its operational behaviour and post irradiation examination of its components are integral parts of the project. The activities described above (STIP and LiSoR) are part of an extensive materials R&D program which is carried out in order to maximize the safety of the target and to optimize its layout. 121 1 P. Schmelzbach "The PSI cyclotron and its extrapolation to a 10 MW driver", this volume (2002) 2 G.S. Bauer, Y. Dai, W. Wagner ,,SINQ Layout, Operation, Applications and R&D to High Power", Ann. Chim. Sci. Mat. 27 (2002) 3 H. Spitzer, G.S. Bauer, T. Hofmann "First Operation Experience with the Cryogenic Moderator at the SINQ Spallation Neutron Source" Proc. Int. Workshop on Cold Moderators for Pulsed Sources, Argonne, EL (1997) 4 W. Wagner, J. Duppich, Proc. ICANS XE, Rutherford Appleton Laboratory, Report No. 94-025 (1994) I-368-I376 5 G.S. Bauer, A. Dementyev, E. Lehmann, "Target Options for SINQ - A Neutronic Assessment" in Proceedings ICANS XIV, ANL-98/33 (1998) 703-716 6 Y. Dai and G.S. Bauer, "Status of the first SINQ irradiation experiment, STIP-I", J. Nucl. Mater. 296 (2001) 43-53. 7 G.S. Bauer, M. Salvatores, G. Heusener, MEGAPIE, a 1 MW pilot experiment for a liquid metal spallation target J. Nucl. Mater. 296 (2001) 17-3
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