4th International Conference on Thermochemical Biomass Conversion Science 2-5th November, 2015 Bioeconomy Institute Westin Chicago River North Arpa Ghosh, Robert C. Brown, Xianglan Bai Selective depolymerization of cellulose to solubilized carbohydrates in aprotic solvent systems Product Distribution of Cellulose Solvolysis in Non-catalytic Aprotic Solvents at Supercritical State: (Published, [1]) Hot and pressurized polar aprotic solvents can rapidly decompose cellulose to produce significantly high yields of solubilized carbohydrates (anhydrosugar levoglucosan is primary product). [1] This work continues to investigate the comparative study on the effect of polar aprotic solvents on the yields, selectivity and stability of solubilized carbohydrates with and without the acid as catalyst. Solubilized carbohydrates of DP >1 Gamma valerolactone (GVL), and 1,4-Dioxane Acetone Ethyl acetate 15 1,4-dioxane y = 0.9948x + 13.31 R² = 0.867 5 30 2 mM 20 10 0 70 60 50 40 30 20 10 0 0.1 mM No acid 0 0 Solubilized product yield: 72-98% Solubilized carbohydrate yield: 63-94% Maximum LG yield: 15-38% Acid catalyst: 0.1-5 mM sulfuric acid Feedstock: Microcrystalline cellulose, Sigmacell, 50 m Solvents: Acetone, Acetonitrile, Tetrahydrofuran (THF), Ethylacetate, Methyl iso-butyl ketone (MIBK), 20 AGF High yield of solubilized carbohydrates using a wide range of aprotic solvents. Materials used: THF 10 Levoglucosan (LG) Experimental Method MIBK 25 40 5 10 15 20 Polar solubility parameter, δP (MPa1/2) Acetonitrile THF LG Anhydro oligosaccharides 22 27 Retention time (min) 25 0 5 10 15 Time of reaction (min) Temperature = 350oC, Initial cellulose = 20 mg Aprotic Solvent High polarity Low polarity High in monomer Low in oligomers Low in monomer High in oligomers Cellulose loading: 1-50 mg Time of reaction: 0.75-16 min 20 mg cellulose reacted at with and without H2SO4 as catalyst Heating bath: Techne Industrial 60 Fluidized Bed 51 Effectiveness factor = 0 Temperature = 350oC, Acid conc. = 0.25 mM LG yield without acid catalyst LG yield (%) Fluidized Bed Heater No mixing Cellulose feedstock Gases Solid residue Polar aprotic solvent 40 With acid 0.5 mM 20 10 0 Solubilized product 0.81 Ethyl acetate 1.46 Acetone 1.82 Dioxane 3.04 Acetonitrile 1.49 THF 1.86 GVL 1.33 Without acid 30 Reactor Solvent system Solvolysis Product Extraction and Analysis: Physical Properties of the Solvents: Polar Aprotic Solvent Boiling point (oC) Critical point Polar Solubility Parameters (MPa1/2) 1,4-Dioxane 101 314oC and 5.21 MPa 2.1 Ethyl acetate 77 260oC and 3.9 MPa 6.6 THF 66 268oC and 5.19 MPa 7.0 MIBK 116 298oC and 3.70 MPa 7.4 Acetone 56 235oC and 4.8 MPa 13.1 GVL 207-208 Not available 18.7 Acetonitrile 82 272oC and 4.87 MPa 22.1 Product Distribution in Acid-Catalyzed Cellulose Solvolysis in 1,4-dioxane: Carbon yield (%) The product from solvent liquefaction of cellulose contains mainly solubilized products, solid residue and negligible gases. The solubilized fraction was extracted out of the reactors, filtered and analyzed. The solid residue was dried overnight at 50oC and weighed for mass. GC-MS(Agilent 7890B GC and 5977A MSD) was used for identification and GC-FID for quantification of the products. HPLC and GFC were used for high molecular weight products. 50 45 40 35 30 25 20 15 10 5 0 LG AGF Solvolysis condition: Temperature = 350 oC Initial cellulose = 20 mg Acid concentration = 0.25 mM H2SO4 5-HMF Lgnone Furfural Acetic acid 0 5 10 15 Time of reaction (min) Additional products are solubilized carbohydrates with DP > 1 (31% carbon yield) Financial support from NSF EPSCoR and Iowa Energy Center is gratefully acknowledged. Cellobiosan Effectiveness factor MIBK Enhanced yield of LG at a faster rate (43% in 2 min) in presence of very dilute acid catalyst. Yield of secondary dehydration products suppressed at minimal acid concentration. LG in the solvent phase is highly stable even at high temperature. Solubilized carbohydrate yield improved from 63% to 74% by adding acid to 1,4-dioxane. 300oC 40 30 20 250oC 0 2 4 Time of reaction (min) Cello-oligosaccharides 50 350oC 0 5 10 Time of reaction (min) Initial cellulose = 10 mg, Acid conc. = 0.25 mM Multiple Products from One Solvent System: Cellulose Solvent 50 375oC 10 LG yield with acid catalyst 70 10 mg 50 mg Proposed Reaction Network for Acid-catalyzed Cellulose Solvolysis in Aprotic Solvent: 350oC 60 20 mg (Manuscript in preparation) Batch reactor type: Stainless steel mini-reactor (SS-600-6BT) of 2.5 ml capacity 1 mg Highest yield of levoglucosan (43% LG yield) with least degradation was achieved at acid concentration of 0.25 mM in 1,4-dioxane. Further increasing the acid-level resulted in increase of secondary product yields. Lower mass loading helped in improving LG yields. Achieved up to 63% within only 5 min at 1 mg cellulose loading. Increase of temperature also increases LG yield and shortens the reaction time (51% in 2 min). Behavior of Aprotic Solvents in Acid-catalyzed Cellulose Solvolysis: Reactor and Operating condition: Effect of Temperature LG yield (%) 5-HMF 30 0.25 mM 70 60 50 40 30 20 10 0 Levoglucosenone (LGO) Levoglucosan (LG) Maximum yield (%) Solubilized Carbohydrates and Minor Secondary Dehydration Products Furfural Acetonitrile Effect of Mass loading of cellulose LG yield (%) Carbon yield (%) Supercritical Polar Aprotic Solvent 50 GVL 35 Solid residue 100 90 80 70 60 50 40 30 20 10 0 Effect of Acid Concentration 40 LG yield (%) Biomass/Cellulose Effect of Reaction Conditions on LG Yields in 1,4-dioxane: LG Yields Correlated with Solvent Polarity Temperature 350oC and 20 mg Cellulose Reaction time 8-16 min Area (uRIU*min/g) Cellulose is the primary source of fermentable carbohydrates in biomass but it is inherently recalcitrant to chemical and biological treatments. Conventional method of enzymatic hydrolysis suffers from slow conversion rates, limited by inhibitors, involves costly enzyme production step. Liquid hold-up: 1.2 ml Temperature: 250-350oC Results and Discussion Results and Discussion LG yield (%) Introduction Dehydration at 350oC using 20 mg cellulose 50 40 5-HMF 30 Furfural 20 LGO 10 0 5-HMF Furfural 1,6-anhydro-betaD-glucofuranose (AGF) Cellulose depolymerizes possibly through formation of cello-oligosaccharides (cellobiosan) to finally form monomeric products. 0.1 0.25 0.5 1 2 5 Acid concentration (mM) Changing the acid concentration can increase the yield of useful dehydration products such as levoglucosenone (LGO). Conclusions A wide range of supercritical aprotic solvents could effectively depolymerize cellulose producing up to 94% yield of solubilized carbohydrates within only 8-16 min without catalyst. Further enhancement of LG yield (15% to 43%) and other solubilized carbohydrate yield (63% to 74%) was possible at a shorter reaction time (2-7 min) by adding very dilute acid as catalyst. Effective solvent for maximizing the yield of LG could be identified based on its polar solubility parameter and effectiveness factor in non-catalytic and acid-catalyzed condition, respectively. The selectivity and stability of LG in was high in 1,4-dioxane during the reaction. LG yield could be enhanced by optimization of reaction parameters (63% yield at very low mass loading). Tuning operating conditions, it is possible to manufacture various useful chemical building blocks including fermentable sugars using aprotic polar solvents. References [1] Ghosh, A., Brown, R. C., & Bai, X. Production of solubilized carbohydrate from cellulose using non-catalytic, supercritical depolymerization in polar aprotic solvents. Green Chemistry 2015. DOI: 10.1039/C5GC02071A [2] Bai, X. L.; Brown, R. C.; Fu, J.; Shanks, B. H.; Kieffer, M., The Influence of Alkali and Alkaline Earth Metals and the Role of Acid Pretreatments in Production of Sugars from Switchgrass Based on Solvent Liquefaction. Energy & Fuels 2014, 28 (2), 1111-1120.
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