CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie 2002 American Institute of Physics 0-7354-0068-7 SUB-MOLECULAR FRACTURE STEPS IN SHOCK-SHATTERED RDX CRYSTALS AND FOLLOW-ON NANO-INDENTATION EVALUATION OF EARLY STAGE PLASTICITY J. Sharma1, C.S. Coffey2, R.W. Armstrong3, W.L. Elban4 and S.M. Hoover1 1 Carderock Division Naval Surface Warfare Center, Bethesda, Maryland 20817 Indian Head Division Naval Surface Warfare Center, Indian Head, Maryland 20640 3 ASFRL/MNME, 2306 Perimeter Road, EglinAFB, Florida 32542 4 Loyola College, Baltimore, Maryland 21210 2 Abstract Nano-crystallites of RDX produced by aquarium shock, were examined using atomic force microscopy and found to contain sharply defined, apparent shear-type (Mode II) fracture steps having heights less than the size of an RDX molecule. The sub-molecular steps run for substantial distances along crystallite surfaces, thus indicating concerted disregistry in depth between juxtaposed molecules across the crack surfaces. The observation of locally jumbled regions of displaced/misoriented molecules suggests an obstacle barrier, not previously considered, to either shear crack propagation or dislocation pile-up release with sufficient stress intensity to cause hot spot initiation. Recent follow-on nanostructural results are reported for separate cleaved RDX crystals containing nano-indentations showing only plastic deformation with evidence of cracking. laboratory-grown crystals revealed [2,3] that submolecular fracture steps had formed, running long distances along the surfaces. Step heights range from 0.05 to 0.4 nm, which are smaller than the size (0.5 nm) of an RDX molecule. The sub-molecular steps are associated with an extensive network of straight-line (planar) and sometimes non-linear cracks in bulk crystal specimens that were recovered largely intact. The steps relate geometrically to the familiar macro-scale Mode II shear fracturing. Figure 1 shows a line plot of a representative step. The crystallograpliic character of the step is obvious even in a 4 nm x 4 nm area image, of Fig. 2. Further, hardly any lateral gap is discernible at the step. From the spacings of molecules in a line going perpendicular across the step, it appears that the gap is 0.1-0.2 nm wide at most. Of particular interest now is the jumbled appearance of the INTRODUCTION Aquarium-shocked RDX (cyclotrimethylenetrinitramine) crystals have shown sub-molecular high fracture steps which can potentially provide a trigger decomposition mechanism. To assess the slowly produced plastic deformation of the nanometer regime, RDX crystals were indented with ultra sharp spikes and followed with an atomic force microscope (AFM). SURFACE STRUCTURE OF SHOCKED RDX Application of the atomic force microscope to view surfaces of nano-crystallites (20-500 nm) of RDX resulting from aquarium shock [1] of 837 densities in the respective crystal lattices [4,5]. This consideration was subsequently used to understand [6] the formation of nitroso compounds as decomposition products in production-grade RDX that had been drop-weight impacted [7]. The possibility exists that the side nitro groups in RDX serve as obstacles needed in the dislocation pile-up avalanche model [8] for hot spot formation in energetic crystals. The foregoing discussion is based on analysis of defect-free crystal lattices containing molecules in regular positions and orientations. Given the current nano-scale observations, locally jumbled regions of displaced/misoriented molecules are proposed as potential obstacles in dislocation pile-up formation, thus providing a new nanostructural-based explanation of hot spots in crystalline materials undergoing plastic deformation. surface molecules shown in Fig. 2. The relative positions/orientations of molecules at and away from the two crack surfaces have been effected. This has important ramification for the chemical reactivity/decomposition of RDX. It is envisioned that conformational changes and the rubbing action of molecules at fracture surfaces could provide an important trigger mechanism. The creation of steps may involve the breaking of intramolecular bonds. The extent of such a reaction pathway would depend on how far the fracture surfaces extend into the nano-crystallites, but potentially a large number of molecules could be involved. Figure 1. Line plot image of a fracture step smaller in height than an RDX molecule observed on nanocrystallites, produced by aquarium-shock. Figure 3. SEM image of the spike grating used to produce indentations in RDX crystal. The spikes were 700 nm high with tips less than 10 nm radius of curvature and 20 degree tip angle. NANO-SCALE PLASTICITY IN INDENTED RDX In order to study the plasticity of RDX at the nano-scale in a controlled way, a novel, inexpensive technique was devised to deform freshly cleaved surfaces at very small loads. RDX was pressed into a calibration grating, manufactured by MikroMasch*, using a microindentation hardness tester, without affixing the usual diamond pyramid (Vickers or Knoop) indenter. A force of 25 g was applied for 10 s dwell. The grating consists of approximately 106sharp spikes in square array over a 2 mm x 2 mm area on a single crystal silicon Figure 2. Line plot of a molecularly resolved AFM image, showing that the 0.25 nm high fracture step can be distinctly seen even on a 4nm x 4nm area image. The relatively high hardness of RDX and related energetic crystals has been explained at the nanometer scale by the difficulty of dislocation motion occurring because of hindered shear displacements between the juxtaposed irregularlyshaped molecules at relatively high packing 838 for an obstacle character of the (boundary-type) line structure is shown by the discontinuous elevation changes associated with the small indentations revealed in Fig. 5. wafer, resulting in a 2 um spacing between adjacent spikes. Individual spikes have circular crosssections, are 700 nm high and have a 20° apex angle; the utmost tip radius of curvature is <10 nm. The use of ultra sharp spikes, set in a patterned way, as seen in Fig.3, has made it possible to examine plastic deformation even when the impressions are only nanometers deep. 1500 -8000 1000 8000 500 4000 nm 2000 500 1000 1500 Figure 5. The indentation on the top left shows how the surface gets pressed down over a dimension of a few hundred nanometers before any hole is produced. Firmer indentations result in prominent holes. nm Figure 4. AFM image of the indented surface of RDX, showing deep and shallow indentations produced in a square pattern. The deeper ones show sharply defined 100-200 nm deep holes. At points of least force 3-10nm deep impressions extended over 200-300 nm are produced (See left top of Fig.5.). At higher force, a sharply defined impression is produced. Figure 5 reveals, in addition, that the indentations have polygonally-shaped edges. The other two indentations of Fig. 5 show prominent hole formation from deeper penetration of the spike. They are approximately 100 nm deep as measured by the AFM, but the scanning tip of the AFM is too fat to probe deep and give full depth. The larger indentations were observed to have built-up regions of higher elevation distributed immediately adjacent to the residual impression. Figure 6 shows an example of these pile-up mounds. It is instructive to relate the nanoscale indentations of various sizes to microindentation results reported for RDX crystals. First, there is the important observation that no cracking has occurred at these small indentations, also made at small effective load values, despite the fixed cone angle of the indenter points, corresponding to an Since the RDX cleavage surfaces are not perfectly flat, the contact was not uniform causing the resultant nano-indentations to have varying sizes, which allowed successive stages of material response prior to crack formation to be followed. The distances between adjacent impressions were sufficient to allow the corresponding deformations to be independent of each other. Sometimes during the indenting process a little lateral movement of the crystal surface relative to the grating occurred, which is apparent in the AFM images. This led to streaking and very closely spaced, multiple impressions at some sites. The indented crystal surface, indicated to be (001) as the preferred cleavage plane, also exhibited a striated appearance of hills and valleys (See Figs. 4 and 5.). The undulated surface presumably relates to an underlying internal growth sector structure first reported for RDX crystals by van der Steen and Duvalois [9]. Here, important evidence 839 ACKNOWLEDGEMENTS otherwise large effective strain value. Elban, Armstrong and Russell [10] reported an absence of cracking for effective small strains and load values applied in a ball microindentation test. Next, there is the apparent two-step process indicated for increasing nano-indentation sizes of primary dislocation flow occurring to form the indentations at small loads, in the absence of secondary, volume conserving slip surrounding the residual nanoindentations only at larger indentation sizes [11]. Such secondary slip is very evident in Fig. 6 where the raised areas are readily identified. In Fig. 6 also, there is indication of the indentation strain field being heavily pitted, perhaps, relating to the speculative Frank suggestion of dislocations exhibiting hollow cores for large Burgers vector dislocations [12]. 0 nm 500 This AFM based research has been solely supported by the U.S. Office of Naval Research (ONR). N0001401WX20909 (Program Officer Dr. Judah M. Goldwasser). REFERENCES 1. Sandusky, H.W., Beard, B.C., Glancy, B.C., Elban, W.L. and Armstrong, R.W., "Comparison of Deformation and Shock Reactivity for Single Crystals of RDX and AP," in Mater. Res. Soc. Symp. Proc. 296,1993, pp. 93-98. 2. Sharma, J., Armstrong, R.W., Elban, W. L., Coffey, C.S. and Sandusky, H. W., Appl Phys. Letters 78, 457-459(2001). 3. Coffey, C.S. and Sharma, J., J. Appl Phys, 89, 4797-4802(2001). 4. Armstrong, R.W. and Elban,W.L., "Microstructural Origin of Hot Spots in RDX Crystals," in Energetic Material Fundamentals Workshop, Los Alamos National Laboratory, 1986, (Chemical Propulsion Information Agency [CPIA] Publication 475, 1987) pp. 177-182. 5. Dick, J.J., Mulford, R.N., Spencer, W.J., Pettit, D.R., Garcia, E. and Shaw, D.C., J. Appl Phys. 70, 3572(1991). 6. Armstrong, R.W., J. Physique IV, Colloque C4, Supplement au J. Physique III, 5, C4-89-102 (1995). 7. Hoffsommer, J.C., Glover, D.J. and Elban, W.L. J. Energetic Mater., 3, 149-167(1985). 8. Armstrong, R.W., Coffey, C.S. and Elban, W.L, ActaMetall, 30,2111-2116 (1982). 9. van der Steen, A.C. and Duvalois, W., "What Do Explosive Particles Look Like?" in ONR/TNO Workshop on Desensitization of Explosives and Propellants, Preprints Volume 3, Prins Maurits Laboratory, Rijswick, The Netherlands, p. 1. 10. Elban, W.L., Armstrong, R.W., and Russell, T.P., Phil Mag., 78, 907-912 (1998). 11. Elban, W.L. and Armstrong, R.W., Acta Mater., 46, 6041-6052(1998). 12. F.C. Frank, Acta Cryst, 4,497-501 (1951). * Distributed by K-TEK International, Inc, Portland, OR. 97223. 1000 Figure 6. Surface mode image of a large indentation (approximately 700 nm in size) from which pile-up material (510 nm high) has been pushed out on all sides. The pile-up material has sharp borders and is full of 100-200 nm size welldefined, 3-10 nm deep, dislocation core holes. SUMMARY Sub-micron size indentations on RDX crystals, produced with very sharp silicon spikes, having radius of curvature smaller than 10 nm, have been reported for the first time. It appears that before the tip penetrates into the crystal, extended but shallow deformation of the surface takes place. Under higher force, sharply defined indentations are produced and mounds arise around them. The surface of the mounds shows very small craters, having a surface density of 108 cm"2, that are interpreted as dislocation core holes. 840
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