PACB114897 · Subject to alteration · © All rights reserved
Flat pouch solutions
for powder and liquid products
Bosch Packaging Systems AG
Industriestrasse 8
CH-8222 Beringen
Switzerland
Phone+41 58 674 10 00
Fax
+41 58 674 10 01
[email protected]
www.boschpackaging.com
Packaging Systems
2 | Pouch solutions for powder and liquid products
Pouch solutions for powder and liquid products | 3
Flat Pouches.
The ideal packaging for single-dose units.
Powder and liquid products.
Maximum dosing accuracy for each product.
Machine solution for flat pouches.
Compact and flexible.
Secondary packaging solutions.
Compact designed turnkey solutions.
Tailor-made solutions.
We combine processes for your
all-in-one solution.
Reliable and high-precision
dosage technology for
free-flowing and non-freeflowing powder and
granulates as well as low
and high viscosity liquids,
also for small volumes.
The Sigpack RN ensures
your long-term success
through highly efficient,
high-performance
production processes
on a small footprint.
In combination with
various Bosch secondary
packaging solutions,
the Sigpack RN offers
carefree, integrated
systems from one source.
We combine various
individual solutions by
harmonizing system
interfaces thus ensuring
a smooth production
process.
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Pouch solutions for powder and liquid products | 5
Powders, granulates, pellets.
Maximum dosing accuracy for each product.
Flat pouch applications are wide and diverse.
We accompany you into the future.
u Gentle product handling
u Filling with optimum dosing
accuracy
u No afterspill – clean pouch
sealing areas
u Precise adjustment of each
track
u Deep flat pouch filling
Tipping fillers for free-flowing products
Auger fillers for high-quality goods
For each product the right dosing technology adapted
Both our auger and tipping fillers achieve dosage
to indvidual poduct characteristics. Auger fillers in a
speeds of up to 125 cycles per minute. Individually
number of variations for non-free-flowing powders, or
adjustable dosage units reliably ensure high weight
tipping fillers for free-flowing products like granulates
accuracy, also for smaller volumes, while providing
or pellets. All dosage types guarantee cutting-edge
optimum product protection.
technology and outstanding quality and result in high
Deep flat pouch filling minimizes product loss and
output, accuracy and reliability – an absolute must
guarantees clean sealing surfaces. A swivel mounted
for optimum protection of high-quality products.
dosing unit ensures optimal accessibility and easy
cleaning.
6 | Pouch solutions for powder and liquid products
Food, beauty & personal care products
and any other liquids.
Clean and fast production.
Ketchup, mustard, salad dressing, beauty & personal care products and any other liquids.
The modern «to go» lifestyle means we encounter pouches all the time.
We support you in the packaging of your viscous products.
Liquid dosing unit
For the dosing of viscous liquids we use the latest
The dosing module consists of the dosing nozzle and
generation of piston pumps. We utilize our many
customized closing mechanisms which are product-
years of expertise in the pharmaceutical sector to
specific and ensure that the filling process is free
achieve a higher cleaning ability during liquid filling.
from dripping and stringing. The dosing units are
The combination of proven high performance and
also specifically geared towards the product’s con-
improved hygiene ensures smooth and fast filling
sistency to ensure precise dosing.
operations up to 125 cycles per track as well as
flexibility in the processing of various liquids.
The standard model with basic hygienic configuration includes a COP cleaning function. If required,
The pump module operates without a seal which
this module can be fitted with a CIP cleaning feature
prevents product contamination through seal
for product-contacting systems for advanced hygiene,
abrasion. The integrated pre-hopper impresses
which will include also the pre-hopper and blender.
with its flow-enhancing design.
Pouch solutions for powder and liquid products | 9
Machine solution for flat pouches.
Compact and flexible.
Aside from constant innovations in product and market requirements, the entire packaging
process is centered on cost-effectiveness.
Today we frequently encounter products packaged
but a larger production volume can also slow down a
in flat pouches, also called sachets. The reason is
line’s productivity.
our fast lifestyle which demands that we increasingly
need products when we are «on the move». These
The Sigpack RN can compensate for this by effecti-
include food items like ketchup or salad dressing,
vely filling up to 1,000 high-quality pouches per
but also cosmetics, creams and shampoos as well
minute on up to eight tracks. The compact design
as medication such as painkillers which must be
of this pouch filling machine means that it requires
taken in the required dosage. Consumption has to
fewer tracks for the same output levels than
be fast and easy, and all items are also expected
traditional machines and therefore achieves an
to be affordable.
optimization of overall productivity of the production
plant and a reduction in maintenance requirements.
For manufacturers aiming to increase their costeffectiveness through maximum utilization of their
With its mature sealing technology independent of
packaging lines, priorities are optimal lead times
product characteristics, the Sigpack RN platform
and output as well as product quality. Small and
ensures hermetic, reliable sealing joints, supporting
attractively packaged products can be sold at a
product quality and maintaining safety standards.
higher profit per unit compared to larger packages,
Your benefits
u Top precision even for
very small volumes
u Hermetic seald packages
u High production volumes
on a small footprint
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A wide range of options.
All from one supplier.
Global markets require global strategies and variable products.
We offer a wide portfolio of machines for the production and packaging of flat pouches.
Always geared to individual needs.
Safe product
handling:
Counting and
stacking unit
Carton applications from shell or flat blank, inter-
A specially developed transfer unit links primary
mittent or continuous cartoners,side-loading or
and secondary packaging operations and offers
highly flexible top-loading, or even flow-wrapping
precise positioning without loss of pouches. It also
operations – Bosch Packaging Systems is your
provides 100% in-line checkweighing if required.
competent partner for flexible solutions with
These controls ensure optimum dosing accuracy
output levels of around 80 – 300 units per minute.
even swhen there are variations in density. Following
We are always aiming to provide a continuous,
an adjustment of pouch levels, the pouches are
seamless system with minimal operating and
prepared and stacked for secondary packaging
maintenance requirements and secure interfaces.
operations.
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Secondary Packaging in cartons.
Compact designed turnkey solutions.
Variable carton presentation.
Project-based secondary packaging solutions.
The Sigpack RN allows a simple integration of various
Whether for an attractive point-
prepare for future marketing and
The compact transport and
to fulfill requirements in the
secondary packaging processes. Its compact,
of-sale presentation or a compact
market requirements. Flexible
grouping units as well as the
Pharma and Food sectors: coding
modular design means that the KG3 cartoner can
drawer or shelf system: the right
counters and variable closing
Sigpack KG cartoning platform
and relevant controls via sensor
be combined with the Sigpack RN pouch packaging
carton design and its technical
and opening features offer plenty
are suitable for project-specific
or camera systems, insertion of
machine while having only a small footprint. The
implementation are crucial.
of choice and provide planning
modular adaptation. Depending
product information leaflets and
format range can be changed over and offers a wide
Flexible cartoners with a range
security.
on your requirements, the sachets
final inspection of cartons are
range of box sizes with an ordered or disordered
of available options will help you
are counted and presented in the
all examples of optimal process
arrangement of boxes. The KG3 has an intermittent
carton in an orderly fashion. A
security.
cycle with a speed of 100 cycles per minute.
wide range of options is available
Your system benefits
... and more
Up to 1,000 pouches per minute
Optional
 Up to 100 boxes per minute
Reliable tightness
Extensive training
 Careful dosage procedure without product loss
Customized service
 High weight accuracy
Global field service
 Integrated 100% in-line weight control
 Modernization as required
 Minimal footprint
 Spare parts and logistical
 Turnkey system solution for primary and
optimization
secondary packaging
uCompact and
modular design
uHighly integrated
solutions
uHigh diversity of
packaging styles
uA range of options:
coding, inlays and
checkweighers
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Sigpack HCM.
A turnkey flow-wrapping solution from
Bosch Packaging Systems.
Tailor-made solutions.
We combine processes for your
all-in-one solution.
The Sigpack HCM is another turnkey secondary
Lifetime-lubricated components and separate process
Our many years of experience in the packaging
Product distribution and infeed as well as primary
packaging solution from Bosch Packaging Systems.
and drive units contribute to the line´s hygienic
industry mean that we are able to combine even
and secondary packaging operations are based on
This flow wrapper offers maximum availability. Due
design. The ergonomic operating height and cantilver
complex packaging processes on a single line. Lines
a standardized operating architecture. System
to high format flexibility, a variety of formats can be
design provide easy access to the installation, and the
are individually custom-built, whether for primary or
interfaces are harmonized, thus ensuring a smooth
handled. Thanks to its modular system design, the
machine casing ensures safety and noise protection.
secondary packaging, and may include integrated
production process for optimal use of space,
HCM horizontal secondary packaging machine forms
Operating functions like Start, Stop and Emergency
mergers, labelers, X-ray equipment or other devices.
productivity and availability.
a perfect combination with the Sigpack RNX pouch
Stop are located on the front side, and the swiveling
The end result is that the entire line can be operated
machine.
operating panel allows for easy operation.
as easily as a standalone unit.
We create the perfect solution for you. Packaged
as promised.