SECTION ONE – SAS 19 CFM COMPRESSOR INTRODUCTION The SAS 19 CFM is an air cooled, high pressure-reciprocating compressor in a ‘V’ configuration. A four stage, four cylinder compressor cooled by a large pulley driven variable pitch fan. DESCRIPTION OF COMPRESSOR Air for compression enters via the air intake filter and passes to the first stage cylinder where it is compressed to approx. 3.2 bar. Passing through a heat exchanger to the second stage, it is then compressed to 17.7 bar. On exit from the second stage it flows round a cooling system in the fan air stream and then into a separator for condensate removal. On entering the third stage the air is further compressed to 85.5 bar before passing through the second cooling coil system and the condensate removal separator. Final compression to a pressure of 315 bar take place in the fourth stage after passing through a finned cooling system with the final delivery being made at approx. 10 – 15 degrees C above ambient temperature. Pressure gauges and safety valves are fitted to all stages of compression. DESCRIPTION OF CHARGING PANEL The Bauer charging panel is a remote charging facility, which eliminates the flexible leads for charging. A fixed line from the compressor final delivery connects to the charging panel. At the panel, the delivery air is sent to the charging adaptors on the table via four lines operated by a lever to open and close. The charging adaptors on the table are numbered 1 – 4 reading from left to right, which correspond with the similar operating levers on the panel. LOCATION The Brigade has one 19 CFM compressor located at Telford Central Fire Station. TECH8PT5S1 1 07/04 External View Internal View SAS 19 CFM Bauer Charging Panel & Table TECH8PT5S1 2 07/04 OPERATING INSTRUCTIONS COMPRESSORS MUST ONLY BE OPERATED BY TRAINED PERSONNEL TO CHARGE CYLINDERS • • • • Connect cylinders to the charging adapters on the compressor table. (Minimum of three twin packs at any time). Open (pull forward) the black operating lever on the charging panel, for each connection required. Open the cylinder valve fully. The cylinder pressures will now equalise. Start the compressor. Charging will automatically stop when the correct pressure has been obtained. TO RELEASE ON COMPLETION OF CHARGING • • • Close the cylinder valve fully. Close (push back) the black operating lever on each lead used. The lines will now bleed down. Disconnect the cylinders from the charging adapters. SAFETY PRECAUTIONS The following safety precautions should be observed when using the SAS 19 CFM compressor and Bauer charging panel: • • • • • Never operate the black lever unless a cylinder is connected to the line for charging. Do not operate the compressor if any doubt exists as to its serviceability. Check the compressor log sheet (FB75) to ensure that an oil check has been carried out. If in doubt, check the oil level before charging. (Minimum level should be half way in the sight glass) Check the air purity certificate to ensure that it is in date. Air purity checks are carried out every three months. In the event of an emergency, stop the compressor at the emergency stop (if fitted) or the main switch and not at the stop button on the compressor. DEFECT REPORTING All defects to compressors must be reported to Technical Services during normal office hours and to Control outside office hours. Technical Services will arrange for all repairs to be carried out. The compressor must be taken out of operational service until repaired by the authorised contractor. TECH8PT5S1 3 07/04
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