ARTICLE IN PRESS Building and Environment 42 (2007) 1151–1157 www.elsevier.com/locate/buildenv Performance of ‘‘Agave lecheguilla’’ natural fiber in portland cement composites exposed to severe environment conditions César Juárez, Alejandro Durán, Pedro Valdez, Gerardo Fajardo Academic Group of Concrete Technology, School of Civil Engineering, Universidad Autónoma de Nuevo León, Monterrey, México Received 11 October 2005; received in revised form 8 November 2005; accepted 2 December 2005 Abstract The main objective of the present research was to provide the housing alternatives to istle zone rural areas in México, which represent about 10% of the national territory. The proposed solution involved a sustainable portland cement-based composite material, reinforced with high tensile strength natural fibers of ‘‘Agave lecheguilla’’. The results indicated that the ‘‘Agave lecheguilla’’ or simply lechuguilla fiber shows a high tensile capacity, but can be severely deteriorated in the alkaline environment of the composite. However, if the fiber is protected with paraffin and the composite matrix is modified with a pozzolan admixture such as fly ash, the composite performs acceptably well at exposure to aggressive environments and variations in humidity and temperature. r 2005 Elsevier Ltd. All rights reserved. Keywords: Natural fiber; Reinforcement; Composite; Durability; Sustainability; Fly ash; Flexural strength; Deterioration 1. Introduction Historically, natural vegetable fibers or simply natural fibers (NF) were empirically used to reinforce several construction materials, as the case for the production of textile material. However, only recently scientists start to study the application of this type of fiber as concrete reinforcement [1]. NF can be obtained at a low price using locally available manual labor and adequate techniques. These fibers are usually known as unprocessed NF. However, NF can be chemically or mechanically processed to enhance their properties; usually, these fibers are based on wood derivate cellulose. Such chemical or mechanical processes are commonly utilized in the developed countries; whereas, because of relatively high costs of processing, these technologies are rarely adopted in developing countries [1]. Natural fibers are readily available in large quantities in many countries and they represent a continuous renewable source. At the end of the 1970s, a systematic evaluation of engineering properties of NF was performed, including the Corresponding author. E-mail address: cjuarez@fic.uanl.mx (C. Juárez). 0360-1323/$ - see front matter r 2005 Elsevier Ltd. All rights reserved. doi:10.1016/j.buildenv.2005.12.005 performance of portland-cement-based composites containing these fibers. Even the results of flexural and impact strength were encouraging, the deficiencies related to the long-term performance of NF reinforcement were also reported [1]. These deficiencies are related to a degradation of the fiber by the alkaline cement paste environment and the increase of fiber dimensions related to variations in humidity [2]. Durability is related to concrete ability to resist damage caused by external factors (variations in environment humidity and temperature, sulfate or chloride attack, etc.) and internal factors (chemical reaction between the ingredients, high water/cement ratio, and volumetric changes due to paste hydration). Canovas et al. [3], studied possible ways to prevent the damage of sisal fibers in alkaline environment. According to their results, fiber strength is reduced due to the extraction process and the chemical reaction with the alkaline environment affects the inner structure of fiber. The chemical reactions are initiated at temperature changes and on the exposure to humidity and highly alkaline environment. One of the most important works related to durability of NF was performed by Gram [4,5], who studied sisal fibers in the Concrete and Cement Research ARTICLE IN PRESS 1152 C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 Institute, Stockholm, Sweden. He stated that the decomposition of the main structural component of fiber–cellulose in an alkaline environment, and hemicelluloses as well as separation of lignin, could progress according to two different mechanisms. The first one was related to fiber removal and separation, which occurred when lineal glucose chains of cellulose were dissolved due to their reaction with hydroxyl-ions; OH , resulting in methanol radicals (–CH2OH), which could be easily liberated from the molecular chain, causing decomposition of the cellulose molecular structure. Therefore, the separation of fiber was continuous process and it happened at exposure to alkaline environment and at temperatures lower than 75 1C. The second mechanism of cellulose decomposing was related to alkaline hydrolysis. This process involved the division of molecular chain, and was combined with chain separation, since the division of chain provided further exposure to inner structure of the fiber. Usually, this process was realized at temperatures around 100 1C. Also, Gram [4,5] performed tensile tests on fibers subjected to a concentrated solution of calcium hydroxide and water. In both cases, the tensile strength was considerably reduced. In the first case, this reduction was due to an effect of alkaline environment and, in the second, due to the microbiological action. It was detected that when the composite was subjected to humidity variations, strength was substantially reduced. It was observed that in carbonated concrete with a pH of less than 9, fibers preserved their flexibility and strength, but in noncarbonated zones, the fibers were fragile. As other developing countries, Mexico has a large production of NF. Meanwhile, this country has an inadequate infrastructure and housing deficit demanded by growing population. Despite of this fact there were only few scientific research related to the rational utilization of such viable resource as NF. Belmares [6], used ‘‘Yucca carnerosana’’, a vegetable fiber available in the State of Coahuila, México to reinforce the polyester matrices. The study carried out by Castro and Naaman [7], concluded that it was possible to reinforce portland cement mortars with maguey fibers, since this fiber has an adequate physical and mechanical properties. The northeast part of Mexico is represented by the States of Coahuila, Zacatecas, Nuevo León, San Luis Potosı́, and Tamaulipas and is known as the istle zone. This region is propitious for grow of lechuguilla plant, on which thousands of families inhabiting these zones rely. The wide availability of this plant in México [8] and the potential use of lechuguilla fiber in materials, were the main reasons of the research conducted at UANL. This paper focuses on the application of the lechuguilla fiber as reinforcement in portland cement composites. 2. Research significance Thousands of families reside in arid and semiarid zones of Mexico, living in a precarious economic situation. This is mainly the result of the deficient agrarian investments through the years, which motivated farmers to abandon their fields and immigrate to the big cities looking for new opportunities, in most cases without success. The remaining population suffers because of extreme drought and lack of financial support, both reducing their harvest production and lack of affordable housing. Therefore the research of technical alternatives aiming to improve rural housing and use of local materials are required. 3. Experimental program 3.1. Materials Natural fiber ‘‘Agave lecheguilla’’, portland cement CPC 30R, fly ash (FA) and local limestone aggregates were used in the experimental program. FA is a pozzolan, which came from burning charcoal, used by the Rio Escondido power plant, located in Piedras Negras, Coahuila. The chemical composition of FA is shown in Table 1. Fly ash was used at dosage of 60% by cement weight for composite with the W/C ratio of 0.65 and 15% by cement weight for composite with the W/C ratio of 0.35. The proportioning of fine aggregate was provided according ASTM C 33-97 [9] and the grading of the sand is given in Table 2. Natural fibers with length of 20–30 mm were used at dosage of 1% by volume. Commercially available sulfonated naphthalene-based superplasticizer admixture was used at a dosage of 1% of cement weight, for FA mix with W/C ratio of 0.35 the dosage was 1.2% of cement weight. These contents of superplasticizer were selected to maintain a 1271 cm slump of all mixtures. 3.2. Test procedures 3.2.1. Tests to assess the performance of protective agents for enhancing the durability of fibers This procedure was used to obtain the most effective protective agent to reduce the water absorption of fiber Table 1 Chemical composition of cementituos materials Material Fly ash Portland cement Chemical composition (%) SiO2 Al2O3 Fe2O3 CaO MgO Na2O 63.93 17.55 24.32 4.70 4.29 1.77 2.34 64.74 0.78 1.23 0.20 0.37 Table 2 Grading of the aggregates Aggregate type Sand Passing, % at a mesh (mm) 0.15 0.30 0.60 1.18 2.36 4.75 9.50 6.0 20.0 42.5 67.5 90.0 97.5 100.0 ARTICLE IN PRESS C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 and, in a long-term preserves the mechanical properties of fiber in the alkaline environment of the cement matrix. In order to reduce the water absorption and protect the fibers in the alkaline environment, a comparison study was carried out by using several organic water repellent substances to figure out the most suitable one, which should be not harmful to composite, nontoxic, as well as inexpensive and easy for disposal. The following substances were selected [11]: linseed oil (LO), paraffin wax (P), linseed oil/rosin (colophony) (C), and paraffin/rosin (PR). These substances used to saturate the fibers providing the water resistance and durability against alkaline environment. Once the fibers were treated, water absorption was determined and compared to that of untreated fibers (UF). In order to assess the performance of the protective agents in composite, an alkaline environment was simulated through a concentrated calcium hydroxide solution, with a pH of 12.5. The research program involved four series of treated fibers and one series untreated fibers as control. Each series had 120 randomly selected fibers. Fibers were exposed to the calcium hydroxide solution at 23 1C. For 6 months, 12 fibers of each series were tested in tension monthly and, thereafter, every 3 months until completing a year. As a reference, 12 fibers of each series were tested without exposure to the alkaline environment. Maximum and minimum failure load were rejected, getting an average of 10 remaining loads. All fibers were dried in the lab environment for 24 h prior to testing and the failure tensile stress was calculated based on the total area of the fiber transversal section. 3.2.2. Accelerated tests to assess the durability of fiberreinforced composites The main objective of this group of experiments was to improve the density of cement matrix and improve the durability of fiber-reinforced composites (FRC). In order to realize this objective an accelerated deterioration tests were designed to simulate natural environment [3,4,21]. The experimental program included the cement matrixes of different density and permeability, obtained with different W/C, 0.65 and 0.35, and addition of FA. The mix proportions of composite are specified in Table 3. Investigated composites were mixed in a high-performance countercurrent mixer. The composite mixing, placing and curing procedures were conducted according to ASTM C 192-98 [12]. In case when FA was used, it was homogenized with aggregates. All specimens were kept in the molds for 24 h, protected from moisture loss and then were cured at standard conditions for 7 days. Three specimens for each group of treated fibers and an additional three with untreated fibers as control were produced. Besides, the FA effect on the cement matrix with different fibers types was studied. The dimensions of the specimens were 75 75 280 mm. Mixtures of the six series as per as Table 3 were produced for each accelerated test, as well as six reference series which where not 1153 Table 3 Mix proportions of fiber-reinforced composites Materials Composite mix proportion (kg/m3) Series 1 Series 2 Series 3 Series 4 Series 5 Series 6 Cement 380.8 380.8 380.8 706.9 706.9 706.9 Fly ash 228.5 106.0 Sand 1540.0 1540.0 1287.5 1309.8 1309.8 1192.7 Water 247.4 247.4 247.4 240.3 240.3 238.9 Superplasticizer 7.1 7.1 8.5 Fibers untreated 6.9 6.9 Fibers treated 6.9 6.9 6.9 6.9 W/C ratio 0.65 0.65 0.65 0.35 0.35 0.35 subjected to any type of exposure. Following the curing period, the control specimens were kept in laboratory conditions, and were tested at 28 days age. In order to evaluate the effect of the accelerated tests on flexural strength of fiber composites, three specimens per each series as per as Table 3 were tested. The following tests were carried out, after which flexural tests were performed according to ASTM C 78-94 [13]: Test 1: Test 2: Test 3: Test 4: Test 5: Exposure to 15 cycles of wetting and drying at constant temperature. Each cycle consisted of the exposure to a humid environment in an oven at 70 1C for 24 h, followed by the exposure to a dry environment in an oven at 70 1C for 24 h. Exposure to 15 cycles with humidity and temperature variations. Each cycle consisted of exposure to a dry environment in an oven at 70 1C for 24 h, followed by water immersion at 21 1C for 24 h. Exposure to an environment with 95% relative humidity and 23 1C for 150 days. Exposure to a sodium chloride solution 3% NaCl at 23 1C for 150 days, to simulate a marine environment. Exposure to a sulfate solution with 10,000 ppm concentration of sodium sulfate (Na2SO4) at 23 1C for 150 days. This condition is considered as severe according to ACI 318-02 [14]. 4. Test results and discussion 4.1. Performance of the protective agent for enhancing the durability of fibers According to Canovas [3], the effect caused by humidity is related to the increase of the fiber diameter, producing an intermolecular disorder and increase the permeability. Coutts [15,16] mentioned that humidity had a very strong influence mainly on the hemicelluloses and lignin, which form the cellulose matrix. Coutts stated that with the increase in the humidity, fiber strength dropped down to a ARTICLE IN PRESS C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 1154 UF 98 100 LO C P tensile strength tends to drop due to an effect of the alkaline solution (Fig. 2). However, the fibers treated with paraffin maintained a 53% of the tension strength, whereas the other treatment options were capable to keep only 31%. The treated and control fibers excluding fibers with paraffin, became brittle after 6 month of exposure (Fig. 3), possibly because the protection was lost in the alkaline environment. Fibers treated with paraffin maintained a 47% of their ductility, whereas the other fibers demonstrated only 17–27% of initial value. For fiber treated with paraffin, it is considered a positive solution to maintain about 50% of the tensile strength and ductility in an alkaline environment. This is an important finding since it was reported [17–19], that NF completely deteriorates in less than a year of exposure to an alkaline environment, losing entirely its ductility and reinforcement capability. 4.2. Durability of fiber-reinforced composites As any other material, natural fiber-reinforced composite is also vulnerable to the environment. When it has a low W/C ratio and it is properly compacted and cured, fibers are usually well protected by the cement paste. Natural fibers and also synthetic polymers suffer the loss of performance in the alkaline environment of the cement matrix [1]. According to RILEM Technical Committee 19 [20], the required durability of concrete with fibers depends on the application area. In case of structural components of a building it may require a durability of up to 100 or more years. However, when such concrete is used for nonstructural elements, the service life could be less. Gram [4,5], suggests some alternatives to produce a water-proof matrix, by means of the reduction of the W/C ratio and the use of high content of silica fume. Silica fume is highly reactive and reduces alkalinity of the cement paste down to a pH of 9–10. However, it is expensive, and the reduced alkalinity can posses a corrosion problem for the steel reinforcement. This research was focused on obtaining a denser matrix by reducing the water/cementitiuos ratio, and adding FA, which is cheaper and less reactive, PR 80 67 64 61 64 60 40 20 0 Saturation period = 24 h Fig. 1. Water absorption of treated fibers. 400 UF 350 LO C 60 300 Final/initial strength % Tensile strength (MPa) Absorption % related to fiberdry weight 50%. This is crucial when the fiber is used in composite exposed to high humidity environments, since strength of the composite can be seriously reduced. Water absorption of treated fibers is presented in Fig. 1. The research results indicate that paraffin is the most effective protective agent, providing significantly reduced water absorption, only 37% of that for untreated fiber. This effect can be caused by partial sealing of the fiber pores with paraffin. Besides, paraffin film formed over the fiber acts as water repellent, preventing complete saturation. Canovas [3], reduced the water absorption of sisal fibers by 53%, using colophonyturpentine, mix in a proportion of 1:6 as a sealer. However, colophony had little effect on lechuguilla fibers, possibly due to the lack of complete penetration of the protective agent into the fiber pores, sealing only the larger pores or macro-pores. Control of water absorption is important for fiber durability; however, it cannot ensure the volumetric stability of the fiber within the cement matrix. The tensile strength results of treated fibers immersed in an alkaline environment are shown in Fig. 2. According to Gram, chemical decomposition of lignin and hemicelluloses with Ca(OH)2, is the main cause of brittle damage of fibers in concrete [4,5]. Alkalinity of cement matrix pore solution dissolves lignin, breaking the integrity of the micro-cells. This explains the results, where the ultimate 250 200 150 100 UF 50 LO C P PR 0 0 6 12 P PR 53 50 40 30 31 31 30 20 10 0 Exposure period = 12 months Exposure period (months) Fig. 2. Tensile strength related to exposure period in an alkaline solution. 31 ARTICLE IN PRESS C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 UF UF 15 LO C P PR 12 9 6 3 0 0 6 Exposure period (months) LO C P PR 60 Final/initial elongation % Tensile elogantion (mm) 18 1155 12 47 50 40 30 20 26 23 27 17 10 0 Exposure period = 12 months Fig. 3. Elongation at fracture related to exposure period in an alkaline solution. compared with silica fume. The Addition of FA to composite results in a denser cement matrix, but maintains its alkalinity. The combined use of FA with a naphthalene superplasticizer allows the reduction of W/C ratios of 0.65 and 0.35 to water/cementitious ratios of 0.40 and 0.30, respectively. The proposed accelerated tests were designed to simulate common environments in Mexico, for example, humid climates of the central and southern parts of the country, high temperatures with dry climates in the North West and tropical coastal environments with humidity and temperature variations and high chloride concentrations, and the chemical attack produced by the exposure to sulfates. Humidity changes and temperature variations cause cracking due to concrete shrinkage [21]. This cracking allows the penetration of ambient moisture into concrete reacting with the Ca(OH)2, and damaging the fibers; besides the fibers suffer volumetric changes affecting their adherence to the cement matrix. In relation to Tests 1 and 2, FA paraffin-treated fiberreinforced composites, developed the highest flexural strength compared with other composites. When FA was added, the matrix became denser and the humidity ingress was reduced. With the use of a superplasticizer, the initial W/C ratios 0.65 and 0.35 were reduced to 0.40 and 0.30, respectively, which produced a composite with an additional density and a higher strength. Test 2 turned to be the most critical, demonstrating high values of strength loss in all composites. Dense matrix of composite with FA prevent the fiber deterioration caused by the humidity variations, therefore the fibers preserved their ductility and reinforcing capability (Fig. 4). Humid environments are favorable for common composite, provided that humidity conditions remain unchanged. According to Gram [4,5], transportation of the hydroxyl ions OH or Ca2+ ions within the composite pores is very slow when the outside environment remains constant, which diminishes the deterioration of fiber. In the same way, volumetric changes due to fiber contraction and expansion are not occurring in a stable environment. The results of Test 3 are shown in Fig. 4. It can be seen that there is no significant difference in strength of control specimens tested at 28 days and those specimens, which remained 150 days in a humid environment. These findings confirm the results of previous test, stating that stable environments without humidity or temperature variations allow fiber in composite to remain durable. As a result the degradation of NF in alkaline matrix of cement was very slow in constantly dry or humid environments. This is important observation, since in the wet and dry cycles, flexural strength of FA composite decreased by 14–20%, and with exposure to constant humid environment such reduction was only of 2%. Neville [22] explains that the most frequent forms of concrete chemical attack are sulfate attack, seawater, and slightly acid water. It is possible to use different types of cement to neutralize the chemical attack. However, in some cases, concrete density and permeability affect its durability to such extent that it surpasses the influence of the cement type used. Chemical attack results in harmful physical effects such as an increase of concrete porosity and permeability, a decrease of its mechanical strength and loss of covering. The results of Tests 4 and 5 are summarized in Fig. 4. For Test 4 (exposure to chlorides), FA paraffin- treated fiber-reinforced composites showed a decrease of approximately 12%, while plain composites with untreated fibers lost 30% of their original strength. This reduction of strength is due to salt penetration into capillary pores. When specimens dried, the solution evaporated resulting in salt crystallization and fractures due to crystal growth expansion inside the cement matrix. Sulfate attack (Test 5) resulted in a reduction of flexural strength of investigated composites (Fig. 4). Composites made only with paraffin treated fibers lost 18% of their original strength, while composites made with untreated fibers suffered a 30% loss. However, FA composites made with paraffin-treated fibers lost less than 20% of their original strength after 5 months of exposure to sulfates. It can be concluded that humidity and temperature variations and chemical attack are the main deterioration factors for NF reinforced composites. In general, FA composites reinforced with paraffin treated ARTICLE IN PRESS C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 1156 Control Test 1 Test 2 Test 3 Test 4 Test 5 8.0 6.0 Control 8.0 5.8 4.6 4.5 4.9 Test 4 4.8 4.6 4.0 2.0 2.0 0.0 Test 5 5.1 0.0 FRC with untreated fibers Ultimate flexural strength (MPa) Test 3 7.4 6.0 4.0 FRC with untreated fibers 8.0 8.0 6.0 6.0 5.2 4.9 7.2 7.2 6.2 5.8 5.0 5.3 4.0 2.0 2.0 0.0 5.7 5.6 6.0 4.0 5.9 0.0 FRC with treated fibers FRC with treated fibers 8.0 6.0 Test 2 5.9 5.8 4.3 Test 1 7.4 8.0 5.9 5.1 7.0 6.9 6.2 5.8 5.3 7.1 5.3 4.9 6.0 4.0 4.0 2.0 2.0 0.0 5.7 5.6 0.0 FRC with treated fibers+ FA FRC with treated fibers+ FA W/C = 0.65 W/C = 0.35 Fig. 4. Effect of accelerated deterioration on flexural strength of FRC. fiber, turned to have the best flexural strength in wetting and drying cycles, as well as when exposed to chloride and sulfate chemical attack. This result can be explained by the reduction water/cementitiuos ratio, and application of FA resulting in denser and waterproof composite. 5. Conclusions Based on the results of this research, the following conclusions were made: 1. Lechuguilla fibers possess high physical–mechanical properties, such as higher tensile strength, attractive for their application as reinforcement for composite. 2. Application of lechuguilla fiber as a reinforcement results in a ductile post-crack behavior of composite under bending. 3. The paraffin protective treatment allows reducing the water absorption of fibers as well as maintaining sufficient tensile strength even after one year of exposure to humid and alkaline environments. 4. The initial strength of natural fiber-reinforced composites is reduced with exposure to wet and dry cycles, as well as to aggressive chloride and sulfate environments. 5. Fly ash added to the mixture provides a denser matrix, which protects the natural fiber-reinforced composites from deterioration. 6. The combined effect of paraffin protection and application of fly ash, results in durable composites that may have an economical application in construction. The developed composites can be applied in the internal nonstructural separation walls, boards and masonry with an adequate service life. However, the application of such materials in structural elements reinforced with steel ARTICLE IN PRESS C. Juárez et al. / Building and Environment 42 (2007) 1151–1157 bars, as well as in roofing materials will need an additional investigation involving performance assessment and life-cycle-cost analysis. 7. The correlation of accelerated deterioration test results with those obtained from the specimens exposed to natural climate variations, will allow predicting the service life of natural fiber-reinforced composites. The corresponding field experiments will be the subject of our future work. [9] [11] [12] [13] References [1] ACI Committee 544, State-of-the-art on fiber reinforced concrete. 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