CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 SHOCK WAVE EFFECTS IN COPPER : DESIGN OF AN EXPERIMENTAL DEVICE FOR POST RECOVERY MECHANICAL TESTING Francois Buy, Fabrice Llorca CEA Valduc, DRMN, BP14, 21120 Is sur Tille, FRANCE Abstract. The mechanical behavior of metals may prove high changes with strain rate and pressure loading history. In order to investigate the effect of a shock on the ulterior mechanical behavior of high purity copper, we set up an experimental device inspired from G. T. Gray Ill's works. This device, based on the trapping of shock waves after a plane plate impact is validated by numerical simulations. The aim of these simulations is the evaluation of the heterogeneity of plastic deformation. Shock pressures up to 10 GPa have been investigated. The plastic strain levels subsequent to the shock are between 0.08 and 0.15 in the sample. check that no damage will affect the sample and to estimate the deformation path the sample encounters during the loading in terms of cumulated deformation, strain rate and homogeneity. INTRODUCTION The mechanical behavior of metals depends on the thermomechanical conditions they are submitted to. From a macroscopic point of view , the modeling of this behavior is rather well known for many metals when the loading conditions don't change during the test. In fact, the microstructural defects such as dislocations, twins... steadily evolve during the test in a rather gentle way, these evolutions depending on the loading. However, when a sudden change in the loading conditions is observed, the microstructure evolution reveals to be different from what it used to be in "quasi monotonic conditions". In particular, when we consider a shock, the changes in terms of pressure, strain rate, temperature lead to a drastically different behavior [1-3]. In order to investigate the effect of a shock on the mechanical behavior of copper, we have performed several numerical simulations with Hesione, a CEA hydrodynamic code used in its Lagrangian version. The goal of this work is to NUMERICAL CONDITIONS Geometry The initial geometry is presented in a companion paper [4]. The device is composed by a flying target whose composition and velocity are described in table 1 and by an assemblage of several elements: + a cover plate (copper 40 mm in diameter, 3.5 mm thick) + a sample (copper 40 mm in diameter, 7 mm thick) + a cone shaped confinement (copper) + a spall plate which traps the release waves (copper) + a surrounding aluminum ring to maintain the assemblage on the launcher. 319 TABLE 1. Test conditions Test number Tl Gap Impact velocity Flyer plate 1 0. 1 mm gap around the sample 1 450 m.s" Cu <|) 58 mm thickness 3 mm T2 Ta (|) 55 mm thickness 3 mm 450 m.s- 0. 1 mm gap around the sample T3 Cu 0 55 mm thickness 2 mm Ta (|> 55 mm thickness 2 mm 400 m.sH 0. 1 mm gap around the sample The global mesh density is 2 meshes per mm. Three test conditions are presented in this paper (cf. Table 1). The simulations are made in 2 dimensional axisymetrical conditions. (Fig. 1). We have found it important to introduce a gap of 0.1 mm around the sample which is consistent with the machining configuration to have a better evaluation of these effects. Constitutive equations Several constitutive models were tested for copper (Steinberg-Cochran-Guinan, JohnsonCook, Zerilli-Armstrong). The final result is not significantly affected by the model. We present results obtained with a modified Zerilli-Armstrong constitutive law [6]. Aluminum ring 11| (1) Wave trap 11| HI Confinement 11| Sample The following coefficients have been optimized from compression test in the range of temperature 77 -700 K and 10'3 to 103 s"1 [7]. 1 Cover 11| TABLE 2. ZA coefficients for copper Flyer ! |! C4 Co FIGURE 1. Initial mesh 69.58 MPa 936.64 MPa 0.00176 KT 1 5.77 10'51C Equation of state Damage We used a Wilkins equation of state for copper. In the range of pressure investigated, this equation of state of copper give the following evolutions of particle velocity, density and temperature versus pressure on the Hugoniot curve (fig. 2). These evolutions are consistent with the ones given by Steinberg [5]. In order to simulate the effect of damage, we considered a spall stress of 1.2 GPa. RESULTS Figure 3 presents the evolution of pressure of a copper plate impacting the assemblage (Tl). The pressure level reaches 8.5 GPa. Almost all the energy due to the impact is trapped in the back plate. Thus, there is no tension shock wave coming back to the sample (Fig. 4) and we can consider that no ulterior phenomenon affects the sample after 50 us (Fig. 4 and 5) 10000 9500 ^ 8500 0 100 200 300 400 500 Particle velocity (m.s ) 300 8000 FIGURE 2. Hugomot curve for copper. Evolution of the density and temperature vs. pressure. 320 In the sample, three different stages can be considered : + a sudden rise in strain due to shock compression, * a release that brings the sample dimensions very close from the initial geometry, + two-dimensional waves that bring the sample in its final configuration. TABLE 3. Characteristic values of the different tests. Peak Pressure 8.5 GPa 10 GPa 9 GPa Shock duration lus lus 1.5 us Axial deformation in the sample 1.0% 3.0% 7.5% In all three cases, the mean pressure in the sample is of the same kind and thus, the axial strain after the elastic loading and the Hugoniot is roughly the same (4%). The subsequent unloading is also the same but, according to the shock pressure level and duration, the importance of the third stage is more or less important. This level of deformation in the third stage appears to be of the same level in the case of a "Cu+Ta" flyer (T3) as the deformation obtained after the compression stage. On the contrary, in the case of the "Cu flyer" (Tl), the influence of the radial waves on the amplitude of the third stage is small. FIGURE 3. Evolution of the pressure profile during the shock. Thus, the deformation path to reach the residual deformation is highly non monotonous. These phenomena have been very clearly been analyzed by Gray and al [2]. The levels of axial strain depicted in their paper is of the same kind as the ones we find. One has to be aware that the final deformation does not correspond to the total plastic deformation the sample is submitted to. In order to check the homogeneity of the deformation, we followed the deformation level of lagrangian points at different diameter and thickness position. Figure 6 shows the cumulated strain at different positions in the sample which is the most pertinent parameter to estimate the shock loading effects. It can be noticed that in configurations Tl and T2, the deformation is rather homogeneous. However, configuration T3 exhibits high dispersion. FIGURE 4. Mean pressure evolution through the sample (Tl). -0.01 -0.02 -0.03 -0.04 X -005 w" -006 -0.07 -008 -009 -0.1 FIGURE 5. Mean axial deformation in the sample. 321 Tl CONCLUSION Thickness 3.5 mm Thickness 6.5 mm In this paper, we have investigated the ability to recover a copper sample submitted to shock pressures around 10 GPa. We have noticed that the reflected waves do not damage the sample and that the deformation is rather homogeneous in the sample in the case of a single flyer plate. However, one has to be much more careful for the interpretation of results coming from the third configuration. (XL8 (U6 O.L4 CU2 0.1 0.08 0.06 0.04 We have to be aware that if this assemblage gives good results for shock pressure around 10 GPa, it has to be improved for higher impact velocities, the radial waves bringing the sample to decay. Two dimensional simulations are necessary for a good estimation of these radial waves Numerical simulations proves to be a very important tool for the ulterior interpretation of post shock mechanical testing. 0.02 0 LO 20 30 40 50 0 TimeQls) ID 20 30 40 50 0 Timefjls) 10 20 30 40 50 Time(jls) T2 Thickness Thickness O.L8 O.L6 O.L4 O.L2 O.L 0.08 ACKNOWLEDGEMENTS 0.06 The authors gratefully acknowledge JeanPhilippe PERLAT (CEA/Bruyeres le Chdtel) for his support. 0.04 0.02 0 LO 20 30 40 Timers;) 50 0 LO 20 30 40 50 0 Time(p.s) LO 20 30 40 50 Time (jls) T3 REFERENCES Thickness O.L8 [1] L. L. Murr, Residual microstructure-mechanical property relationships in shock loaded metals and alloys, in "Shock Waves and High Strain-Rate Phenomena in Metals", Plenum Press (198 l),p 607. [2] G. T. Gray III, P.S. Follansbee, C. E. Frantz, Effect of residual strain on the substructure development and mechanical response of shock-loaded copper. Mat. Sci. Eng, Alll, (1989) pp 9-16. [3] P.S. Follansbee, G. T. Gray, Dynamic deformation of shock prestrained copper, Mat. Sci. Eng, A138, (1991) pp 23-31. [4] F. Llorca, J. Farre, F. Buy, Shock wave effects in copper: Experimental analysis and interpretation for further modeling application, this conference. [5] D. J. Steinberg, Equation of state and strength properties of selected metals, UCRL-MA-106439, (1996). [6] F. J. Zerilli, R. W. Armstrong, Dislocation-mechanicsbased constitutive relations for material dynamic calculations, J. Appl. Phys. 61 (5), (1987), pp 1816-1825 . [7] Llorca Olb, Private communication. O.L6 O.L4 O.L2 O.L 0.08 0.06 0.04 0.02 0 LO 20 30 40 Time(jis) 50 0 LO 20 30 40 Timers) 50 0 LO 20 30 40 Time (p.s) 50 FIGURE 6. Cumulative deformation in the sample in the three configurations Tl, T2 and T3. These results are of major interest for the validity and the interpretation of the ulterior mechanical tests. 322
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