vii TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE DECLARATION ii DEDICATION iii ACKNOWLEDGEMENTS iv ABSTRACT v ABSTRAK vi TABLE OF CONTENTS vii LIST OF TABLES x LIST OF FIGURES xi LIST OF ABBREVIATIONS xii LIST OF APPENDICES xiv INTRODUCTION 1 1.1 Background Problem 1 1.2 Problem Statement 2 1.3 Objectives of Study 4 1.4 Scope of Study 4 1.5 Significant of Study 5 LITERATURE REVIEW 7 2.1 Chemistry of Paint 7 2.2 Chemistry of Automotive Paint 7 2.3 Automotive Paint Coating 8 2.3.1 Primer 9 2.3.2 Primer Surfacer 9 2.3.3 Topcoat 9 viii 2.4 2.5 3 10 2.4.1 Binder 10 2.4.2 Pigment 11 2.4.3 Solvent 16 2.4.4 Additives 17 Forensic Examination of Automotive Paint 17 RESEARCH METHODOLOGY 21 3.1 Instruments 21 3.1.1 Infrared (IR) Spectroscopy 21 3.1.2 Stereomicroscope 21 3.2 4 Components of Automotive Paint Experimental Method 22 3.2.1 Sample Collection 22 3.2.2 Microscopic Examination 22 3.2.3 Solubility Test 22 3.2.4 Spectroscopic Analysis 23 3.2.5 Developing Database 23 RESULTS AND DISCUSSION 24 4.1 Physical Analysis 24 4.1.1 25 4.2 4.3 Microscopic Examination Chemical Analysis 30 4.2.1 Solubility Test 30 4.2.2 Spectroscopic Analysis 35 My-Automobile Paint Database Version 1 43 4.3.1 Application of System Design 43 4.3.2 Development of Database 43 4.3.3 System User 45 4.3.4 System Sequence Diagram 45 4.3.5 User Interface Design 46 4.3.6 Limitation of My-Automobile Paint Database 55 ix 5 CONCLUSIONS AND SUGGESTIONS 56 5.1 Conclusions 56 5.1.1 Sample Collection 56 5.1.2 Physical Analysis 57 5.1.3 Chemical Analysis 57 5.1.4 Automotive Paint Database 58 5.2 Suggestions 59 5.2.1 Sample Collection 59 5.2.2 Physical Analysis 59 5.2.3 Chemical Analysis 60 5.2.4 Automotive Paint Database 60 REFERENCES 61 APPENDICES 64 x LIST OF TABLES TABLE NO. 2.1 TITLE PAGE Pigments commonly used in automotive paint (Thornton and Crim, 1982; Massonnet and Stoecklein, 1999b and Vahur et al., 2010) 13 4.1 Distribution of colour code 27 4.2 Distribution of number of layers 28 4.3 Solubility of Perodua car paint samples in different solvents 4.4 Diagnostic peaks of common binders/resins used in automotive paints (Beveridge et al., 2001) 4.5 4.6 33 38 Diagnostic peaks of common pigments and extenders used in automotive paints (Beveridge et al., 2001) 39 Diagnostic peaks observed for paint fragments 40 xi LIST OF FIGURES FIGURE NO. TITLE 1.1 Type of accident (Laporan Tahunan PDRM 2009) 2.1 Structure of three-layer automotive coating (Ultrich, 2008) 2.2 6 8 Four-layer coating with effect basecoat and solid basecoat (Ultrich, 2008) 2.3 PAGE 10 Solubility scheme for the characterization of acrylic automotive paints (Thornton et al.,1983) 20 4.1 Distribution of colour group 25 4.2 Distribution of thickness occurrence in paint layers 29 4.3 Sequence diagram of overall system 46 4.4 Interfaces of (a) Home, (b) User Validation and (c) User Log In page 4.5 Interfaces of (a) User Sign Up, (b) User Retrieve Password and (c) User Option page 4.6 52 Interfaces of (a) Data Entry I, (b) Data Entry II and (c) Data Entry III page 4.7 51 53 Interfaces of (a) Query I, (b) Query II and (c) Query III page 54 xii LIST OF ABBREVIATIONS ATR - Attenuated Total Reflectance cm - centimeter Conc. - concentrated C# - C Sharp FT-IR - Fourier Transform Infrared Spectroscopy g - gram GUI - Graphical user interface HAc - acetic acid IC - Identification card IR - Infrared KOH - potassium hydroxide min - minute MK-FTIR - Micro-Fourier Transform Infrared Spectroscopy MS - Microsoft ml - milliliter n - Number of NAD - non-aqueous dispersion Py-GC-MS - Pyrolysis Gas Chromatography Mass Spectroscopy r.t - room temperature sat. - saturated SEM - Scanning Electron Microscopy SEM-EDX - Scanning Electron Microscopy with Energy Dispersive X-Ray SQL - Structured Query Language t-butanol - tertiary-butanol UV - ultraviolet xiii XRF - X-ray Fluorescence C=O - Carbonyl group C=C - Double bond C-H - Hydrocarbon group µ - micro λ - Wavelength cm-1 - inverse centimeter o - degree Celcius HNO3 - nitric acid H2O - water CH2 - Methylene group CH3 - Methyl group C xiv LIST OF APPENDICES APPENDIX TITLE PAGE A1 IR spectrum of Red/Maroon/Pink colour group 64 A2 IR spectrum of Blue colour group 67 A3 IR spectrum of Purple colour group 69 A4 IR spectrum of Green colour group 70 A5 IR spectrum of Grey/Silver colour group 71 A6 IR spectrum of White colour group 77 A7 IR spectrum of Brown/Gold/Tan colour group 81 A8 IR spectrum of Orange colour group 82 B List of Abbreviation used in data storage of My-Automobile Paint Database Version 1 C 84 Abstract for National Science Postgraduate Conference (NSPC) 2011 87
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