The 14th IFToMM World Congress, Taipei, Taiwan, October 25-30, 2015 DOI Number: 10.6567/IFToMM.14TH.WC.OS13.131 Mass equivalent triads V. van der Wijk∗ King’s College London, Centre for Robotics Research, London, United Kingdom Abstract—In this paper it is shown how a general 3-DoF triad can be designed mass equivalent to a general (1-DoF) link element. This is useful in the synthesis of shaking force balanced and statically balanced mechanisms, for instance to add or remove a number of DoFs of a balanced mechanism maintaining its balance. Also it can be used as a simple approach for synthesis of complex balanced mechanisms. To obtain the parameters for mass equivalence, a mass equivalent model with real and virtual equivalent masses is used. The characteristics of this model are explained and the properties of a mass equivalent triad are shown. Subsequently the parameters of a mass equivalent triad are derived with the method of rotations about the principal points (RAPP) and application examples are illustrated and discussed. Keywords: mass equivalent modeling, shaking force balance, static balance, mass equivalent triad, principal vector linkage I. Introduction Figure 1a shows a mechanism link with two joints Ai and Ai+1 and a center of mass (CoM) in Si , which is a point defined by parameters ei and fi as illustrated. The mass of such a general element cannot be modeled mass equivalently with common mass modeling methods such as those in [8] [2]. This is since these methods only use equivalent masses in the joints, here Ai and Ai+1 , which means that only a CoM that is located on the line through the joints can be modeled. A nonzero value of fi in Fig. 1a then is not possible. In [3] a new mass equivalent model of the link in Fig. 1a was proposed and validated, which is shown in Fig. 1b. Here a real equivalent mass mai is located in Ai , a real equivalent mass mbi is located in Ai+1 , and a virtual equivalent mass mci is located√ in both Ji1 and Ji2 . Ji1 is located at a distance si1 = e2i + fi2 from Si normal to the line A√ i Si , as illustrated, and Ji2 is located at a distance si2 = (li − ei )2 + fi2 from Si normal to the line Ai+1 Si , as illustrated. As in Fig. 1a Si is the CoM of the four equivalent masses. In [3] [4] it was shown how with this model the motion of the mass of a general closed kinematic chain can be analyzed as an open chain where one of the elements is considered with equivalent masses. With this method it was possible to synthesize general inherently shaking force balanced closed-chain linkages which are statically balanced ∗ [email protected] as well. In [5] it was shown that this mass equivalent model can represent not only the mass of a general single element, but also the mass of multi-DoF linkages. For all motion these multi-DoF linkages then are mass equivalent to the model in Fig. 1b, which was shown and explained by the synthesis of a mass equivalent 2-DoF dyad linkage. The aim of this paper is to extend this theory to the synthesis of mass equivalent 3-DoF triad linkages. This step requires the use of principal vectors for calculating the linkage parameters, which for the 2-DoF dyad linkage could be omitted by using a simpler analysis method. The application of mass equivalent linkages was shown in a preliminary study presented in [6] and in [5] where mass equivalent linkages were applied to add DoFs to a shaking force balanced or statically balanced mechanism, maintaining its balance. A balanced 3-DoF parallel manipulator was synthesized from a 0-DoF structure. At the end of this paper application examples of mass equivalent triads are shown and discussed. For a realistic interpretation, all illustrations in this paper are drawn to scale. (a) (b) mci mci Ji1 Ai si2 si1 mi S i fi ei li qi Ai+1 ei ~ Ai Ji2 Si fi qi mbi Ai+1 li mai c i m (c) c i m Ji1 Ji2 si2* si1* Si * ei ~ Ai b mi Ai+1 fi* * li qi a mi Fig. 1. a) Link element with two joints Ai and Ai+1 and a general CoM Si ; b) Mass equivalent model of the link element with a real equivalent b mass ma i in Ai , a real equivalent mass mi in Ai+1 , and a virtual equivb c alent mass mci in both Ji1 and Ji2 ; c) ma i , mi , and mi are independent of the scale of the link. II. Mass equivalent triad The conditions for which the model in Fig. 1b is mass equivalent with the link element in Fig. 1a are mai ei = mbi (li − ei ) and mci li = (mai + mbi )fi , which define the CoM of the model in Si , and mai + mbi = mi which is the total mass of the model equal to the mass of the link. Since mass mci = mi fi /li is not part of the ’real’ mass of the link, this mass is referred to as a virtual equivalent mass while masses mai = mi (1 − ei /li ) and mbi = mi ei /li are referred to as the real equivalent masses [3]. In Fig. 1c it is shown that when the model is scaled, the equivalent masses remain unchanged. The values of the equivalent masses are independent of the size of the model. They can be described by mai = mi (1 − λ1 ), mbi = mi λ1 , and mci = mi λ2 with the constants λ1 = ei /li and λ2 = fi /li . III. Method of rotations about the principal points (RAPP) The design parameters of the triad for mass equivalence can be calculated with the method of rotations about the principal points (RAPP) [3][5]. Figure 3 shows the triad in Fig. 2 with a graphical construction of parallelograms. This construction is known as a (3-DoF) principal vector linkage with which the motion of masses mi1 , mi2 , and mi3 is traced with respect to their common CoM in Si [3]. Of this principal vector linkage links Ai B1 , B1 B2 , and B2 Ai+1 are the principal elements and P1 , P2 , and P3 are the principal points in each principal element. mi2 a23 B2 P2 pb2 a 21 mi2 B1 a1 P1 (a) fi2 ei2 li2 B1 ei1 fi1 mi1 B2 ei3 li3 Si fi3 mi3 li Si m i2 Ai (b) mi1 * li ei1 Ai B1 ei2 B2 fi2 B2 Fig. 2. Triad that is mass equivalent with the link element in Fig. 1a in two poses (drawn to scale with parameters λ1 = 0.5991, λ2 = 0.2658, li2 /li1 = 1.5540, li3 /li1 = 1.2423, mi2 /mi1 = 0.8947, and mi3 /mi1 = 1.2632). While the length of the rigid link in Fig. 1a is fixed, a released length li∗ as in Fig. 1c can be obtained for instance as the distance between the extremities of a triad. Figure 2 shows a triad with link lengths li1 , li2 , and li3 where li∗ is the distance between joints A1 and Ai+1 . Since the link masses mi1 , mi2 , and mi3 are located such that their common CoM is exactly in Si of the model in Fig. 1c for any of its poses and mi1 + mi2 + mi3 = mi , this triad is mass equivalent to the link in Fig. 1a. Practically this could mean that in a balanced linkage a general single link element can be substituted with a mass equivalent triad without affecting the balance. Alternatively it could mean that the mass motion of the triad can be represented by the mass motion of a single link element. P2 c2 b21 a3 P3 p3 a23 B2 b23 mi3 Si Ai+1 li1 li Ai mi3 (b) Si mi2 p3 mi1 a3 Ai+1 fi1 B1 p1 P1 a1 Ai c1 b1 B1 fi3 ei3 a21 li3 mi1 Ai+1 li1 li2 p1 mi3 (a) pa2 P3 c3 Ai+1 Ai P3 Ai+1 * i l P1 a1 a21 P2 a3 a23 B2 B1 b3 Fig. 3. Mass equivalent triad with principal points P1 , P2 , and P3 and its principal vector linkage which traces the common CoM of mi1 , mi2 , and mi3 in Si for all motion of the linkage, drawn for two poses. The principal points are defined within each element with the principal dimensions a1 , a21 , a23 and a3 , which are the lengths of the sides of the illustrated parallelograms. Then P1 is located at an a1 distance from B1 along the line trough B1 and mi1 and this point is defined relative to line B1 Ai with parameters b1 and c1 . Similarly P3 is located at an a3 distance from B2 along the line trough B2 and mi3 and this point is defined relative to line B2 Ai+1 with parameters b3 and c3 . P2 is located at an a21 distance from B1 and an a23 distance from B2 . This point is defined relative to line B1 B2 with parameters b21 from B1 and c2 relative to line B1 B2 , as illustrated. The parallelograms trace the common CoM in Si for all motion for the balance conditions [3] mi1 p1 = (mi2 + mi3 )a1 , mi3 p3 = (mi1 + mi2 )a3 , mi1 a21 = mi2 pa2 mi3 a23 = mi2 pb2 (1) Here pa2 and pb2 define a parallelogram through P2 and mi2 , aligned with B1 P2 and B2 P2 . Because of similarity, the mass parameters of each outer principal element are related as ei1 fi1 p 1 + a1 = = a1 b1 c1 p 3 + a3 ei3 fi3 = = a3 b3 c3 (a) B2 (2) B1 mci a1 The mass parameters of elements 1 and 3 then can be derived to depend on bi and ci as ei1 fi1 ei3 fi3 p1 = ( a1 p1 = ( a1 p3 = ( a3 p3 = ( a3 + 1)b1 + 1)c1 + 1)b3 + 1)c3 mi2 + mi3 =( mi1 mi2 + mi3 =( mi1 mi1 + mi2 =( mi3 mi1 + mi2 =( mi3 + 1)b1 + 1)c1 m fi2 mi3 li2 mi1 + mi3 +( + 1)b21 mi2 mi2 mi1 + mi3 = ( + 1)c2 mi2 a23 B2 a21 li2 B1 mci (4) a1 c i m m a i c mi li2 b mi Si a m i Ai (c) B2 Si B1 . qi3 xi3 mci a3 P3 mci li3 mbi yi3 Ai+1 m Ai Fig. 5. a) Relative motion of DoF 1 with rotational motion about P1 ; b) Relative motion of DoF 2 with rotational motion about P2 ; c) Relative motion of DoF 3 with rotational motion about P3 . mb Ai+1 i li P1 yi2 a i li3 Si li1 a3 P3 xi2 a23 B2 Ai+1 mci P2 mci B1 which can be interpreted as that the location of P2 in element 2 is found as the common CoM of mi1 projected in B1 , mi3 projected in B2 , and mi2 at its actual location. mci Ai+1 + 1)c3 = − mci . qi2 P2 a21 For element 2 the CoM can be described based on P2 as [3] ei2 li1 xi1 yi1 c mi (3) + 1)b3 b mi Si P1 mai Ai c i (b) . qi1 Ai Fig. 4. Mass equivalent model of the triad with the projection of the real b equivalent mass ma i in Ai , the real equivalent mass mi in Ai+1 , and the virtual equivalent mass mci twice about each principal point as illustrated. To calculate the parameters of the principal points bi and ci , Fig. 4 shows the mass equivalent model of the triad. The real equivalent masses mai and mbi are located in joints Ai and Ai+1 , respectively, and the virtual equivalent mass mci is located twice about each principal point P1 , P2 , and P3 as illustrated. This projection is explained in [3], and is for each element of similar composition as the models in Fig. 1b. The model in Fig. 4 is analyzed with the linear momentum equations of the three relative motions of the principal vector linkage, which are the rotational motions about each principal point P1 , P2 , and P3 individually. An important property of a virtual equivalent mass is that its mass acts as a real mass for rotational motion while is has zero mass for translational motion of its element [3]. This is since the virtual equivalent masses represent solely the rotational mass motion of an element, while translational mass motion of an element is represented solely with real equivalent masses. In Fig. 5 the relative motions are illustrated. Figure 5a shows the relative motion of DoF 1 where element Ai B1 rotates about P1 and elements B1 B2 and B2 Ai+1 solely translate. For this motion the virtual equivalent masses in element Ai B1 act as a real mass while the virtual equivalent masses in elements B1 B2 and B2 Ai+1 are zero. Figure 5b shows the relative motion of DoF 2 where element B1 B2 rotates about P2 and elements Ai B1 and B2 Ai+1 solely translate. For this motion the virtual equivalent masses in element B1 B2 act as a real mass while the virtual equivalent masses in elements Ai B1 and B2 Ai+1 are zero. Figure 5c shows the relative motion of DoF 3 where element B2 Ai+1 rotates about P3 and elements Ai B1 and B1 B2 solely translate. For this motion the virtual equivalent masses in element B2 Ai+1 act as a real mass while the virtual equivalent masses in elements Ai B1 and B1 B2 are zero. mci (b) m (a) B1 mai b B1 m i c m i a1 b1 c1 li1 mci a mi xi1 xi2 yi2 a23 B2 P2 c2 mbi a21 b21 l i2 c i (c) m a i B2 With (1) then p1 , pa2 , pb2 , and p3 are calculated as c i m i3 Ai p1 = mci a3 P3 b3 l c3 Ai+1 xi3 yi3 mbi yi1 Fig. 6. Reduced mass models of (a) DoF 1 where P1 is the common CoM, (b) DoF 2 where P2 is the common CoM, and (c) DoF 3 where P3 is the common CoM. For rotational motion about the principal points the linear momentum of these models is equal to the linear momentum of the respective relative motion in Fig. 5. The linear momentum of the relative motions in Fig. 5 can be represented with the reduced mass models in Fig. 6. For rotational motion about P1 of the model in Fig. 6a the linear momentum equations with respect to reference frame xi1 yi1 are equal to the linear momentum equations of the motion in Fig. 5a. For rotational motion about P2 of the reduced mass model in Fig. 6b the linear momentum equations with respect to reference frame xi2 yi2 are equal to the linear momentum equations of the motion in Fig. 5b. For rotational motion about P3 of the model in Fig. 6c the linear momentum equations with respect to reference frame xi3 yi3 are equal to the linear momentum equations of the motion in Fig. 5c. Therefore these models are also named Equivalent Linear Momentum Systems (ELMS) [3]. As a result, the principal points P1 , P2 , and P3 are the common CoMs of the reduced mass models. Therefore the parameters in each reduced mass model are related by mai (li1 − b1 ) = mbi b1 , mai b21 = mbi (li2 − b21 ), mai b3 = mbi (li3 − b3 ), mci li1 = (mai + mbi )c1 mci li2 = (mai + mbi )c2 mci li3 = (mai + mbi )c3 (5) From these equations b1 , c1 , b21 , c2 , b3 , and c3 are derived as b1 = ma i li1 ma +mbi i b21 = b3 = = (1 − λ1 )li1 , mbi li2 ma +mbi i mbi li3 ma +mbi i c1 = = λ1 li2 , c2 = = λ1 li3 , c3 = mci li1 ma +mbi i mci li2 ma +mbi i mci li3 ma +mbi i Subsequently with (3) and (4) parameters ei1 , fi1 , ei2 , fi2 , ei3 , and fi3 are obtained with which the principal dimensions a1 , a21 , a23 , and a3 can be calculated as √ √ a1 = b21 + c21 = li1 (1 − λ1 )2 + λ22 √ √ b221 + c22 = li2 λ21 + λ22 a21 = (7) √ √ (li2 − b21 )2 + c22 = li2 (1 − λ1 )2 + λ22 a23 = √ √ b23 + c23 = li3 λ21 + λ22 a3 = = λ2 li1 = λ2 li2 = λ2 li3 (6) mi2 + mi3 mi1 + mi2 a 1 , p3 = a3 mi1 mi3 mi1 mi3 a21 , pb2 = a23 pa2 = mi2 mi2 (8) Substituting these parameters in (3) and (4) with mai +mbi = mi1 + mi2 + mi3 then leads to ma li1 , mi1 mb li2 − mi3 li2 = , mi2 mb li3 ei3 = , mi3 ei1 = ei2 mc li1 mi1 mc li2 = mi2 mc li3 = mi3 fi1 = fi2 fi3 (9) where the mass parameters of the triad are dependent on the equivalent masses. IV. Discussion The method of rotations about the principal points gives fundamental insight. The principal points in the reduced mass models in Fig. 6 are related with the so called ’barycenters’ in [7]. Contrary to the barycenters that are obtained without understanding, the principal points have physical meaning as being the joints of a principal vector linkage with principal dimensions, as shown in Fig. 3. Therefore this method may be valuable also for general dynamical analysis. It is interesting to note that the reduced mass models are of similar composition as the mass equivalent models in Figs. 1b and 1c. For the calculation of the principal points in the elements at the extremities, here elements 1 and 3, it is also possible to use the method of rotations about the principal joints as shown in [3] [5]. Then the results for P1 and P3 are obtained quicker and show to be exactly equal to the results for the principal points of a mass equivalent dyad. The mass equivalent triad in Fig. 2 can be regarded a general force balanced 4R four-bar linkage when joints Ai and Ai+1 are fixed pivots with the base. The common CoM in Si then is a stationary point in the base. The balance conditions of this linkage were found in another way in [1]. Figure 7 shows the result of a general force balanced 4R four-bar linkage A0 A1 A2 A3 of which the coupler link m22 (a) f22 B1 m21 l2 l3 l1 m4 m23 f22 e22 m21 A1 A0 f1 m1 -e1 S3 m31 m2 f2 l33 B2 l2 e2 l3 m4 m33 A3 A2 A2 S -o2 o1 l4 e4 f4 l1 B2 (a) f23 l2 l32 m4 A1 A3 l1 e3 m3 f3 Fig. 7. Force balanced 6R six-bar linkage obtained from a general force balanced 4R four-bar linkage A0 A1 A2 A3 with coupler link A1 A2 substituted with the mass equivalent triad in Fig. 2, illustrated for two poses. A1 A2 is substituted with the mass equivalent triad in Fig. 2. Since the distance l2 is no longer fixed, two DoFs are gained, obtaining a force balanced 6R six-bar linkage of which the common CoM is in S for all motion. The mass parameters of the other links, i.e. the CoMs of m1 , m3 , and m4 , and the location of the common CoM in S are not affected by this substitution while force balance is maintained. In Fig. 8 it is shown how link A2 A3 of a general force balanced 4R four-bar linkage A0 A1 A2 A3 can be substituted with a mass equivalent triad. For the mass equivalent model of the illustrated triad holds λ1 = 1.5700 and λ2 = 0.1978. Also here the mass parameters of the other links are not affected by this substitution while force balance is maintained. In Figs. 9 and 10 it is shown how the balanced 6R sixbar linkage in Fig. 7, which can also be considered a bal- A0 m1 f1 -e1 m33 l32 B1 l31 * e21 f21 S -o2 o1 l4 e4 f4 m1 f1 -e1 e23 B2 l33 B1 f3 m22 S2 l2 l31 A0 m3 A2 A1 e3 l1 A S -o2 o1 3 l4 e4 f4 m1 f1 -e1 B1 m23 A1 A0 (b) f23 m2 f2 e2 A2 l21 f21 m32 l22 e23 S2 l23 e22 e21 B2 S -o2 o1 A3 l4 e4 f4 S3 m4 m32 (b) m31 Fig. 8. Force balanced 6R six-bar linkage obtained from a general force balanced 4R four-bar linkage A0 A1 A2 A3 with link A2 A3 substituted with a mass equivalent triad, illustrated for two poses. anced 2-RRR parallel mechanism, can be synthesized from a single mass model. The starting point is the mass model in Fig. 9a, which is equal to the model in Fig. 1a. This model can be divided in two equivalent mass models as illustrated in Fig. 9b, where the common CoM of both models is in S and their combined mass is equal to the model in Fig. 9a. By mass equivalent modeling then each of the two mass models can be substituted with a mass equivalent triad as shown in Fig. 9c. As a last step the elements at the extremities can be combined as shown in Fig. 10 where mp = m13 + m23 . The result is a balanced 2-RRR parallel mechanism of which the common CoM of the moving links is in S for all motion. (a) B3 (b) S A3 A0 B0 S1 S2 S A0 B0 m13 (c) m23 B3 A2 m22 A3 B2 m12 B1 A1 S1 Acknowledgement S2 S A0 This publication was financially supported by the Niels Stensen Fellowship. B0 m11 References m21 Fig. 9. a) An initial mass model (b) can be divided in two equivalent mass models (c) which each can be substituted with a mass equivalent triad. m13 m23 mp B3 A3 m22 A2 B2 m12 A1 S1 A0 m11 B1 S V. Conclusion In this paper it was shown how a general 3-DoF triad can be designed mass equivalent to a general (1-DoF) link element. For finding the parameters for mass equivalence, a mass equivalent model with real and virtual equivalent masses was used. First the characteristics of this model were explained and subsequently the properties of a mass equivalent triad were obtained. With the method of rotations about the principal points (RAPP) the parameter values of a mass equivalent triad were derived. As an application example it was shown how a force balanced 6R five-bar linkage can be obtained from a force balanced 4R four-bar linkage by either substituting the coupler link or by substituting the crank or rocker link with a mass equivalent triad. It was also shown how a balanced 2-RRR parallel manipulator can be obtained from a single mass equivalent model by dividing it in two mass equivalent models and by substituting each mass equivalent model with a mass equivalent triad. S2 B0 m21 Fig. 10. 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