vii TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE DECLARATION ii DEDICATION iii ACKNOWLEDGEMENTS iv ABSTRACT v ABSTRAK vi TABLE OF CONTENTS vii LIST OF TABLES xvi LIST OF FIGURES xviii LIST OF ABBREVIATIONS xxi LIST OF APPENDICES xxiii INTRODUCTION 1 1.1 Background of Study 1 1.2 Statement of Problem 2 1.3 Objective 2 1.4 Scope of Study 2 1.5 Significance of Study 3 LITERATURE REVIEW 2.1 4 The Scenario of the Food and Agricultural Sector in Malaysia 4 2.1.1 6 Pineapple Industry 2.1.1.1 Pineapple Processing Industry 2.1.1.2 Pineapple Industry 8 viii Wastewater 9 2.1.1.3 Treatment of Pineapple Industry Wastewater 2.2 2.3 10 Chemical Oxygen Demand 10 2.2.1 Definition of COD 10 2.2.2 Principle of COD Analysis 11 2.2.3 Methods for COD Determination 12 2.2.4 COD and BOD 13 Methods of COD Reduction 14 2.3.1 Chemical Methods 14 2.3.1.1 Fenton’s Reagent 14 2.3.1.2 Chemical Coagulationflocculation 2.3.2 2.3.3 15 2.3.1.3 Ozonation 15 Physical Methods 15 2.3.2.1 Activated Carbon 16 2.3.2.2 Membrane Filtration 16 Biological Methods 18 2.3.3.1 Biological Treatment by Bacteria 2.3.4 3 Combined Methods 19 20 2.4 Cell Immobilization 21 2.5 Agricultural Wastes as a Support Material 23 24 EXPERIMENTAL 3.1 Materials and Methods 3.2 Isolation, Characterization and Identification 24 of Efficient COD Reducing Bacteria from Pineapple Industry Wastewater 3.2.1 Pineapple Industry Wastewater 3.2.2 Characterization of Pineapple Industry Wastewater 3.2.2.1 pH 24 24 25 25 ix 3.2.2.2 Protein Test (Bradford Method) 3.2.2.3 25 Total Carbohydrate (Phenol-Sulphuric Acid 3.2.3 Method) 26 3.2.2.4 Total Nitrogen Test 26 3.2.2.5 Total Organic Carbon 27 3.2.2.6 Total Suspended Solids 27 Chemical Oxygen Demand Analysis 28 3.2.3.1 Materials 28 3.2.3.2 Reagents 28 3.2.3.3 Preparation of Standard Potassium Dichromate 3.2.3.4 Preparation of Acid Silver Sulphate 3.2.3.5 Bacteria 3.2.4.1 Starter Culture 3.2.7 30 Bacterial Growth on Plates Growth Medium 30 3.2.5.1 Nutrient Broth 30 3.2.5.2 Nutrient Agar 30 3.2.5.3 3.2.6 29 29 3.2.4.2 3.2.5 29 Preparation of Sample for Analysis 3.2.4 29 30 Luria Broth (LB) Glycerol Isolation of Pure Bacterial Culture 31 3.2.6.1 31 Single Colony Isolation Characterization of Isolated Bacteria 3.2.7.1 31 31 Identification of Morphological Features 3.2.7.2 3.2.8 of Bacteria 32 Gram Staining 32 Identification of the Efficient COD Reducing Bacteria using Batch x System 32 2.2.8.1 Preparation of Inoculum 2.2.8.2 Preparation of Bacterial 32 Culture for COD Reduction 3.2.9 Growth of Bacteria 3.2.9.1 33 Growth Profile of Mixed Bacterial Culture 3.2.9.3 33 Growth Profile of Single Bacterial Culture 3.2.9.2 33 33 Growth Profile of Bacteria in Pineapple Industry Wastewater 3.2. 10 Bacterial Adaptation Studies 3.2.10.1 34 34 Screening for Bacterial Growth Tolerance in Pineapple Industry Wastewater 3.2.10.2 34 Bacterial Survival in Pineapple Industry Wastewater 35 3.2. 11 Field Emission Scanning Electron Microscopy (FESEM) Analysis 36 3.2.12 Identification of Microorganisms 36 3.2.13 COD Reduction of Pineapple Industry Wastewater using Selected Bacteria in Batch System 3.2.13.1 37 COD Reduction by Single Bacteria using Liquid Culture 3.2.13.1 37 COD Reduction by Single Bacteria using Washed Cell Pellet 37 xi 3.3 Chemical Oxygen Demand Reduction in Pineapple Industry Wastewater using Efficient COD Reducing Bacteria Immobilized in Column System 3.3.1 Support Materials 3.3.1.1 38 Sugarcane Bagasse (SCB) 3.3.2 38 Solid Pineapple Waste (SPW) 3.3.1.3 38 Rubber Wood Husk (RWH) 3.3.1.2 38 38 Characterization of Support Materials 3.3.2.1 39 Brunauer-Emmet-Teller (BET) Method 3.3.2.2 39 Moisture Content Analysis 39 3.3.3 FTIR Spectroscopic Analysis 39 3.3.4 Packed-bed Column 40 3.3.4.1 Single Packed-bed Column 3.3.4.2 Parallel Packed-bed Columns 3.3.5 40 41 Column Study using Single and Mixed Bacteria Immobilized in Various Support Materials 42 3.3.5.1 Column Conditioning 43 3.35.2 Immobilization of Single and Mixed Bacteria onto 3.3.6 Support Materials 43 3.3.5.3 Serial Dilution Technique 43 3.3.5.4 Dislodging Method 43 Preliminary Selection of xii Agricultural Waste Support Materials for COD Reduction of Pineapple Industry Wastewater using Single Packed-bed Glass Column 3.3.7 44 COD Reduction of Pineapple Industry Wastewater using Selected Support Material in Parallel Glass Columns 3.3.7.1 44 Effect of Initial COD Concentration of Pineapple Industry Wastewater 3.3.8 Reusability of Parallel Packed-bed Glass Columns 3.3.9 45 FESEM Analysis of Biofilm in the Sugarcane 3.4 44 45 Application of Parallel Glass Columns System for Chromium and COD Removal in ChromebacTM Effluent 46 3.4.1 Bacteria 46 3.4.2 Electroplating Wastewater 46 3.4.3 Support Materials 46 3.4.4 Experimental Setup 46 3.4.5 Preparation of Bacterial Inoculum 3.4.6 47 Immobilization of Bacteria onto Support Materials 3.4.7 3.4.8 47 Chromium and COD Reduction System 47 Analytical Method 49 xiii 4 RESULTS AND DISCUSSION 4.1 50 Isolation, Characterization and Identification of Efficient COD Reducing Bacteria from Pineapple Industry Wastewater 4.1.1 Characteristics of Pineapple Industry Wastewater 4.1.2 50 50 Characteristics of Microorganisms Isolated from Pineapple Industry Wastewater 4.1.2.1 51 Identification of Microorganisms Isolated from Pineapple Industry 4.1.2.2 4.1.3 Wastewater 51 Gram Staining 54 Identification of the Efficient COD Reducing Bacteria using Batch System 55 4.1.4 Identification of Microorganisms 56 4.1.5 Growth Profile 58 4.1.5.1 Growth Profile of Single Cultures 4.1.5.2 Growth Profile of Mixed Bacterial Culture 4.1.5.3 58 60 Growth Profile of Bacteria in Pineapple Industry Wastewater 4.1.6 Bacterial Adaptation Studies 4.1.6.1 61 63 Screening for Bacterial Tolerance to Pineapple Industry Wastewater 4.1.5.2 63 Bacterial Survival in Pineapple Industry Wastewater 64 xiv 4.1.7 4.1.8 Bacterial Surface of Locally Isolated Bacteria 66 COD Reduction in Batch System 67 4.1.8.1 COD Reduction using Single Bacterial Culture 4.1.8.2 COD Reduction using Bacterial Pellet 4.1.9 67 68 Comparison of COD Reduction Performance using Single Bacterial Culture and Bacterial Pellet 4.2 69 Chemical Oxygen Demand Reduction in Pineapple Industry Wastewater Using Efficient COD Reducing Bacteria Immobilized in Column System 70 4.2.1 Characteristics of Support Materials 70 4.2.2 FESEM and SEM Analysis on the Surface of Support Materials 71 4.2.3 FTIR Spectroscopic Analysis 72 4.2.4 Bacterial Immobilization onto Support Materials Studies 4.2.5 74 Preliminary Selection of Agricultural Waste Support Materials for COD Reduction of Pineapple Industry Wastewater using Single Packed-bed Glass Column 4.2.6 78 COD Reduction of Pineapple Industry Wastewater using Selected Support Material in Parallel Glass Columns 4.2.6.1 81 Effect of Initial COD Concentration of Pineapple Industry xv Wastewater 4.2.7 Reusability of Parallel Packed-bed Glass Columns 4.2.8 81 84 FESEM Analysis on the Development of Biofilm on the Sugarcane Bagasse in Column 4.3 86 Application of Parallel Packed-bed Glass Columns System for Chromium and COD Removal in ChromeBacTM Effluent 4.3.1 Characteristics of Electroplating Wastewater 4.3.2 89 90 Chromium Removal and COD Reduction in Synthetic Cr(VI) Containing Wastewater using Parallel Packed-bed Glass Columns 90 4.3.3 Chromium Removal and COD Reduction in Electroplating Wastewater using Parallel Packedbed Glass Columns 5 96 CONCLUSION 99 5.1 Conclusion 99 5.2 Suggestions 101 REFERENCES 102 APPENDICES 116 xvi LIST OF TABLES TABLE NO. 2.1 TITLE PAGE Mean chemical composition of pineapple cannery waste. 9 2.2 Membrane filters characteristics. 17 2.3 Commonly used biological treatment process for domestic and industrial wastewaters. 2.4 Differences between immobilized cells and free cells. 2.5 22 Characteristics and selection criteria of support materials for cell immobilization. 3.1 18 23 The amount of nutrient broth medium and pineapple industry wastewater used for the bacterial adaptation studies. 35 4.1 Characteristics of pineapple industry wastewater. 51 4.2 Characteristic features of bacteria isolated from pineapple industrial wastewater. 52 4.3 Gram Staining. 54 4.4 COD reduction by bacteria. 55 4.5 Identification of K. gibsonii by 16S rRNA gene sequence analysis. 4.6 Identification of K. pneumonia by 16S rRNA gene sequence analysis. 4.7 57 Identification of C. tropicalis by 18S rRNA gene sequence analysis. 4.8 56 CFU of K. gibsonii, K. pneumoniae, and C. 58 xvii tropicalis grown in different concentrations of pineapple industry wastewater. 65 4.9 COD reduction using single bacterial culture. 67 4.10 COD reduction using single bacterial pellet. 68 4.11 Characteristics of rubber wood husk, sugarcane bagasse and solid pineapple waste. 4.12 FTIR spectra of agricultural waste support materials. 4.13 70 73 Effect of initial concentration of pineapple industry wastewater (50%) on the COD percentage reduction. 4.14 82 Effect of initial concentration of pineapple industry wastewater (100%) on the COD percentage reduction. 83 4.15 Characteristics of electroplating wastewater. 90 4.16 Characteristics of synthetic Cr(VI) containing wastewater at different sampling ports of the integrated biological system. 4.17 94 Characteristics of real electroplating wastewater at different sampling ports of the integrated biological and chemical system. 97 xviii LIST OF FIGURES FIGURE NO. TITLE PAGE 2.1 Pineapple production system. 7 2.2 Pineapple cannery process. 8 3.1 Collection of wastewater from the waste processing section of the pineapple cannery industry; i – sedimentation tank, ii – liquid waste collection tank. 3.2 25 Schematic representation of the experimental setup for the single packed-bed column system. 40 Schematic representation of the experimental setup for the parallel packed-bed columns system. 41 3.4 Packed-bed glass column. 42 3.5 Schematic diagram of the integrated biological system removal of chromium and chemical oxygen demand in Cr(VI)-containing wastewater. 3.3 4.1 4.2 Morphology of bacteria isolated from pineapple industry wastewater. 48 53 Growth profile of K. gibsonii, K. pneumoniae, and C. tropicalis. 59 4.3 Growth profile of mixed bacteria. 60 4.4 Growth profile of K. gibsonii, K. pneumoniae, and C. tropicalis. in pineapple industry wastewater. 61 4.5 Colonies of K. gibsonii on nutrient agar plates during 24 hours growth phase a) 0 hour b) 4 hours c) 8 hours d) 12 hours e) 16 hours f) 24 hours. 62 xix 4.6 4.7 Bacterial growth in increasing concentrations of pineapple industry wastewater. 63 FESEM micrographs of bacteria isolated from pineapple industry wastewater: (i) K. gibsonii (500x) (ii) K. pneumoniae (500x) (iii) C. tropicalis (500x). 66 4.8 COD reduction using single bacterial culture. 69 4.9 COD reduction using single bacterial pellet. 69 4.10 FESEM and SEM micrographs of a) raw wood husk – magnification 1000X, b) solid pineapple waste – 1000X and c) sugarcane bagasse – 150X. 4.11 Cell count of bacterial colony in bacterial culture before and after immobilized onto support materials. 4.12 79 (b) COD reduction of pineapple industry wastewater using bacteria immobilized onto solid pineapple waste. 4.13 77 (a) COD reduction of pineapple industry wastewater using bacteria immobilized onto rubber wood husk. 4.13 76 Cell count of bacterial colony in bacterial culture attached to support material after 24 hours. 4.13 72 79 (c) COD reduction of pineapple industry wastewater using bacteria immobilized onto sugarcane bagasse. 80 4.14 COD reduction of pineapple industry wastewater. 85 4.15 FESEM micrographs of biofilm development on cellulose support material. A – at 0 h (Magnification 150X), B – at 24 h contact with K. gibsonii (Magnification 500X), C – after 3 days supplementation with NB (Magnification 500X), D – after 5 days exposure to the LPW (Magnification 1000X) and E – after 30 days of column start-up (Magnification 2000X). 4.16 87 Cr(VI) reduction profile by the biofilm system at different batches of synthetic Cr(VI) containing wastewater ranging from 100-200 mg/L. 4.17 Schematic diagram of the integrated biological system removal of chromium and chemical oxygen demand in 91 xx Cr(VI)-containing wastewater. 4.18 92 COD reduction performance in synthetic Cr(VI) containing wastewater by immobilized K. gibsonii in parallel glass column. 4.19 4.20 95 Cr(VI) reduction profile by the biofilm system at different batches of real electroplating wastewater. 96 COD reduction performance in electroplating wastewater. 98 xxi LIST OF ABBREVIATIONS AgSO4 - Silver Sulphate APHA - American Public Health Association BET - Brunauer-Emmet-Teller BOD - Biochemical Oxygen Demand BSA - Bovine Serum Albumin CFU - Colony Forming Unit C/N - Carbon per nitrogen ratio COD - Chemical Oxygen Demand Cr(VI) - Hexavalent Chromium Cr(III) - Trivalent Chromium ºC - Degree celcius DPC - 1,5-diphenylcarbazide DW - Deionized water EPS - Extracellular polymers FAO - Food and Agriculture Organization FESEM - Field Emission Scanning Electron Microscope FTIR - Fourier Transform Infrared g - Gram g/L - Gram per liter GDP - Gross Domestic Product H2SO4 - Sulphuric Acid HgSO4 - Mercuric Sulphate i.d. - Internal Diameter IC - Inorganic Carbon IBC - Indigenous Bacteria Colony IUPAC - International Union of Pure and Applied Chemistry xxii K2Cr2O7 - Potassium Dichromate kPa - kiloPascal L - Liter LB - Luria Broth mg - Milligrams mg/L - Milligram per liter mL - Millilitres mL/min - Millilitre per minute NA - Nutrient Agar NaOH - Sodium Hydroxide NAP - National Agriculture Policy NB - Nutrient Broth NIRR - Near-Infrared Reflectance NDIR - Nondispersive Infrared Detector nm - Nanometer o.d. - Outer Diameter OD - Optical Density rpm - Rotation per minute RWH - Rubber Wood Husk SEM - Scanning Electron Microscope SS - Suspended Solids SPW - Solid Pineapple Waste SCB - Sugarcane Bagasse TC - Total Carbon TOC - Total Organic Carbon TSS - Total Suspended Solid UASB - Upflow Anaerobic Sludge Bed Bioreactor v/v - Volume per volume xxiii LIST OF APPENDICES APPENDIX A TITLE PAGE List of publication (journal/article),awards and seminar/ paper presentation during MSc study period between July 2009 to December 2011 B 116 Environmental Quality (Industrial Effluent) Regulation 2009 118
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