CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 THE SHOCK HUGONIOT OF AN EPOXY RESIN N. Barnes, N.K. Bourne*, J.C.F. Millett* AWE, Aldermaston, Reading, Berkshire, RG7 4PR, UK. *Royal Military College of Science, Cranfield University, Shrivenham, Swindon, SN6 8LA, UK. Abstract. The Hugoniot of an epoxy resin has been measured using multiple, embedded manganin stress gauges. In this way, not only is stress measured as a function of particle velocity, but due to known spacings of the stress gauges, shock velocity has also been determined as an independent experimental parameter. In both cases, the results have been shown to be similar to those of previous investigations. However, it has been observed that stresses calculated from the shock velocity-particle velocity curve tend to be somewhat lower than the directly measured stresses, especially at the higher end of the stress range studied. It is believed that this may be a reflection of the variation in shear strength of this material under shock loading. INTRODUCTION errors) the Hugoniot curves of all three materials were the same. They suggested that this indicated that the variations in cross-linking caused by the different hardeners had not significant effect on the compressibility at high stress. Carter and Marsh (7) investigated epoxy in a wider study on polymeric materials. Their results showed that in common with many other polymers, epoxy showed a change in slope of the shock velocity—particle velocity (Usup) curve at high stress, in this case at ca. 25 GPa. This they suggested was due to pressure-induced cross-linking between parallel polymer chains forming tetragonal carbon-carbon bonds, in a way analogous to the graphite-diamond transition. Due to the scarcity of experimental shock data on epoxy, it is the intention of this investigation to re-examine the low stress Hugoniot, and to compare this with existing data. The response of polymeric materials to shock loading is becoming of increasing interest, both in of themselves and as components in inert and energetic composite systems. However, with the exception of polymethymethacrylate (PMMA), which has found application as a window material for interferometric measurements in shock-wave experiments (1) the understanding of these materials under such high strain-rate loading conditions is limited. More specifically, epoxy based materials are of interest, as they are used as the binder phase in composites and as an adhesive (2) used during assembly of targets for shock wave experimentation. As such there is an obvious need to gain an adequate understanding of this material's behaviour during shock loading. Perhaps surprisingly, the existing literature concerning epoxy under shock wave conditions is not extensive. A number of workers (3-6) have investigated the shock properties of epoxy when it has been included as part of a composite material, but investigations of its response as a bulk material are less common. Munson and May (3) investigated three epoxy resin systems, using different hardening agents, determining that (within experimental EXPERIMENTAL PROCEDURE Plate impact experiments were performed on a 50 mm bore, 5 m long single stage gas gun. Flyer plates of dural (aluminium alloy 6082-T6), copper and tungsten of thickness 5 and 10 mm were fired at velocities between 200 and 830 m s"1. Impact 135 velocities were measured by the shorting of sequentially mounted pairs of pins, and the specimen was aligned to the flyer plate to better than 1 milliradian by an adjustable specimen mount. Longitudinal stresses were measured by embedding a manganin gauge (MicroMeasurements type LMSS-125CH-048) between 10 mm plates of the epoxy resin. Additionally, a gauge was also supported on the front surface of the target with a 1 mm plate of the same material as the flyer plate. In this way, that gauge would experience the same stress as the embedded gauge whilst the time difference, A£, and the separation, Aw, of both gauges (thorough knowledge of the specimen dimensions is known) could be used to determine the shock velocity (Us = Aw/Af). Specimen configurations and gauge placements are shown in Figure 1. RESULTS AND DISCUSSION In Figure 2, typical embedded gauge traces are presented from this epoxy resin. In this example, a 5 mm copper flyer has been impacted onto the 10 mm target at a velocity of 638 m s"1. Note that in both traces, the signal rises to its maximum stress value rapidly, with no evidence of a break in slope that might indicate an elastic precursor. The rapidity of the rise is not surprising, since the gauge is embedded between plates of epoxy, which are closely matched in impedance to the gauge backing and the epoxy adhesive used to assemble the specimen. As such it would be expected that the gauge response would thus be determined by the thickness of the manganin gauge element itself, and thus the signal should rise quickly (ca. 20 ns) as can be seen from Fig. 2. ' I 1 Gauge -Flyer Impact Position £ Target Plate 0 FIGURE 1. Specimen configuration and gauge placement. The acoustic properties were measured using 5 MHz quartz transducers, connected to a Panametrics 500 PR pulse receiver. Time (jus) FIGURE 2. Representative embedded gauge traces at 0 mm from impact (i.e. between coverplate and specimen) and 10 mm from impact. 5 mm copper flyer at 638 m s""1 One would expect any separation between the elastic and inelastic parts of the shock wave to be clearly discernable in the trace at 10 mm. However, in other polymers such as PMMA, such a difference has been attributed to the non-linear relationship between shock and particle velocity (1,8), which in turn has been ascribed to the viscoelastic/ viscoplastic nature of the material. Thus it would seem possible that epoxy displays a similar response to shock-loading conditions. MATERIAL PROPERTIES The epoxy studied in this investigation had a density (po) of 1.14 g cm"3, a longitudinal sound speed (CL) of 2.38 mm fis"1, a shear wave speed (cs) of 1.20 mm jis"1 and a Poisson's ratio, v, calculated using the previous elastic wavespeeds and the initial density was 0.333. The transducer for velocity measurement operated at 5 MHz. 136 — This Investigation o Carter and Marsh (7) —— U s =2.58+1.47u — - U = 2.65+1.60i^ o -This Investigation Carter and Marsh (7) I 0.2 0.4 0.6 0.8 -/v Particle Velocity (mm jus') 0.2 0.4 0.6 Particle Velocity (mm 0.8 FIGURE 3. Shock velocity vs. particle velocity for epoxy resin. Best fit values for CQ and S given. FIGURE 4. Shock Hugoniot of epoxy in stress-particle velocity space. Fit is according to equation 1. A complete summary of experimental conditions and results is given in table 1. In Fig. 4, the shock Hugoniot of this epoxy resin, is plotted in stress-particle velocity space. As a comparison, the same data from Carter and Marsh (7) over a similar stress range is included. As expected from the shock velocity results shown in Fig. 3, and the work of Munson and May (3), there is close agreement between the two sets of data. The other feature of note in this figure is the plotted of the material, using c0 and S fitted from the measured shock velocity plots shown in Fig. 3. Here it has been assumed that the longitudinal stress (<7X) can be calculated from the shock velocity (LQ - particle velocity (up) curve thus, Table 1. Summary of Experimental Results. Aw up At Us Ok (mm us'1) (mm jus ) (GPa) (mm) (US) 10.06 0.44 3.49 2.88 0.178 0.424 3.17 10.06 3.17 1.40 3.14 10.06 3.20 2.00 0.493 10.07 2.87 3.51 0.571 2.60 3.50 2.72 10.01 3.68 0.735 10.04 3.65 0.734 3.00 2.75 At - time between gauge traces Aw - distance between gauges cr = In figure 3, a plot of shock velocity versus particle velocity for this epoxy is presented. As a comparison, the previous work of Carter and Marsh (7) is also included. Us was calculated from t/ s =Aw/A* (see table 1), and up from standard impedance matching techniques. Note that there is a clear similarity between the two sets of data, with that of Carter and Marsh (7) lying within the error bars of our own. Thus it is likely that any differences between the two could be ascribed to variations in differently sourced material. Also, as has been commented on previously, Munson and May (3), in examining the shock behaviour of epoxies using different hardeners also observed the same results over the range of their materials. Note that Carter and Marsh used a different range of shock loading apparatus to that used here. where O) and c0 and S are the conventional shock parameters. Whilst it can be seen that the hydrodynamic curve lies within the errors of the measured stress data, it appears that it does lie some distance below those stress points, with the difference increasing with increasing particle velocity. There are two possible explanations for this. Firstly, it could be due to simple experimental error. The Hugoniot of the epoxy should be raised above the hydrostat by a term including the shear strength r. Clearly the diverging data suggests that there is an increasing strength value in this offset which remains to be explained. Clearly, the two should be different since the material has an HEL but this could not be measured using normal techniques as discussed above and thus assumed that it was too low to have 137 a significant effect upon the results. However, if this assumption is incorrect, then failure to take account of the elastic behaviour of epoxy could cause an underestimate in the stress when using shock velocity data alone. The second more likely cause concerns the shear strength (T) of the material. During one-dimensional shock loading of a target with finite strength, the longitudinal stress during impact can be defined as a function of the hydrostatic pressure (P) and the shear strength, = P+ -T. agreement with data already in the literature. It also agrees with the observations of Munson and May (3) who showed that the Hugoniot of epoxies was effectively insensitive to changes in the hardener. When the shock stress was calculated from the measured shock velocities, it was observed that there was a small but noticeable difference between that and the measured stress. It has been suggested that this may be the effect of an increase in shear strength with increasing shock stress, and is the subject of ongoing research. The issue of how a thermoset may 'harden' (in the traditional sense of the word) is problematic when considered from a mechanistic point of view. This is a conceptual difficulty that appears general in the field when considering polymer shock compression and it is a question one that future work will aim to address. (2) Also, it should be realised that in using equations 1 and 2 to predict the Hugoniot in stress and particle velocity space, one is making the assumption that shear strength (that is the offset of the Hugoniot from the hydrostat), is constant. However this is not always the case. For example, in polymethylmethacrylate (PMMA), a number of workers (9, 10) have observed that the shear strength actually increases with increasing shock stress, and therefore this would explain the increasing discrepancy between the measured and calculated stresses. It remains a challenge to measure the shear strength as a function of impact stress directly in order to resolve these issues. A summary of the shock parameters for this epoxy, and as a comparison, those of Carter and Marsh (7), are shown in table 2. REFERENCES 1. Barker, L.M. and Hollenbach, R.E., J. Appl Phys. 41, 4208-4226(1970). 2. Feng, R. and Gupta, Y.M., in High Pressure Science and Technology 1993, (ed. S.C. Schmidt, et al.)9 New York: American Institute of Physics, pp. 1127-1130, (1994). 3. Munson, D.E. and May, R.P., J. Appl Phys. 43, 962971 (1972). 4. Zhuk, A.Z., Kanet, G.I. and Lash, A.A., J, Phys. IV France Colloq. C8 4, 403-408 (1994). 5. Plastinin, A.V. and Silvestrov, V.V., Mech. Compos, Mater, 31,549-553(1995). 6. Thissell, W.R., Zurek, A.K. and Addessio, F., in Shock Compression of Condensed Matter 1995, (ed. S.C. Schmidt and W.C. Tao), Woodbury, New York: American Institute of Physics, pp. 551-554, (1996). 7. Carter, WJ. and Marsh, S.P., (1995), Hugoniot equation of state of polymers, Los Alamos Report, LA12006-MS. 8. Schuler, K.W. and Nunziato, J.W., J. Appl. Phys, 47, 2995-2998 (1976). 9. Batkov, Y.V., Novikov, S.A. and Fishman, N.D., in Shock Compression of Condensed Matter 1995, (ed. S.C. Schmidt and W.C. Tao), Woodbury, New York: American Institute of Physics, pp. 577-580, (1996). 10. Millett, J.C.F. and Bourne, N.K., Journal of Applied Physics 88, 7037-7040 (2000). TABLE 2. Shock Parameters derived for Epoxy Resin. Material This investigation Carter and Marsh (7) c0 (mm us ) 2.6±0.1 1.5±0.2 2.65______1.60 CONCLUSIONS The shock Hugoniot for an epoxy resin has been measured using multiple embedded stress gauges. The technique is novel since it measures the shock velocity and the stress in a single experiment. It however, assumes that the shock velocity is constant with distance through the target which is a topic under investigation at present. These results, both in shock velocity-particle velocity and stress-particle velocity space, show close 138
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