CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 FACTORS INFLUENCING THE SHAPE OF THE FRACTURE WAVE INDUCED BY THE ROD IMPACT OF A BRITTLE MATERIAL A.D. Resnyansky1 and N.K. Bourne2 1 Weapons Systems Division, Aeronautical and Maritime Research Laboratory, DSTO, PO Box 1500, Salisbury SA 5108, Australia 2 Royal Military College of Science, Cranfield University, Shrivenham, Swindon, SN6 8LA, UK Abstract. A fracture wave in a brittle material is a continuous fracture zone which may be associated with the damage accumulation process during the propagation of shock waves. In multidimensional structures the fracture wave may behave in an unusual way. The high-speed photography of penetration of a borosilicate (pyrex) glass block by a hemispherical-nosed rod (1) shows a visible flat wave forming as the fracture front. The role of the complex stress state and kinetic description of the damage accumulation are analysed to describe the process of the impact. The DYNA2D hydrocode and a kinetic strain-rate sensitive model (2) are employed. the impact superimposed by the kinetic accumulation of damage during the fracture wave formation. The role of the complex stress state is analysed with a kinetic approach to the damage accumulation in order to describe the fracture wave formation. The damage kinetics is verified with available onedimensional tests (5). The choice of an equivalent stress for the damage kinetics treating the complex stress state is discussed in detail. The present paper analyses the test results observed in (1). The work employs a damage accumulation model of the phase transition type developed earlier (2). The model was incorporated within the DYNA2D-hydrocode. Results of the calculations demonstrate that good agreement with the experiment may be taken into account with the treatment of complex stress state within the constitutive approach in the manner of a cup model. INTRODUCTION Studies of the fracture waves in brittle materials become increasingly popular due to the application of ceramics, high strength glass, concrete etc. In considering the failure phenomenon, special attention is paid to the formation and behaviour of a continuous fracture zone within or behind shock wave which Kanel named a fracture wave (3). Feature of the process is the material failure in a compression zone, because fracture wave follows the shock wave. The fracture wave phenomenon is associated with accumulation of damage that requires a kinetic constitutive description. In the multi-dimensional case of ballistic impact, fracture waves may behave in an unusual manner. Investigations have used high-speed imaging of impacted borosilicate glass (pyrex) in various papers (1, 4). In (4) a periodic structure of fracture waves in colliding glass rods has been observed. In (1) the ballistic impact of a pyrex glass block by a rod with a hemi-spherical nose resulted in development of a fracture wave that appeared to be headed by a flat region. This behaviour is apparently related to the specific role of a complex stress state in the area of MODEL The model (2) uses the representation of a brittle material as a two-phase 'mixture' of two constituents. Each of the components is managed by its own strain-rate sensitive model of the relaxation 743 type (6). A damage parameter c is responsible for the non-equilibrium transition of one phase to another. The 'undamaged' phase corresponds to the parameter value c=0. c=l associates the material with a state of continuous 'totally damaged' material, which is a hypothetical material saturated with 'damage' that means that no further degradation can occur in the material. The 'damaged' state differs from the original one only in its mechanical properties. For example, in the given case the second phase of the pyrex glass has the same density and bulk modulus, but a significantly reduced shear modulus. Yield limits of the second constituent should be also essentially reduced for the whole range of strain rates. The combined material is governed by a model with transition kinetics for the damage parameter which allow smooth connection of the two phases during the fracture process. here I/A is a kinetics dependence fit to experimental stress-strain curves, a for stress, and T for temperature. The equations of state for the damaged material are a combination of equations of state (EoS) for the phases according to a phenomenological approach (a substitute of the mixture rule). The model is employed by an in-house onedimensional code and is incorporated within LSDYNA2D (9). ONE-DIMENSIONAL ANALYSIS The chosen damage kinetics has been verified with available experiments (the stress measurements by manganin gauges) of the plane impact of a block of pyrex glass with a copper flyer plate (5). Calculation of the stress states are shown in Fig. 2 for two velocities of impact. The calculations clearly demonstrate appearance of the transition related to damage and which can be associated with the fracture wave. The calculation results (curves Cl and C2) are in a good agreement with the test data (curves El and E2 from (5)). 1.6 l oS 0.8 0 f tr <o i i 530 2 4 6 e,% 2 4 6 s,% FIGURE 1. Calculated stress-strain curves (left) and associated concentration parameter (right) used for the modelling of the pyrex glass at the strain rates 103 s"1 (7) and 10~2 s"1 (2). s,3 The model is an example of a two-phase phenomenological approach which can consider many situations where two phases described by their own properties can be connected through the transition/concentration parameter (7, 8). The model for each of the phases is a strain-rate sensitive model described in (6). The model includes: (i) conservation laws; (ii) constitutive equation for relaxation of shear stress; (iii) the two phase model is completed with a kinetics for the damage parameter c: 250 El -1 Time FIGURE 2. Stress profiles in plates of pyrex glass for impact by copper flyer plate with velocities 250 m s"' (curves Cl and El) and 530 m s'1 curves C2 and E2). 744 stress states at which the material fail is between the curves 1 and 2 in Fig. 3. A simple loading confirmation of this can be found in Fig. 1 where two stress limits correspond to a high strain rate and a quasi-static case. Now we analyse the case of impact of a block of pyrex glass by a steel rod with the impact velocity of 536 m/s (1). The rod is of 10 mm diameter and has a hemi-spherical nose. The failure wave photographs taken in (1) are shown in Fig. 4. The 5 mm cross-mark is used for location of the fracture wave position. ANALYSIS OF BALLISTIC IMPACT Treating stresses in a multi-dimensional geometry is not simple. Traditional fracture criteria for complex stress states elaborate an equivalent stress as a criterion of failure. For brittle materials two stress modes, which are the shear stress a and pressure p, are considered essential. Therefore for engineering materials like concrete, soil, etc. a closed curve (a cap fracture model (10)) is usually drawn in the shear stress-pressure space which is a limiting surface for stresses the material can sustain at quasi-static loadings. In this case the equivalent stress (JeqvCos p) is a functional combination of the shear stress and pressure which restricts the set of accessible states within the zone creqv< (Jcrit. Here creqv=orcrit can be considered as a fracture criterion. For the case of shock wave loading there is not a single level curve creqv=crcrit. Conventionally for the processes of different duration a separate criterion 0"eqv=0'Crit can be drawn in the (a, p)-space. We consider a cap model presentation suitable for our current purpose. In this case a chosen quasi-static criterion could be drawn as curve 1 in Fig. 3. Then a theoretical strength curve would be a curve 2 in Fig. 3. However for impact processes at a finite duration corresponding curve would be between the curves 1 and 2. FIGURE 4. The high-speed photographs (1) of the high-velocity impact of a pyrex glass block by a semi-spherical-nose projectile. 2 jusec shear stress pressure FIGURE 3. Schematic of contours of equivalent stress CFeqV= const for the quasi-static and theoretical strength FIGURE 5. Development of the damage contours in a block of Pyrex glass after impact by a semi-spherical-nose rod with the velocity of 536 m/s. Application of these intermediate criteria to a real problem is almost impossible but this idea may be easily realised within the kinetic approach we employ. We consider that the functional form of equivalent stress in the above form can be used instead of a simple state stress a in the constitutive equations of the model. With this approach the Result of the corresponding calculation with DYNA2D-hydrocode employing the model implemented is shown in Fig. 5. The failure wave front is visible as three successive contours of the damage concentration levels (c=3/6; c=4/6, and c=5/6). The contours are very close to each other 745 because of the specific kinetics chosen for this case; sharp stress drop and concentration rise in Fig. 1 for the case of uniform deformation illustrates this. The fracture wave in the calculation is being developed with approximately the same velocity of 1.8 km/s as observed in the test (1). In order to understand the nature of the fracture wave a calculation was conducted for similar problem with a flat-nose projectile. Results of this calculation are shown in Fig. 6. Sjusec compression zone. Taking both mechanisms with the kinetic approach can be done with suitable choice of equivalent stress in the constitutive equations. REFERENCES 1. Bourne, N. K., Forde, L., and Field, J. E., "High-speed photography and stress-gauge studies of the impact and penetration of plates by rods," in Proc. 2Td International Congress on High-Speed Photography and Photonics1996. edited by D. L. Paisley, Proc. SPIE Vol. 2869, 1997. pp. 626-635. 2. Imomnazarov, Kh. Kh., Resnyansky, A.D., and Romensky, E.I., "Dynamic Damage Model for Viscoelastic Material", in ACAM99, the Second Australasian Congress on Applied Mechanics, 10-12 February, 1999, Canberra, Australia, U-078, pp. 1-6. 3. Kanel, G.I., Molodets, A.M. and Dremin, A.N., Combust Explos. Shock Waves 13, 772-777 (1977). 4. Murray, N.H., Bourne, N.K., Field, J.E., and Rosenberg, Z. "Symmetrical Taylor Impact of Glass Bars", in Shock Compression in Condensed Matter-1997., edited by S.C. Schmidt et al, AIP Conference Proceedings 429, New York, 1998, pp. 533-536. 5. Bourne, N. K., Rosenberg, Z., Mebar, Y., Obara, T., and Field, J. E., J de Physique IV Colloq. C8, 4, 635-640 (1994). 6. Godunov, S.K. and Romensky, E.I., Elements of Continuum Mechanics and Conservation Laws (in Russian), Novosibirsk, Nauchnaya Kniga Publ., 1998. 7. Resnyansky, A.D., Milton, B.E., and Romensky, E.I., "A Two-Phase Shock-Wave Model of Hypervelocity Liquid Jet Injection into Air", in Proc. JSME Centennial Grand Congress (Int. Conf. on Fluid Engnrg), JSME ICFE-97-228, Tokyo, Japan, 13-16 July, 1997, pp 943947. 8. Resnyansky, A.D. and Romensky, E.I., "Using a homogenization procedure for prediction of material properties and the impact response of unidirectional composite", in Proceedings llth Int. Conf. on Composite Materials, Vol. II: Fatigue, Fracture and Ceramic Matrix Composites, (Ed. Murray L. Scott), Gold Coast, Queensland, Australia, 14th-18th July, 1997, Woodhead Publishing Ltd, 1997, pp. 552-561. 9. Hallquist, J.O., User's manual for DYNA2D An explicit two-dimensional hydrodynamic finite-element code with interactive rezoning, Lawrence Livermore National Laboratory, UCID-18756, Rev. 2, 1984. 10. Chen, W.F. and Baladi, G.Y. Soil Plasticity, Developments in Geotechnical Engineering, 38, Elsevier Sci. Publ., NY, 1985. 3.5jusec 5-FIGURE 6. Development of the damage contours in a block of Pyrex glass after impact by a flat-nose rod with the velocity of 536 m/s. The calculation demonstrates that two actual fracture zones are being formed during the impact. The first one attached to the free surface of the glass target is associated with tensile stress (negative pressure) and is typical for conventional materials. The second one, visible as bigger inner fracture zones, is in the tail of propagation of significant shear stresses and is not typical for conventional material because it is in the compression zone. However, this fracture zone in the 45° direction to the impact line is typical for ceramics and other brittle materials studied in detail. Apparently superposition of these effects at the impact by the hemi-spherical-nose projectile gives this unusual effect. CONCLUSION A phase-transition model developed for description of damaging brittle material can be used for calculation of fracture waves in glasses. Formation of the flat fracture front in pyrex glass at the high-velocity impact by a hemi-spherically nosed rod can be a result of superposition of the fracture waves determined by two mechanisms. The first one is conventional and associated with tensile and shear deformation in the tensile zone. The second one is associated with shear in the 746
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