Big doesn’t begin to describe Tony Lash’s MTH layout by Dick Christianson / photos by William Zuback W “TONY” LASH’S grandfather brought him to the Roanoke, Va., railroad yards in the middle of the night. Despite the hour, the 11-year-old was wide awake, energized by the prospect of a cab ride in a mammoth Norfolk & Western Y6b steam locomotive. As he climbed into the cab, Tony looked back beyond the tender of the hissing 2-8-8-2 locomotive. The yard lights illuminated a seemingly endless string of empty coal hoppers, waiting to begin the climb up the Appalachian Mountains to the West Virginia coal mines at Bluefield. Soon the train was deep into the mountains. “Look out the window, lad, and tell me what you see,” commanded the engineer. The man had a presence about him that demanded respect, so young Tony complied. His grandfather, the Y6b’s fireman, made room for Tony at the cab window. ILTON “I don’t see anything, sir. It’s still dark,” Tony replied to the engineer as the locomotive pounded steadily up the grade. Hearing the answer he expected, the engineer then reached up and pulled the whistle cord. The mournful sound reverberated from mountainside to mountainside. “Look out the window again, son, and tell me what you see now.” All over the mountains, lights turned on in the homes of coal miners. The sound of the locomotive whistle served as their alarm clocks. “The whole mountain looked like a Christmas tree,” Tony recalls. Is it any wonder, with memories like this, that Tony Lash would eventually build a layout modeled after West Virginia coal mining? A layout that climbs so high that you need a ladder to see some of the mountaintop scenes? A layout that showcases huge steam locomotives and long coal drags? A layout with mountainsides blanketed with trees? Tony’s spectacular layout, built in a commercial building that afforded him the ample space he needed, is the culmination of dreams instilled in him during his youth decades earlier. It’s Tony’s version of the realistic layout many a postwar boy imagined as his 2-6-2 with its 3-car consist raced around the loop of track on the living room floor. 1. LEFT: An MTH Premier Y6b no. 2197, modeled after the real locomotive Tony rode as a youth, rolls past a switchtower built by master builder Howard Zane, one of Tony’s many hired hands. 2. RIGHT: The Y6b and an MTH Premier J-class no. 611 cross bridges on the hills of Tony’s layout. 58 CLASSIC TOY TRAINS • JULY 2000 Of course, even the owner of such a grand layout started much more modestly. Tony’s postwar upbringing has a familiar ring. A small start to big dreams 3. The modern MTH Premier diesels are the center of attention in this photo, but take a while to check out the structures, figures, trackwork, details, and trees that contribute to the overall impact of Tony Lash’s striking layout. As was the case with most budding model railroaders of the 1940s and ’50s, Tony’s toy train dreams were bigger than the family budget would allow. Instead of the full-blown Lionel department store display layout Tony asked for at Christmastime, he found a more basic Lionel starter set under the tree. But that was okay; it was a start. As a youth, using money earned by delivering newspapers, Tony steadily accumulated Lionel trains. As an adult, he has spent a lot of time and money building an impressive collection, starting with postwar Lionel, particularly the firm’s big O gauge locomotives and 6464 series boxcars. When Lionel Trains Inc. produced Standard O freight cars, Tony began buying them and has a complete collection. In the postwar O categories, Tony says his collection is “about 75 percent mint and 25 percent like new.” All of his Standard O is mint. Tony regards his Lionel collection as complete and isn’t actively looking to add to it, other than to upgrade. When MTH Electric Trains came along in the mid-1990s, Tony became hooked on the detail, the quality, and the quantity of MTH’s Premier locomotives and cars. In five years, Tony has put together an essentially complete collection of MTH Premier Line pieces, including at least one of each locomotive and car that has multiple road numbers. He has all of the cars in mint collections (many in multiples for operation on the layout) and is missing only about 10 locomotives (most notably the earliest Pennsy F3 A-B-A). Actually, he has examples of all the road names and is missing only certain cab numbers. Much more than a collector 4. Lehigh Valley F3 no. 510 meets Baltimore & Ohio GP9 no. 6603 at a crossing just outside Robertsdale. Beyond the sound and motion of the locomotives, flashing signals by Memphis Signal Digitals add life to the scene. Howard Zane scratchbuilt the crossing tower. 60 CLASSIC TOY TRAINS • JULY 2000 While Tony is without question a train collector, if you haven’t already noticed, he’s also a toy train operator. His adult layout-building period began after he returned from Vietnam, got married, and had children. Over the years, Tony has built a half-dozen toy train layouts in addition to his original childhood layout. “They weren’t anything like my current layout,” Tony acknowledged. “They were the typical flat tabletop layouts with milk cars, cattle cars, coal ramps, and the (switch) tower with the guys going up and down the stairs.” He’s even gone through the HO phase. Sometime in the mid-1980s, Tony became interested in Märklin, primarily because of its digital command control system. He likes operating the system so much he still has a large Märklin HO layout in the basement of his suburban Washington, D.C., home. The lack of American prototypes has kept him from going much farther with the scale and brand, however. It’s clear that technology intrigues Tony. While he’s generally a product of the postwar era, in mind and spirit he’s a hi-tech kinda guy. His original plan was to install the Lionel TrainMaster Command Control system on the layout. Not totally satisfied with this system and put off by its incompatability with MTH locomotives – his layout’s primary motive power – Tony used his layout as a test track, trying just about every electronic gadget and control system on the market, in hopes of finding the right system. At last, he’s convinced he’s found it. Because of Tony’s personal relationship with Mike Wolf and others at MTH, and because Tony’s layout in Capitol Heights, Md., is not far from MTH’s headquarters, the firm’s engineers used his extensive layout to test and demonstrate MTH’s recently announced digital control system. Thus, Tony has seen the system in action under operating conditions and is brimming with enthusiasm. (Tony’s layout served as background for many of the scenes on the video MTH produced to announce the new control system.) Tony is especially pleased with the “cruise control” feature that keeps a train moving at constant speed on grades – a great feature to have on a mountain-railroading layout. And he considers the new digital sound package a “vast improvement” over the original ProtoSounds. A “real” big layout Tony’s layout is enormous – even downright overwhelming at first sight. It may very well be the largest privately owned three-rail O gauge layout. The layout occupies an area just shy of 3,000 square feet (45 by 65 feet) of previously unused office space in Tony’s 14,000-square-foot building. (If you’re wondering, Tony is the owner 5. With Republic Mine gleaming in the background at twilight, the N&W J and her passenger consist roar through Zanesville. The miners are finishing a hard day’s work and probably couldn’t scratch together train fare anyway – as Tennessee Ernie Ford used to sing, they owe their soul to the company store! City 10 Power 8 plant 6 Entrance 5 Control panel Company town 9 1 Hershey’s Coal mine 4 14 Carnival Cover 7 3 2 Passenger terminal (under construction) Not to scale - overall size 45'-0" x 65'-0" Track color for route identification only Illustration by Robert Wegner JULY 2000 • CLASSIC TOY TRAINS 61 Helping hands Some of the layout builders and manufacturers gathered in front of the control panel the day we visited to photograph the layout. They are (front row, left to right): Steve Brenneisen of Ross Custom Switches, Ken Young of Scale Model Railroads, Vernon Peachey of Model Railroad Custom Benchwork, Gregg Spence of Del-Aire Products, Andy Edleman of MTH Electric Trains, Tony Lash, Sharlain and Bob Chapman, contract layout builders. (Back row, left to right): John Cassel of Scale Model Railroads, Jordan Peachey of Model Railroad Custom Benchwork, master builder Howard Zane, Terry Christopher of Custom Signals, and Rich Foster of MTH Electric Trains. and CEO of Consolidated Waste Industries, a full-service trash removal and paper recycling company that serves the Washington area.) But the layout’s impact goes well beyond size. It’s as finely scenicked and detailed as any scale layout you’ll see. Apart from the blackened third rail that runs down the middle of the nearly one linear mile of stainless steel GarGraves track and the 86 Ross Custom Switches (mostly nos. 4, 6, and 8), this is a scale model railroad. But it’s still a toy train layout, and Tony has no desire to “remove the center rail.” He has no interest in waybills or point-to-point operation. “I’m just a runner,” he says without apology. He sees the layout as a way of getting away from the stress of life. Though the look of the layout might suggest otherwise, Tony is not an O scaler bent on scale fidelity: He’s a true hi-railer who doesn’t take either himself or his scale tendencies too seriously. A plan and hired hands Tony bought the property for his business in 1994. In the back of his mind he had a vision of the type of mountainous layout he wanted to build. Coincidentally, 1994 was about 62 CLASSIC TOY TRAINS • the same time Mike Wolf began to offer big, powerful steam locomotives capable of climbing steep grades with long strings of coal hoppers in tow. Perhaps this layout was simply destined to be! Long before it all came together, though, Tony had been track planning. He’d closely examine the track plans in Model Railroader magazine and set aside ideas he liked and knew he could incorporate in his own layout someday. With a chunk of his warehouse at his disposal, he began to fit all those ideas into one layout. Tony knew he wanted four mainline loops big enough that he could run two trains on each. He also wanted the layout to feature a general freight yard that could hold plenty of cars, an 8- or 9-foot-long engine-service terminal, a 13-stall roundhouse with a turntable big enough to accommodate the longest steam engines, and a coal mine with plenty of storage tracks. He envisioned trains rolling through tunnels, along rock faces, and over high bridges. Knowing so clearly what he wanted, Tony didn’t need much time to complete his track plan on paper. Nor did it take him long to realize that this wasn’t like any other layout he had ever built and that there was no way, even JULY 2000 with the help of son Duke, that he would be able to build it during his lifetime. The job would simply be too big. So, he began looking for help. Tony again turned to the pages of Model Railroader and found an ad from Custom Model Railroads of nearby Baltimore. He invited owner Vernon Peachey to take a look at his plan and the large room. By late 1996 Vernon and his son Jordan were at work in their shops building sections of benchwork. Then, in mid-1997 they began delivering benchwork modules, bringing them in through a large window that had been removed beforehand. “When all of the modules were in, they fit like a glove,” says Tony. Theoretically, the layout is sectional and could be moved to another site at some point, “though it would play havoc with the scenery.” With the benchwork assembled, Vernon and Jordan put all of the roadbed in place, laid the track and switches, and created the enormous scratchbuilt trestles that greet you as you enter the layout room. When all of the track was in place and temporarily wired, Tony ran trains over the line and Vernon made adjustments. Today, the trains run smoothly and quietly around the How big is big? SOMETIMES RAW numbers help define something that’s simply too big to capture in photos. Tony Lash’s layout: • Occupies close to 3,000 square feet, twice the size of the typical starter home and larger than the average-sized home. • Utilizes nearly 1 mile of track (a real mile, not a scale mile!) incorporating 86 switches. • Contains 7,000 trees. • Is powered by three Z-4000 transformers, three ZW transformers, two commercial transformers (for lighting) and one LGB “Jumbo” transformer (for switch machines). • Has employed more than a dozen helpers professionally at various times for more than three years. 6. Vernon Peachey built the benchwork under Tony’s layout and kept building upward, topping off his efforts with spectacular wooden trestles. This spliced-photograph view of the layout, taken at the entrance, still can’t cover the full width of the track plan or show the detailed rear portions of the layout. layout, a testament to excellent benchwork and trackwork. Power packed Tony’s original plan was to control the trains using Lionel’s TrainMaster system, so he didn’t need any blocks on the mainline loops. With that as the case, Bill Fosbrook, a retired electrician who had helped Tony wire a “temporary layout” some months earlier (see sidebar on page 67), strung four loops of 10 gauge wire under the layout, emptying four 500-foot rolls “pretty quick.” Then he ran other colors of no. 10 wire for eventual use with signals, building lighting (of different intensity), switch lamps, and other electrical needs. Knowing that he was going to wire the layout this way, Bill had Vernon Peachey drop stranded no. 14 wire about every 6 to 8 feet along the main line. Bill actually ended up using only every other drop, so the loops have feeders every 12 to 14 feet. As soon as they began running trains, it was clear there was absolutely no voltage drop anywhere on the layout, even at the point farthest from the transformers. At the control panel, Tony has three MTH Z-4000 transformers devoted strictly to powering the endless track. Four handles control the mainline loops, one handle controls trains in the freight yard/roundhouse/diesel facility area, and one handle controls the yard at the coal mine. Three Lionel ZW transformers are used as auxiliary power elsewhere on the layout. Because the layout features a variety of light levels (bright streetlights as well as dimly lighted interiors in the houses at the coal mine’s “company town”), Tony bought two Edwards multi-tap commercial-grade transformers (typically used for fire alarm systems in apartment buildings). The constant voltage taps on these transformers are in 4-volt increments between 4 and 24 volts. The equipment easily handles the hundreds of light bulbs on the layout. And then there’s the power needed for animation, including scenes enhanced by products from Willard’s Animation. All over the layout things are happening. The river at the front of the layout appears to cascade off a cliff by virtue of a light behind the translucent waterfall reflecting off a rotating drum of aluminum foil. The propeller spins on the treetop-skimming bi-plane. Among those hard at work are track workers welding along the right-of-way, front-end loader operators lifting sheets JULY 2000 of plywood in the lumberyard, a backhoe operator digging up a street, and a city worker painting a light pole. Fireworks go off at the amusement park, conceived and designed by Tony’s son Duke. The park is loaded with animated rides. Many of these animated products came with a 110-volt power cord attached, so Bill had to run Romex cable and install electrical boxes under the layout according to local electrical code. Finally, Bill needed to supply DC power to the electro-pneumatic valves that control the layout’s 86 Del-Aire switch mechanisms. For that he chose one of LGB’s “Jumbo” transformers. Once the main wiring was completed and trains were running, Bill’s job routine changed. Now he had to provide interior lighting for the dozens of exquisite large and small structures that began arriving from the workshops of master builders Howard Zane, Ernie Korber, Alan Graziano, and others. The scratchbuilt structures (many of them with interior detailing) are spectacular. The interior lighting simply calls attention to them – and deservedly so. Today, with most buildings constructed and in place on Tony’s layout, Bill shows up once a week or so to do • CLASSIC TOY TRAINS 63 whatever troubleshooting is necessary and, if there’s time left over, to “just sit back and run trains.” Blanketing the scenery 7. Big power meets in the mountain. Check out the lighted cab interior of the MTH Mallet no. 2197; the smoke pouring out of Chesapeake & Ohio Allegheny no. 1604 is impressive too. 8. The diesel fueling facility stands directly underneath high-power lines from the power plant nearby. Arttista figures are arranged in mini-scenes everywhere around the layout. 64 CLASSIC TOY TRAINS • JULY 2000 Like the wiring, the subject of scenery deserved some careful consideration, given the endless scale acres that such a large layout covers. Naturally, Tony wasn’t adverse to hiring people with that special know-how. This time, the help found him. Rick Sester of Memphis Signal Digital had been doing work on Tony’s layout when he happened to meet friends Bob and Shar Chapman at a scale model show in Timonium, Md. The Chapmans are early retirees who travel the country in an RV doing contract work on people’s train layouts. Rich told Bob, “You really need to meet Tony Lash, and you really need to see his layout.” During his visit, Bob talked to Tony and, seeing the traditional hardshell construction under way, told him, “You know, Tony, that’s pretty slow going. There’s another way you can do this.” And that’s how the Chapmans found themselves working three to four days a week for the next few months. Bob’s “other way” involves foam rib supports and a polyurethane resin blanket called Geodesic Foam that is attached to those supports. The “ribs,” made of 11⁄2-inch insulating foam cut to the hillside’s contour with a serrated steak knife, are attached to the benchwork with hot glue. Bob then applies the blanket, or “skin,” over the ribs in sheets as large as 2 by 3 feet. That’s why the process goes so fast! Geodesic Foam, available from Bragdon Enterprises of Georgetown, Calif., is created from a two-part chemical reaction that is sandwiched between other materials. This “sandwich” consists of bubble wrap on one side and fiber glass screen door material and clear plastic wrap (similar to dry-cleaning bags) on the other. While the freshly mixed expanding foam in the middle is still soft, Bob lays the flexible blanket over the ribs. He staples one edge to the benchwork, then folds back the blanket onto the ribs, which are covered with hot glue to permanently adhere the supports to the blanket. Within a half hour, the foam hardens and the blanket becomes hard like fiber glass. “It’s a great way to make a lot of progress quickly on a large layout like Tony’s,” Bob says. Shar employed another shortcut that covered ground quickly. First, she cut 1 by 2-foot sheets of kraft paper and laid it on a flat surface. Then she tore thousands of thumbnail-sized pieces of Woodland Scenics coarse foam clusters (in three shades of green) and hotglued the pieces to the paper. Finally, Bob hot-glued these foliage sheets to the hardened Geodesic Foam base. The technique is great for vertical surfaces, of which there are many on Tony’s layout, because it’s almost impossible to get foliage to cling to vertical faces. One drawback: “It’s quite expensive,” Bob acknowledged, “but Tony didn’t have a problem with that. What’s important is that it worked!” Everywhere, rocks and trees If any naturally oriented scenery materials stand most prominently on Tony’s layout, it has to be the mountain rocks and trees. These elements deserve special attention. For the many rock faces in the mountainous areas of the layout, Bob borrowed rubber rock molds from structure builder Howard Zane and poured a clear resin into them. Each resulting casting is very thin – only about 1⁄8-inch thick – and remains flexible while it’s still warm. Before each casting hardened, Bob hot glued it in place along one edge, then bent and shaped it to match the contour of the surface beneath it – even around curves. Then he hot-glued the other edges in place. When the casting set about a half-hour later, it became a hard piece of plastic. While the process is certainly an easy, ideal way to do rocks, there is a drawback: Paint will not adhere directly to the slippery resin surface. So one extra step is necessary. Like an artistic painter prepping a canvas, Bob had to apply artist’s gesso (available, naturally, at art supply stores) to make the surface more friendly to paint. Bob’s paint of choice is powdered tempera in appropriate colors. On Tony’s layout, he brushed it onto the rock surface, which by virtue of the gesso, held the pigment. Then he lightly misted it with water and gently spread the paint with a soft brush. JULY 2000 When that had dried, Bob drybrushed the rock surfaces with white to bring out the contours and crevices. The painting process took some time, but with excellent results. And then there are the trees – more than 7,000 of them. The majority of the primary, frontof-the-layout variety trees are from kits made by Jane’s Trains and assembled by Bob’s daughter, Debra Barnhart, and Rick Sester’s wife, Camille. The kits, commercially available under the 9. Here’s the motive power lineup (from left to right, MTH unless otherwise indicated): WVP&P Co. Shay no. 12; NYC J-1e Hudson 4-6-4 no. 5344; Southern Ry. Crescent Pacific 4-6-2 Ps-4 no. 1396; N&W J no. 611; Lionel Hudson no. 5344; Southern Pacific 4-8-4 Daylight no. 4449; Empire State Express Hudson no. 5429; SP Cab-Forward AC-6 48-8-2 no. 4126; CNJ Blue Comet Pacific no. 833; UP Challenger 4-6-6-4 no. 3982; N&W Y6b Mallet 2-88-2 no. 2197; DM&IR Yellowstone 2-8-8-4 no. 227; and, dwarfed by its neighbors, N&W 0-8-0 no. 244 (Rail King). On the turntable, earning its name is the Big Boy, UP 4-8-8-4 no. 4012. • CLASSIC TOY TRAINS 65 product name “Forest in a Flash,” each yield three or four trees and come in a variety of colors. Naturally, the assembly of these trees took time, but when installed on the layout, they looked great. The women also built hundreds of Woodland Scenics trees of all sorts. As the assembled trees showed up at the layout, Bob applied a little glue to the base of the trunks and inserted each one into the foam blankets – by the thousands. One nice touch Bob has added may not be apparent until it’s brought to your attention. He planted lots of orange and yellow trees at the higher elevations, suggesting an early fall in the mountains. Any Train Collectors Association member who has driven west through the Appalachians on the return trip from the October York meet knows that’s the way it looks. People and other pieces With the scenery and trees in place, all of the figures, vehicles, signs, and other details entered the scene. Tony credits long-time friend John Cassel (he built Tony’s HO scale Märklin layout) with most of the detail work. He designed and completed the numerous mini-scenes on the layout; he positioned the several thousand dollars’ worth of Arttista figures in just the right places; and he beautifully ballasted several scale miles of track. Tony is effusive in praise of John’s efforts. “He was the one with the vision. He designed the cities, the placement of roads, streets, and details. He made the layout come to life,” says Tony. Finally, the last bit of trackside detail had to be accounted for. The intricate, brass, operating O scale trackside signals (accurate for the N&W) and crossing gates were built by Terry Christopher of Custom Signals, Poughkeepsie, N.Y. Rick Sester, from Memphis Digital Signal, comes to the scale show at Timonium, Md., three times a year, and during those visits Rick stops in at Tony’s to install computer chips and circuitry for the signals and gates. According to Tony, Rick deserves a lot of credit because “it’s a long, hard, tedious job.” And there’s still work to be done. 10. What’s that Union Pacific DD40AX doing here? Pretend it was making a PR visit out East. Likewise, the locomotive’s engineer is probably wondering what that low-flying, dive-bombing bi-plane is doing. Crop dusting? Whatever the rationale, the elements make for an interesting, colorful scene. The spinning propeller is just one of dozens of animations on Tony’s layout. You call this temporary? IMAGINE A LAYOUT consisting of dozens of sheets of plywood, three months of electrical work, and a maze of track to keep a fleet of locomotives hard at work. To most, that’d be a dream layout. To Tony, it was a short nap. During the period CMR was at work on his permanent layout’s benchwork, Tony became impatient. After all, there he was with all that space and lots of trains, but nowhere to run them. What to do? Why not build a “temporary” layout in the meantime? So he called the lumberyard and had workers deliver 48 sheets of 4 by 8 plywood. In no time he had built a huge flattop layout using Lionel tubular track. It was enough to keep Tony going until the real layout arrived. While that layout’s longevity promised to be brief, it wasn’t exactly a shoddy, makeshift project. Consider the efforts of one man who made it work. At one point, the temporary layout came up with a dead short that Tony couldn’t track down, so looking for help he called his friendly hobby shop in Washington, D.C. In turn, the hobby shop’s owner put Tony in touch with one of its regular customers, Bill Fosbrook, a retired electrician. “I’ve got a temporary layout that’s got a short. If you’d come over I’d really appreciate it,” Tony said. Bill didn’t see any harm in visiting and was glad to help out, so he packed up his tools and drove to Capitol Heights to see what he could do. It didn’t take him long to find the all-too-common culprit: a faulty section of track (dogged by a As you look at the layout, it appears to be pretty much complete. Tony and his crew have created a masterpiece in O. The vegetation is thick, the structures are lighted, there are figures everywhere, and the layout runs like a clock. But as we all know, no layout is ever complete. And that’s true of Tony’s, though he says “it’s about 97 percent complete right now.” Here are some things to watch for. The passenger yard has track and ballast, but it’s lacking the massive terminal Tony envisions, complete with interior detail and lighting and hundreds JULY 2000 paper insulator with a hole in it, allowing the metal ties and track to make contact). With the problem solved, the two spent a little time chatting. Tony described to Bill what he had in mind for the short-term layout – some additional sidings, some uncoupling tracks, operating accessories – and asked if Bill would be interested in helping him. That was While CMR was at work on his permanent layout, Tony became impatient. So he had 48 sheets of 4 by 8 plywood delivered. In no time he had built a huge flattop layout. in January 1997. Bill spent the nextthree months wiring Tony’s “temporary” layout. A couple months later, Bill came into the same hobby shop while the owner was talking to Tony on the telephone about a new locomotive that had just arrived. Bill took the phone and told Tony he’d be glad to drop it off for him. Tony was glad to get the offer and said, “Good, I was going to call you to come over and look at something anyway.” When Bill got there, the “temporary” layout was gone and much of the benchwork for the new layout was in place. Bill took over the wiring at that point and has showed up for work at least once a week since mid-1997. of people departing and arriving. Tony also looks forward to installing the MTH digital command control system. And who knows what enhancements that will bring? And then there are more details and rust on the rails, maybe some passing sidings wherever possible, and the completion of the signal system. Finally – though Tony is noncommittal, calling it “kind of a pipe-dream right now” – rumors are circulating among the help that plans are in the works for expansion into the adjacent office area. We’ll keep you posted. T • CLASSIC TOY TRAINS 67
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