CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 MOIRE INTERFEROMETRY STUDIES OF PBX 9501 Philip J. Rae*, H. Timothy Goldrein*, Stewart J. P. Palmer* and William Proud* ""University of Cambridge, Cavendish Laboratory, Madingley Road, Cambridge, UK. CB3 OHE Abstract The microstructure of polymer bonded explosives influences significantly the mechanical response to quasi-static and dynamic loading. The microstructure of PBX 9501 is examined using moire interferometry, a sensitive optical technique useful for measuring in-plane displacement. Quasi-static deformation and fracture has been followed and the influence of the crystal microstructure is found to be significant. If moire interferometry is to be useful at high strain rates, changes in the experimental setup are required. These alterations are outlined. INTRODUCTION The US composition PBX 9501 is a much studied explosive [1, 2, 3, 4]. It is manufactured from 95% by weight crystalline explosive and 5% rubbery binder [5]. An image of the microstructure, taken with polarised light, is shown in figure 1. The explosive crystals in this composition are typically angular in shape and can be extensively flawed, with growth inclusions, voids and deformation twins. Post failure optical and electron micrographs can be taken showing the failure route and nature of cracking but this method reveals no quantitative information about the material deformation. Past studies have revealed that the quality of the explosive crystals and the toughness of the binder play a key role in the mechanism of fracture [6, 7, 8, 9]. These experiments followed deformation and failure under quasi-static loading. An obvious extension of this research is into the dynamic regime. As in many other areas of scientific investigation, researchers are seeking to create analytical and computer models of the response of PBXs to a variety of impact situations [10]. The strain-rate regimes of interest vary between creep and high intensity shock waves and such models require experimental verification. In order to understand in a quantitative manner the microscopic deformation of these materials under load, a high-resolution measurement technique is required. A number of possible techniques could be employed [11] but moire interferometry offers a non-contact, sensitive and whole-field solution. FIGURE 1. Optical micrograph of PBX 9501 showing the angular nature of the filler, growth inclusions, voidage and deformation twins. QUASI-STATIC MOIRE INTERFEROMETRY High Resolution moire interferometry is a sensitive coherent optical technique which allows the measurement of in-plane displacements [12, 13, 14]. By taking white-light images of the microstructure in exact registration with laser interferograms, a direct correlation of the measured displacement field with features in the composite microstructure is made. The technique works by using collimated laser beams falling onto a thin phase diffraction grating bonded to the test specimen surface. A single beam falling onto a phase grating surface produces a number of diffracted beams. The number and angle at which they are formed depends on the frequency of 825 the laser light, the angle of incidence and the pitch or spatial frequency of the grating. If two collimated beams are set up so that their +1 and — 1 diffraction orders respectivly leave normal to the grating surface, as in figure 2(left), then any change in the grating pitch produced by mechanical strain will cause a change in the angle at which the diffraction orders leave the grating, figure 2(right). In quasi-static experiments the interference pattern created by the overlapping diffracted beams may be recorded as a two-dimensional fringe pattern on a CCD camera. It can be shown [12] that each fringe represents a local displacement of half a grating pitch, in a direction perpendicular to the grating rulings. In these experiments a He-Ne laser (wavelength 632.8 nm) is shone onto a phase grating of 1200 lines mm"1 cast onto the PBX surface. This produces an extra interference fringe for each 0.4167 /urn of local in-plane displacement. Only local strains are measured by this system since rigid body motion of the specimen does not change the grating pitch. Out of plane motion is not measured since the path length of each beam is equally affected leading to an unchanged interference pattern. Using computer analysis and phase stepping [15, 16, 17], a sensitivity of around one hundredth of a fringe may be achieved, leading to a displacement uncertainty of approximately 10 nm. A schematic of the optical arrangement is presented in figure 3. Phase gratings are replicated on the specimen using a low modulus epoxy resin which does not reinforce the specimen surface significantly. Thin gratings (<5 ^um) are required to prevent the 'smearing' of high local strains over a larger surface area. The grating is coated with a thin layer of gold (^5 nm) to enhance the diffraction efficiency, whilst allowing white light pictures to be obtained with the video camera through the grating. Figure 4 shows a contour map of a fractured sample of PBX 9501. The specimen has been loaded at a strain rate of approximately 10~4 s"1 in the Brazilian test [18, 19]. In this biaxial test compression occurs vertically while the measurement is taken in the horizontal, tensile, direction. It can be seen that a significant vertical crack has occurred in a large filler particle (marked A). It can also be seen that the material on the left of the image has deformed uniformly and with little correlation to the underlying microstructure. Figures 5 and 6 show only the white-light micrographs obtained before and after FIGURE 2. Principal of moire interferometry. Left: undeformed phase grating with symmetric input beams. Right: deformed phase grating resulting in altered angles of diffraction. Optical fibre 2 —— \J———————————————————^Mirror 2 FIGURE 3. A schematic of a moire interferometer. failure. The cracked crystals are more obvious in these images. Only the post failure contour map is presented here. Eleven others were recorded during loading; they show incremental increases in displacement prior to total sample failure. DYNAMIC MOIRE INTERFEROMETRY In principal moire interferometry is applicable to dynamic events, however some simplifications are required. Is is not possible to perform phase-stepping at more than a few hundred frames per second. For fast events the fringes patterns need to be photographed and analyzed using the 'fourier transform technique'[20]. This necessity reduces the fringe interpolation accuracy to about 1 /10th of a fringe, corresponding to about 100 nm. A typical set of interference fringes showing the sinusoidal nature of the pattern produced is shown in figure 7. In addition, powerful lasers are required. If one 826 1200 FIGURE 4. 0.5 //m. Post failure contour map in PBX 9501. The applied tensile stress is horizontal and the contour displacement is FIGURE 5. Microstructure of the sample shown in figure 4 prior to sample loading. FIGURE 6. Microstructure of the sample shown in figure4. wishes to capture the deformation due to a shock front moving at between 2-1 km s"1, exposures of less than 100 ns are required. Even with image intensified cameras a great deal of light needs to be delivered to the specimen. This high-power-density precludes the use of single-mode optical fibres in the system and forces the researcher to use bulk optics despite a considerable increase in experimental dif827 4. 5. 6. 7. 8. FIGURE 7. 9. A typical set of interference fringes. 10. ficulty. One final limitation is that whilst white-light images may still be taken through the grating before loading it is not possible to do this during the dynamic event in addition to capturing interferograms. 11. ACKNOWLEDGMENTS The authors wish to thank the Los Alamos National Laboratory (USA) for suppling samples of PBX 9501 and the Atomic Weapons Establishment, Aldermaston UK for funding the research. 12. 13. 14. REFERENCES Gray III, G. T., Idar, D. J., Blumenthal, W. R., Cady, C. M, and Peterson, P. D., "High and low-strain rate compression properties of several energetic material composites as a function of strain-rate and temperature", in llth International Detonation Symposium, Snowmass, Colorado 31 Aug.-4 Sept. 1998. 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