CP620, Shock Compression of Condensed Matter — 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 THE FAILURE OF ALUMINIUM NITRIDE UNDER SHOCK I.M. Pickup, N.K. Bourne* *Royal Military College of Science, Cranfield University, Shrivenham, Swindon, SN6 8LA, UK. Defence Science and Technology Laboratory, Chobham Lane, Chertsey, Surrey, KT16OEE, UK Abstract. The shear strength of aluminium nitride has been measured over a range of impact stresses by measuring lateral stresses in plate impact experiments. The range of impact stress spanned several key shock thresholds for the material, pre and post Hugoniot elastic limit and up to values where the hexagonal to cubic phase transition starts. The shear strength measurements indicate significant inelastic damage at stress levels in excess of the HEL, but a significant recovery of strength at the highest impact stress was observed. This stress equates to the phase transition stress. The shear strength behaviour is compared to that of silicon carbide, which does not exhibit a phase change at these impact velocities. INTRODUCTION this with ballistic performance. The shear strength in the shocked ceramic was determined by embedding manganin gauges in plate impact specimens to monitor the lateral stresses. Over the last 10 years aluminium nitride (A1N) has been the subject of a significant number of shock and ballistic studies. It has some interesting features in both fields. The material has been the subject of ballistic trials over a wide range of kinetic energy projectile velocities [1-2] (up to 5000 ms"1). It has been noted that at lower velocities (1300 ms"1) the ballistic penetration resistance of A1N is significantly less than that of other nonoxide ceramics, e.g. B4C, SiC and TiB2. At higher velocities (-2500 m s"1) it is apparently significantly greater. In shock studies several investigations have reported a wurtzite (hexagonal) to rock-salt (cubic) phase transformation initiating at pressures from 16 to 24 GPa depending on material, particularly grain-size, and measurement technique [3-6]. The work presented here describes the initial experiments in a programme which compares the deviatoric strength of A1N and SiC from relatively low impact stresses to stresses up to the phase transition in A1N with a view to determining the relative shear strength behaviour and correlating EXPERIMENTAL The impact experiments were conducted using a 50 mm diameter gas gun. Impact velocity was measured to an accuracy of 0.5% using a sequential pin-shorting method and tilt was fixed to be less than 1 mrad by means of an adjustable specimen mount. Impactor plates were made from lapped copper and aluminium discs and were mounted onto a polycarbonate sabot with a relieved front surface in order that the rear of the flyer plate remained unconfmed. Targets were flat to less than 2 |um across the surface. Lateral stresses were measured using manganin stress gauges of type J2M-SS-580SF-025 (resistance 25 ft). The gauges were placed at varying distances from the impact face as shown in Fig. 1. They had an active width of 240 jam and which contrasts with the 2 mm wide gauges used by Rosenberg [7]. 771 5 mm tungsten flyer travelling at 975 m s"1. These impacts induced stresses of magnitude 5.6, 14.0 and 19.5 GPa respectively. The magnitude of the HEL for the material is around 9.5 GPa [6] whilst the phase transformation has been reported to initiate at -19.5 to 20 GPa for A1N with a similar grain size. FIGURE 1. Experimental arrangement for lateral and longitudinal stress experiments, a) Longitudinal and lateral stress gauge mounting positions with rear PMMA plate, b). Sectioning for multiple lateral gauge measurements. The lateral stress, cry, was used along with the longitudinal stress, crx, to calculate the shear strength of the material, r, using the well-known relation (1) 1 This quantity has been shown to be a good indicator of the ballistic performance of the material [8]. This method of determining the shear strength has the advantage over previous calculations of being direct since no computation of the hydrostat is required. The materials used in this study were manufactured by Cercom Inc. A linear intercept method was used to measure grain size, yielding values of 4±3 and 2±2 jim for A1N and SiC B respectively. The density was measured by a water immersion technique to be 3.19 and 3.22 g cm"3 for A1N and SiC B respectively. The traces below the HEL show features typical of polycrystalline materials such as alumina. The stress rises to a plateau at the first gauge and after 400 ns rises again to a second higher lateral stress. This second rise is interpreted as the arrival of a failure wave behind which the strength reduces [8]. The gauge at 6 mm does not rise above the first level, implying that a failure wave does not penetrate to this thickness during this loading time. The trace at an intermediate stress between HEL and phase transition does not show the stepped rise described above. It may be that at this impact stress the failure wave may travel with the shock as has been seen in lead-filled glasses described elsewhere [9, 10]. The 6 mm gauge shows a lower lateral stress than that at 2 mm which may indicate that the failure does not penetrate equally from the impact face through the thickness of the tile. The traces obtained above the phase transformation show an entirely different behaviour. Whereas the other sensors observe the lateral stress rising in a step from a lower to a A1N This work A1N Rosenberg (7) SiCB v mm ns~* 10.46 mm jus'1 6.14 0.24 3.23 10.72 6.27 0.24 3.22 12.26 7.78 0.16 2 FIGURE 2. Impacts of Al alloy, copper and tungsten alloy flyers onto AIN. Lateral gauges at 2 mm (bold lines) and 6 mm (fine lines) from the impact surface. TABLE 1. PROPERTIES OF ALUMINIUM NITRIDE gcm~3 3.19 Time/MS RESULTS Lateral stress histories are shown in Fig. 2 for three impacts upon A1N with a 10 mm thick aluminium flyer travelling at 556 m s"1, a 5 mm thick copper flyer travelling at 833 m s"1 and a 772 higher value, these traces show the opposite behaviour. The lateral stress falls from a high to a lower value indicating a strengthening of the material. It is acknowledged that at the highest stress the manganin gauges are approaching an upper performance limit, prior to the electrical breakdown of the polymer gauge encapsulation at stresses greater than 24 GPa. Such a breakdown is mediated by the use of thicker polymer films and choice of polymers. Lateral traces for SiC B [11], impacted at similar stresses to the 19.5 GPa A1N are shown in Fig. 3. SiC does not undergo a phase change in this stress regime and in contrast to A1N behaves as described above with the two stage trace indicating strength loss behind a failure wave. The initial and final value of the stress are used to calculate shear strengths which are nominated ahead and behind respectively in Fig. 4. greater width and a different material. His work did not exceed the phase transformation and the thickness of the sensors precluded resolution of the two components to the failure wave, but nevertheless the strength up to the phase transformation was mapped thoroughly for his material. For the SiC material the shear strength follows the elastic line up to stresses approaching it's HEL (~ 15 GPa). Beyond this, the shear strength deviates from the elastic behaviour indicating both instantaneous damage and a further small reduction in strength behind the failure wave. For AIN the shear strength deviates from the elastic line at approximately the HEL value (9.5 GPa) indicating significant instantaneous damage, with the initial stages of the lateral stress history suggesting inelastic behaviour. The shear strength of the AIN in the current study levels off at ~ 2 GPa, slightly lower than that of Rosenberg [7]. For the AIN specimen impacted at 19.5 GPa longitudinal stress, due to the strong reduction in the lateral stress observed in the stress history in Figs. 2 and 3, there is an apparently significant strengthening effect. The shear strength of the AIN increases to a value similar to the shear strength of SiC B rising from 3.25 GPa to 7.25 GPa. It is significant that the transition in behaviour occurs at the phase transition onset stress. AIN 19.5 GPa 0 10 9 0 0.5 1 1.5 8 Time (iiS) 7 FIGURE 3. Contrasting lateral stress histories of SiC B and AIN impacted at -20 GPa longitudinal stress (ax is indicated by each curve). The calculated shear strength (using equation 1) is shown in Fig. 4. The rising diagonal lines represent the elastic values calculated using the longitudinal stress and the Poisson's ratio (solid line for SiC B and dotted for AIN). The Phase transformation initiation stress for AIN is indicated as a vertical dotted line. Two points are plotted for each experiment. The first corresponds to the value ahead of the failure front (filled symbol) and the second to that behind it (open symbol). The crosses show the data of Rosenberg [7] using gauges of 10 15 20 25 Longitudinal stress /GPa FIGURE 4. The shear strength of AIN and SiC plotted against longitudinal impact stress. The diagonal lines are the calculated strength based on elastic properties (solid for SiC and dotted for AIN). 773 At present neither the reasons for the strength increase nor the significance of the structure on the lateral A1N trace for the 2 mm gauge (impact stress 19.5 GPa) is understood. The phase transition which occurs at this level of stress has an associated (non-recoverable) volumetric compression of -20% [5]. It is therefore unlikely that the apparent strength increase results from a bulking effect increasing pressure and consequently effective strength. Mashimo [6] has measured a significant increase (nearly 50%) in the bulk modulus of the high pressure, cubic phase. This may significantly affect the measured lateral stresses. 3. Vollstadt, H. Ito, E., Akaishi, S. and Fukunaga, O., Proc. Jpn. Acad., Ser. B: Phys. Biol. Sci., 66, p.7, 1990. 4. Ueno, M., Onodera, A., Shimomura, O and Takemura, K., Phys. Rev. B 45,10123, 1992. 5. Kipp, M.E. and Grady, D.E., 'Shock phase transformation and release properties of aluminium nitride', DYMAT 94 Internat. Conf. Mechanical and Physical Behaviour of Materials under Dynamic Loading, Journal de Physique, p. 249, 1994. 6. T. Mashimo, T., Uchino, M., Nakamura, A., Kobayashi, T., Takasawa, E., Sekine, T., Nuguchi, T., Hikosaka, H. and Fukuoka, K., J. Appl. Phys. 86, pp.6710-6716, 1999. 7. Rosenberg, Z., Brar, N.S. and Bless, S.J., J. Appl. Phys. 70,pp.l67-171,1991. 8. Bourne, N. K. and Millett, J. C. F., 'On impact upon brittle solids', DYMAT 2000, Internat. Conf. Mechanical and Physical Behaviour of Materials under Dynamic Loading, Journal de Physique IV, pp. 281-286,2000. 9. Bourne, N. K. and Millett, J. C. F., The Dynamic response of Soda-lime glass', in Shock Compression of Condensed Matter-1995, edited by S. C. Schmidt et al., AIP Press, pp.567-572, 1996. 10. Bourne, N.K., Millett, J.C.F., Rosenberg, Z. and Murray, N.H., J. Mech. Phys. Solids 46, pp. 18871908, 1998. 11. Pickup, I. M. and Barker, A. K., 'Deviatoric strength of silicon carbide subject to shock,' in Shock Compression of Condensed Matter-1999, edited by M. D. Furnish et al., AIP Press, pp. 573-576, 1999. CONCLUSIONS The deviatoric strength of A1N has been measured in shock studies from sub-HEL levels to stresses where the hexagonal to cubic phase change initiates. At the lowest stresses, failure wave characteristics were observed. At impact stresses in excess of the HEL inelastic behaviour, probably in the form of instantaneous damage travelling with the shock front was evident. Very significant shear strength recovery was apparent for impact stress at the level which initiates the phase transition. The shear strength behaviour of silicon carbide was compared over the same stress regime using exactly the same measuring techniques as a standard material which does not phase transform in the stress range. The unusual response observed in the A1N, at the highest impact stress, i.e. significant reduction in lateral stress, was not apparent in SiC at similar stresses. This tends to suggest a material response was governing the reduction rather than gauge breakdown. REFERENCES 2. Reaugh, J. E., Holt, A. C., Wilkins, M. L., Cunningham, B.J., Hord, B.L and Kusubov, A.S., Int. J. Impact. Eng. 23, pp. 771-782, 1999. Orphal, D. L., Frantzen, R. R., Piekutowski, A. J., Cunningham, B.J., Hord, B.L and Kusubov, A.S., Int. J. Impact. Eng. 25, pp. 221-231, 2001. 774
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