Patented Jan. 3, 1933 1,893,331 ‘UNITED STATES PATENT oFFIc'E' WALTHER KANGRO AND AGNES LINDNEIR, OF BRUNSWICK, GERMANY PROCESS OF SEPARATING BERYLLIUM COMPOUNDS FROM BEIRYLLIUM CONTAINING > MINERALSOR OTHER SUBSTANCES ' No Drawing. Application ?led July 23, 1930, Serial No. 470,224, and in. Germany July 30, 1929, The invention relates to a process of sepa compounds, particularly the oxides, silicates, rating beryllium compounds from beryllium aluminates;alumino-silicates and other com containing minerals or other substances by pounds of beryllium, that volatile beryllium chlorine compounds are formed, mainly chlo~ The object of our invention is to simplify rides, perhaps also oxychlorides, and free means of chlorination. 5 the process and to carry it through in such a manner that the material of the furnace is not endangered and so that the process may be carried through under ?xed or constant lO 55 oxygen. Chemically balanced conditions are set up which at lower temperatures are such that in the balanced mixture there exist main ly beryllium oxide and chlorine besides very conditions and in continuous operation. minu’:e quantities of beryllium chloride and According to our invention the chlorina oxygen. With rising temperature the ratio 60 ticularly in a current or stream of these chlo quantities of beryllium chloride, oxygen and rine-like gases, the temperature and the pres chlorine above solid beryllium oxide are sta sure of these gases being so adjusted that the ble side by side in the balanced mixture. 65 tion is carried through by means of chlorine of the substances in relation to one ‘another or gases containing chlorine, and more par alters in such a way that steadily increasing substances present in the reaction ‘chamber If two constituents of this mixture, viz. have the tendency to form a mixture in a state beryllium chloride and oxygen are continu of chemical equilibrium or balance in which ously removed from this balanced mixture the ‘besides chlorine there exist mainly volatile beryllium-chlorine compounds and oxygen or oxygen containing gases and the substance containin solid beryllium. According to a preferred embodiment of entire solid oxide of beryllium, even if com- _70 bined with aluminium oxlde, s1l1con dioxide - our invention the‘bery'llium chlorine com pounds and the oxygen or the oxygen-con may be accelerated either by working at a 75 from the reaction chamber as soon as a state oxygen to the balanced mixture brings about or other compounds, is gradually converted into volatile chlorine compounds. The .con version into beryllium-chlorine compounds reduced total pressure, or with an overpres taining gases are continuously discharged sure of chlorine. Conversely, an addition of ‘tending towards a balanced mixture has be a displacement in so far as beryllium oxide 3 come stationary or constant or substantially and free chlorine is again formed from the 80 stationary or constant. beryllium chloride. ‘ _ > According to another preferred embodi ment of our invention the chlorine-like gases are passed by a pressure gradient through the process. We wish it to be understood that wher ever in this speci?cation and the claims the term chlorine-like gases is used this term'is 50 Our improved process is carried out in the following manner: ‘ Beryllium mineral or the-substances con tain ing beryllium such as Waste from previous ?nishing or manufacturing processes, or beryllium alloys are, preferably in the ‘dry state, heated to comparatively high tempera intended to cover chlorine or gases which con tures. preferably more than 1000° in a shaft tain chlorine in -mechanical mixture or in furnace constructed of clay, alumina, quartz 90 chemical combination, and likewise that the sand or any other. ceramic material which is ' term oxygen-like gases is intended to cover refractory‘ and indifferent to chlorine gas, oxygen or gases which contain oxygen 1n mix andtlien exposed to the action of a' stream of , ture or in combination. chlorine gas or gases containing chlorine. 95' The chemical principles underlying our im-_ The then developed volatile beryllium com proved process will be understood from the pounds. mainly chloride or also oxychlorides following novel chemical conversions :‘ of beryllium are discharged from the furnace It has been ascertained that pure chlorine by the stream of chlorineJor chlorine contain; gas‘ at high temperatures. preferably above ing gas, and pass into a suitably cooled cham 10009 0., acts'in such a manner on beryllium ber in which they, deposit ‘in solid form and 10:: 2 1,898,831 ' in a substantially pure state; The chlorine is. set free during the conversion into beryl or the‘chlorine containing gases are prefer lium oxide. The quantity of oxygen sup ably used in excess over the beryllium chloride plied must beso proportioned that it at least forming. The gases may also be employed neutralize the ‘action of the chlorine which under increased pressure. The aggregate is present in excess at the beginning. Pref 70. pressure of all the gases existing in the re erably the process is carried out with an ex action~chamber amounting in the substan cess of oxygen, more particularly vwith oxy tially stationary, or equilibriunrstate, for gen of increased pressure.‘ It is, further more, advantageous to give the stream of instance, to less than one atmosphere. 10 The velocity of ?ow ‘of the chlorine or oxygen a direction opposite to the stream 75 chlorine containing gas'may vary Within wide ‘ of the chlorine gas so that the volume of gas limits. Preferably it is not kept too low since escaping from‘ the furnace at a relatively a higher speed permits of a reduction of the high velocity are subjected to a braking ac working temperature and the working time. 15 tion. ' In‘ this way the gases are caused to re The same result is attained if the material - main a little longer. in a chamber of medium 80 to be roasted in ‘the furnace, is reduced in temperature while, on the other hand, the size or disinegrated prior to subjecting it vto beryllium oxide precipitated in a very ?ne the roasting process. The beryllium-chlo granular state is not carried along too far _ rine compounds so produced, as far as they and atomized. Instead of oxygen, air or any other gas are notused as such, are dissolved in water. A very considerable amount of heat is de mixture containing oxygen may be employed veloped therewith which may be utilized for in this modi?cation of our process. 85 drying the minerals or the compounds pro-’ The heating of the reaction material may duced or for other heating'purposes. The be effected in any suitable manner, for in- ' aqueous solution of beryllium chloride may stance by means of a heating chamber ap 90 on the one hand be worked with sodium propriately ?tted in the reaction chamber chloride into beryllium sodium chloride, suit but closed towards it in a gas tight manner, or able as fused electrolytes or electrolysis in the in customary manner from‘ outside. Another fused state. On the other hand beryllium manner of heating consists in app-lying the hydroxide and beryllium oxide respectively ' heat to the reaction material by means of may be obtained from the solution by pre hot gases which sweep over the material. cipitation with lye. The chloride produced Gases may then be used which are inert or in this way-is preferably regenerated electro neutral to the reaction product, or the reac lytically into lye and free chlorine which are‘ tion gas. the chlorine, itself. The heating of the chlorine gas or of the heating-gas neces both again introduced into the process. 100 Another embodiment of our invention sary for this purpose, may take place in va leads directly to the pure beryllium oxide rious ways, either by means of a flame. the by a dry process. This process consists in chlorine gas then ?owing through external blowing oxygen into the hot- gases'escaping ly heated tubes of clay or a refractorv ma from the roasting furnace which consists es terial, or by electrical means, in which case 105 i sentially of chlorine, beryllium-chlorine the chlorine gas is subjected to preheating in £5 compounds and some oxygen or oxygen con resistance bodies of carbon. such as carbon taining gases, through a nozzle of ceramic tubes, carbon grids, carbon granules and so ~ material located, conveniently in the gas on or in the electric arc ?ame. The beryllium compounds obtained by the stream. The solid beryllium oxide then sepa rates from the equilibrium mixture in the chlorinating roasting are directly obtained purest state, the quantity of' chlorine which in a perfectly pure state, provided that in 110 had been combinedwith the beryllium being the raw materials there are contained no set freeagain. From the remaining mixture substances which enter into volatile combi of chlorine and oxygen or oxygen-like gases nations with the chlorine at the temperatures 115 the chlorine is recovered by known methods employed. If, on the other hand such foreign and again applied to the roasting process. substances are contained in the raw mate In order to obtain as complete a conver rials, it is necessary to isolate them from the sion as possible into beryllium oxide the oxy beryllium if their presence is‘ undesirable gen or' oxygen-like gases are preferably for the further use of the beryllium com 120 raised. to such a temperature that the entire pounds. Iron'ox'ide vis the most frequently ' gas mlxture is not cooled down too suddenly occurring contamination of this kind in the but remains for some time at temperatures mineral, less frequently magnesium oxide. near the boiling point of beryllium chloride, ‘The iron may easily be separated from'the 125 for instance at 400 to 800°; i. e. at such tem_ beryllium by reason of the fact that iron peratures at which, as already pointed out, oxide is quantitatively converted by chlorine reconversion of the beryllium chlorine com 65 into the volatile iron chloride at far lower pounds into beryllium oxide takes place. A temperatures, say 800 to 900°, and carried slowing down of the cooling is also effected off. It is therefore advisable to supjec't be by the considerable quantity of heat which ryllium minerals or substances, which contain . 130 H 3 1,898,881 iron, at low temperatures, for instance 800° ployed with advantage upon such raw mate to 1000°, to a chlorinating preroastingpproc rials containjng beryllium which would re ess and to collect the chloride of iron formed quire such a relatively high'temperature for‘ thereby separately. Beryllium does not pass treatment as to produce decomposition of the 70 over as yet. Only after all the iron has been raw materials. removed from the raw material the tempera All minerals or substances containing ture is raised up to the point necessary for the beryllium are suitable as raw materials for formation of chloride of beryllium. An our improved process. If beryllium alloys analogous separation or isolation by frac are to be employed in the process it may be v10 tional volatilization may be carried through advisable to convert the metals of these al 75 with all those admixtures ofztlie raw or ini loys ?rst into oxides and then to separate the tial material which combine with chlorine mixture of the oxides according to our im~ to chlorine compounds at other temperatures proved process. ' _ than the beryllium.. For this purpose we The process is also suitable for the sepa 80 1.5 next pass in the reaction chamber containing . ration or isolation of the beryllium from such the raw material a chlorine-like. stream of substances in which the presence of beryllium gas‘over the material containing the beryl 20 lium and for the purpose of removing foreign metal constituents first adjustthe tempera is undesirable. ' ‘What is claimed is: 1. The process of separating beryllium ture and the pressure in the reaction chamber compounds from ores, minerals or substances in such a mannerthat the substances con which contain beryllium, which consists in tained in the reaction chamber tend towards passing a chlorine-like stream of gas over the a mixture in chemical equilibrium in which material containing the beryllium in a reac-' besides the chlorine there exists mainly chlo chamber, and adjusting the temperature rine compounds of’ those- metals, then dis tion the pressure in the reaction chamber in ‘charge those compounds and then adjust and such a manner that the substances ‘contained 90 the temperature and the pressure in the re act-ion chamber in such a maniier that the therein tend to attain a mixture in chemical 30 35 40 substances'contained in the reaction chamber equilibrium, in which besides chlorine there tend towards a fresh ‘mixture in chemical exist mainly volatile beryllium-chlorine com equilibrium in which besides chlorine there pounds, oxygenating gases and the material. 2. The process of separating beryllium exist mainly volatile beryllium-chlorine com pounds, oxygen-like gases and, the material. compounds from ores, minerals or substances In this way the admixtures may on their which contain beryllium, which consists in part be recovered‘ in the pure state. The passing a chlorine-‘like stream of gas over the beryllium may also be separated from mag material containing the beryllium in a reac - I in water and remains quantitatively behind in tend to attain a mixture in chemical equi within the solution when the beryllium hy librium, in’ which besides chlorine there exist 105. nesium since the magnesium chloride, which tion chamber, adjusting the temperature and is volatilized together with the beryllium the pressure in the reaction chamber in'such chloride, goes into solution’ when dissolved a manner that thesubstances contained there mainly vol’atil'e beryllium-chlorine com pounds, oxygenating gases and the material, ess need not be perfectly dry. It has been and continuously discharging the beryllium ‘ droxide is precipitated. 95 100 ' The chlorine gas employed in our proc 45 50 ascertained that minute quantities. of mois ture do not retard the conversion into beryl lium chlorides.‘ Excessive quantities of wa compounds and the oxygenating gases as soon in equilibrium has become substantially sta ter, such as occur inmoist minerals. on the tionary in the reaction chamber. 3. The process of separating beryllium other hand, retard the conversion or reac compounds from ores, minerals or substances Under some conditions hydrogen chloride which contain beryllium, which consists in gas may be admixed with the chlorine. The passing a chlorine-like stream of asunder tion. ‘ - ' . 110 as the state tending to bring about a mixture 115 ' action on“the beryllium compounds then takes a pressure drop or gradient over th material place in a manner quite analogous to that containing beryllium in a reaction chamber.) of the free chlorine with the difference only adjusting the temperature and the pressure 120 that some aqueous vapour is formed instead’ in said chamber in such a manner that the sub of the free oxygen. Thesegases will there stances contained therein tend to attain a fore preferably be used in cases where moist mixture in chemical equilibrium, wherein beminerals are to-be dealt with or such-which sides chlorinev there exists mainly ‘volatile contain chemically combined water; Gases beryllium-chlorine compounds, oxygenating which contain combined chlorine, such as hy gases and the material, and continuously dis drogen or sulphur monochloride or carbon charging the beryllium compounds and the ' tetrachloride and others or mixtures of these oxyge'nating gases as soon as the state tending ' or anygof them with chlorine may be em-v . to bring about a mixture in equilibrium has 125 130 4 1,893,331 become substantially determined in said which contain beryllium, which consists in chamber. - ’~’ ~passing a chlorine-like stream of gas under - 4. The process of separating beryllium a pressure drop or gradientover the mate compounds from ores, minerals or substances rial containing the beryllium in a reaction which contain beryllium, which consists in chamber, adjusting the temperature and the passing achlorine-like stream of gas at in pressure in said chamber inv such a manner 70 creased pressure under a pressure drop or that the substance contained in the reaction gradient over the material containing the chamber tends to attain a mixture in chemi beryllium in a reaction chamber, adjusting cal equilibrium, in which besides chlorine 10 the temperature and the pressure in the re action chamber in such a manner that ‘the ‘there exists mainlycvolatile beryllium-chlo rine compounds, oxygenating gases and the 75 substances contained in the reaction chamber material, and continuously discharging the tend to attain a nnxture 1n chemical equili beryllium compounds, the oxygenating gases ‘. brium, in which besides'chlorine there exist and the excess of chlorine as soon as the state mainly volatile beryllium-chlorine 15 com-' tending to bring about a mixture in equilib 80 , pounds, oxygenating gases and the material, rium has become substantially stationary in and continuously‘ discharging the beryllium the reaction chamber, whereupon additional compounds and the oxygenating gases as soon oxygenating gases are admixed with the con as the state tending to bring about a mixture stituents discharged from the process, viz. in equilibrium has become substantially de 20 termined in the reaction chamber. chlorine, beryllium-chlorine compounds and 85 the oxygenating gases containing some oxy 5. The process of separating beryllium gen, in such a manner that beryllium-oxygen . compounds from ores, minerals or substances compounds separate therefrom. 25 30 35 ' - 8. The process of separating beryllium which contain beryllium, which consists in passing a chlorine-like stream of gas over compounds from ores, minerals or substances the material containing the beryllium in a re which contain beryllium, which consists in action chamber, adjusting the temperature passing a chlorine-like stream of gas under and the pressure in said chamber in such a a pressure drop or gradient over the material manner that the substances contained in the containing the beryllium in a reaction cham reactionchamber tend to attain a mixture in ber, adjusting the, temperature and the pres chemical equilibrium, in. which besides chlo sure in the reaction chamber in such a man'-v rine there exist mainly volatile beryllium ner that the substances contained therein chlorine compounds, oxygenating gases and tend to attain a mixture in chemical equilib the material, and continuously discharging the beryllium compounds and the oxygenat - A j - ' . . rium, 111 which besides chlorine there exists mainly volatile beryllium-chlorine‘ com 100 ing gases as soon as the state tending to bring pounds, oxygenating gases and the material, about a mixture in equilibrium has become and continuously discharging the beryllium - 40 45 substantially determined in the reaction’ compounds, and the oxygenating gases as chamber, the aggregate pressure of all the soon as the state tending to bring about a gases existing in the reaction chamber mixture in’ equilibrium in the reaction cham amounting in this substantially stationary ber has become substantially stationary, whereupon additional oxygenating gases at state to less than one atmosphere. ' ' 6. The process of separating beryllium increased pressure are admixed with the con compounds from ores, minerals or substances stituents discharged from the process, viz. 110 which contain beryllium, which consists in chlorine, beryllium-chlorine compounds and passing a chlorine-like stream of gas over the oxygenating gases containing some oxy the material containing the beryllium in a gen, in such a manner that the beryllium-‘ . reaction chamber, adjusting the temperature oxygen compounds separate therefrom. 9. The process of ‘separating beryllium and the: pressure in said chamber in such a 50 manner that the substances contained there? compounds from ores, minerals, or substances 115 in tendto attain aimixture in chemical equi which contain beryllium, which consists in librium, in which besides chlorine there exists passing a chlorine-like stream of gas under mainly volatile beryllium-chlorine. com a pressure drop or gradient over 'the material pounds, oxygenating gases and the material, ‘containing the beryllium in a reaction cham- ' 120 and continuously discharging the beryllium ber, adjusting the temperature and the pres ‘compounds and the oxygenating gases as soon sure in the reaction'chamber 1n such' a'-man~ as the state tending to bring about a mixture ner‘ that the substances contained -therein _ in equilibrium'has become substantially de- ' tend to attain a mixture in chemical equilib 60 termined in the reaction chamber, whereupon rium, in which‘besides chlorine there'exists the beryllium compounds discharged from mainly volatile beryllium-chlorine com» theprocess are dissolved in water. and_the. pounds, oxygenating gases and‘the material, heat of solution is usefully employed in the and continuously discharging-the beryllium compounds, the oxygenating gases and the process‘. , v i "7‘. The‘- process of separating beryllium_ excess of chlorine as soon as the state tend-_ compounds from oresyminerals or substances ing to bring about a mixture of equilibrium 12.7 1,893,331 5 in the reaction chamber has become substan_ chamber tend towards a mixture in'chemical tially stationary, whereupon additional oxy equilibrium in which besides the chlorine genating gases at increased pressure are ad there exist mainly chlorine compounds of mixed in counter-?ow with the constituents said foreign metals, discharging said com discharged upon the process, viz. chlorine, and then adjusting the temperature 70 beryllium-chlorine compounds and the oxy pounds and the pressure in the reaction chamber in genating. gases containing some oxygen, in such a manner that the substances contained such a manner that the beryllium-oxygen therein tend towards a fresh mixture in compounds separate therefrom. 10 20 25 ' chemical equilibrium in which besides chlo v10. The process of separating beryllium rine there exists mainlyvolatile beryllium compounds from ores, minerals or substances chlorine compounds, oxygenating gases and which contain beryllium, which consists in the material. passing a chlorine-like stream of gas under a 13. The process of separating beryllium pressure drop or gradient over the material compounds from ores, minerals or substances containing the beryllium in a reaction chamj which contain beryllium, which consiststin ber, adjusting the temperature and the pres passing a chlorine-like stream of gas over sure in the reaction chamber in such a man the material containing the beryllium in a ner that the substances contained therein tend to attain a mixture in chemical equi~ librium, in which besides chlorine there ex ists mainly volatile beryllium-chlorine com 75 80 reaction chamber and for the purpose of re moving foreign metal constituents ?rst at a temperature in the vicinity of or between 85 800-1000° C. adjusting the ‘pressure in the pounds, oxygenating gases and the material, reaction chamber in such a manner that the continuously discharging the beryllium com— substances contained therein tend towards a pounds, the oxygenating‘ gases and the ex mixture in chemical equilibrium inwhichbe cess of chlorine as soon as the state tending sides the chlorine there exist mainly chlo to bring about a mixture ‘in equilibrium in rine compounds of said foreign metals, dis 90 the reaction chamber has become substan charging said compounds, and then adjust tially stationary, whereupon additional ing the temperature and the pressure in the o'xygenating gases at a temperature in the reaction__chamber in such a manner that the vicinity or between 400—800° C. are admixed substances contained in the reaction chamber with the constituents‘ discharged from the tend towards afresh mixture in chemical process, ‘viz. chlorine, beryllium-chlorine‘ equilibrium in which besides chlorine there compounds and the oxygenating gases con exists mainly volatile beryllium-chlorine taining some oxygen. compound/s“, oxygenating gases and the ma_ 11. The process of separating beryllium terial. 100 - compounds from ores, minerals or substances ‘In testimony whereof we a?ix our signa- ' which contain beryllium, which consists in tures. passing a chlorine-like stream of gas under ' a pressure drop or gradient over the mate 40 rial- containing the beryllium in a reaction WALTI-IER KANGRO. AGNES‘ LINDNERJ 105 chamber, adjusting the temperature and the 45 pressure‘ in the reaction chamber in such a manner that the substances contained therein tend to attain a mixture in chemical equi librium, in which besides chlorine there ex 110' ists mainly volatile beryllium-chlorine com pounds, oxygenating gases and the material, continuously discharging the beryllium com 50 pounds, the oxygenating gases and'the excess .of chldrine as soon as the state tending to 115 bring about a mixture in chemical equilib rium in the reaction chamber has become substantially stationary, the. discharged ’ _ chlorine being again introduced into the 55 working cycle of the process. , '12. The process of separating beryllium I 120 compounds from ores, minerals or substances 60 which contain beryllium, which consists in passing a chlorine-like stream of gas over' the material containing the beryllium in a reaction chamber, and‘for the purpose of re 125, moving foreign metal constituents ?rst ad~ justing the temperature and the pressure in ' 65 the reaction chamber in such armanner that the substances contained in the reaction 130 CERTIFIGATE OF CORRECT/ION; ‘ _ "January ‘3, ‘I933. 'Patent'No. 1,893,331.‘ WALTHER KANGRO, 'ET AL. It is hereby certified that error appears in the printed specification of the above numbered ‘patent requiring correction as follows:v Page 2, line 69, for "neutralize"'read "neutralizes", and line 76', for "volume" read, "volumes"; page '3, line 63, after the syllable "drogen" insert the word "chloride"; and that thesaid Letters Patent should be read with these corrections therein that I the same-maynconform to the record of'the case in the Patent Office. Signed and ‘sealed this 21st day of February, A. 0/1933.‘ ‘ ' - M. J. Moore. ,(Sell) Acting Commissioner of Patents;
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