Clean Marine AS Version PRE Reg. no. NO 990 237 689 MVA Status Issued for Information Issue date 2012-03-15 Made by PMA www.cleanmarine.no Checked by TN Approved by NHP PROCESS DESCRIPTION EXHAUST GAS CLEANING SYSTEM (EGCS) DEVELOPED BY CLEAN MARINE A/S T HIS DOCUMENT CONTAINS CLEAN M ARINE LEGAL ENTITY PROPRIETARY AND CONFIDENTIAL INFORMATION THAT IS LEGALLY PRIVILEGED AND IS INTENDED ONLY FOR THE PERSON OR ENTITY TO WHICH IT IS ADDRESSED AN D ANY UNAUTHORIZED USE IS STRICTLY PROHIBITED. IT IS PROVIDED FOR LIMITED PURPOSE AND SHALL NOT BE REPRODUCED, STORED ELECTRONICALLY , TRANSFERRED TO OTHER DOCUMENTS, DISSEMINATED OR DISCLOSED TO ANY THIRD PARTIES WITHOUT THE PRIOR WRITTEN CONSENT OF THE RELEVANT C LEAN M ARINE LEGAL ENTITY . A NY ATTACHMENTS ARE SUBJECT TO THE SPECIFIC RESTRICTIONS AND CONFIDENTIALITY REGULATIONS STATED THEREIN AND SHALL BE TREATED ACCORDINGLY . T HE DOCUMENT IS TO BE RETURNED UPON REQUEST AND IN ALL EVENTS UPON COMPLETION OF USE FOR WHICH IT WAS PROVIDED . Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 2 of 15 TABLE OF CONTENTS 1. INTRODUCTION ..................................................................................................................................................... 4 2. ABBREVIATIONS ................................................................................................................................................... 4 3. HEALTH, SAFETY AND ENVIRONMENT .............................................................................................................. 5 4. 5. 6. 3.1. Health ................................................................................................................................ 5 3.2. Safety ................................................................................................................................ 5 3.3. Environment ....................................................................................................................... 5 TECHNICAL DESCRIPTION................................................................................................................................... 6 4.1. Working principle – exhaust gas and liquid interface ........................................................... 6 4.2. Chemistry principle – sulphur trapping ................................................................................ 7 4.3. Effluent water – monitoring and treatment........................................................................... 7 DESCRIPTION OF MAIN COMPONENTS ............................................................................................................ 8 5.1. Exhaust inlet section .......................................................................................................... 8 5.2. Coaxial pipe ....................................................................................................................... 8 5.3. BDR ................................................................................................................................... 8 5.4. Fans................................................................................................................................... 9 5.5. AVC ................................................................................................................................... 9 5.6. Nozzle assembly ................................................................................................................ 9 5.7. Water supply pumps........................................................................................................... 9 5.8. Water supply and overboard connections ........................................................................... 9 5.9. Recycling pump.................................................................................................................. 9 5.10. Cooler ................................................................................................................................ 9 5.11. High pressure pumps ......................................................................................................... 9 5.12. NaOH dosage pumps ....................................................................................................... 10 5.13. System Tank .................................................................................................................... 10 5.14. WTU tank ......................................................................................................................... 10 5.15. WTU ................................................................................................................................ 10 5.16. Sludge tank or WATU unit ................................................................................................ 10 5.17. Holding Tank .................................................................................................................... 10 5.18. NaOH Tank ...................................................................................................................... 10 5.19. Distribution and control cabinets ....................................................................................... 10 5.20. Variable Frequency Drives VFDs ...................................................................................... 11 5.21. Monitoring system ............................................................................................................ 11 5.22. Supporting structures ....................................................................................................... 12 5.23. Piping............................................................................................................................... 12 5.24. Cabling............................................................................................................................. 12 SYSTEM OVERVIEW and OPERATION............................................................................................................. 13 6.1. Introduction ...................................................................................................................... 13 6.2. Modes of Operation .......................................................................................................... 13 Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 3 of 15 6.3. System capacity regulation ............................................................................................... 13 6.4. Monitoring and Control ..................................................................................................... 14 6.5. Start-Up and Operational Procedure ................................................................................. 14 Process description Exhaust Gas Cleaning System 1. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 4 of 15 INTRODUCTION The purpose of this document is to describe and explain the process of the Exhaust Gas Cleaning System (EGCS) developed by Clean Marine A/S. The EGCS system is designed to reduce Sulphur Dioxide, SO2, in the exhaust gas emitted from marine machinery prior to atmospheric release through the funnel. The SO2 is removed by way of absorption by NaOH and seawater. The description needs to be read together with the Process & Instrument Diagram (P&ID). PLC configuration and operator screen layout/functionality is not part of this document and as such not covered. 2. ABBREVIATIONS AVC Advanced Vortex Chamber BDR Gas Bypass, Droplet catcher and Re-circulation device CM Clean Marine as CO2 Carbon dioxide EGCS Exhaust Gas Cleaning System EGC unit Exhaust Gas Cleaning (gas/liquid interface) unit FTU Measurement unit for turbidity GPS Global positioning system IMO International maritime organization NaOH Sodium hydroxide (or Caustic soda) NOx Nitrogen oxide PAH Polycyclic Aromatic Hydrocarbons pH Measurement of acidity or alkalinity of a solution PLC Programmable Logic Controller PM Particulate Matters RPM Revolutions Per Minute SOx Sulfur Oxide VFD Variable Frequency Drive WTU Water Treatment Unit WATU Water After Treatment Unit Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 5 of 15 3. HEALTH, SAFETY AND ENVIRONMENT 3.1. Health 50% NaOH (Caustic soda) solution is used to boost the cleaning process and/or to compensate for fluctuating content of base material in ambient cleaning water. NaOH is corrosive and toxic and can cause blindness, chemical burns, or scarring in contact with unprotected eyes or tissue. There should be no direct contact between NaOH-solution and any parts of the body. NaOH must not be ingested and its vapors should not be inhaled. If NaOH-solution has been in contact with eyes or skin, the exposed area should be washed with large amounts of water for minimum 15 minutes and wet clothes should be removed immediately, to prevent damages due to etching and burns. 3.2. Safety All personnel must wear personal protective equipment, such as safety shoes, gloves, protective goggles and hardhat (if required) when work is performed on any part of the Exhaust gas cleaning system. When handling NaOH-solution, rubber gloves, safety clothing and safety goggles must be worn. Personnel working in height must wear proper safety harness and be secured to a fixed point at all times. All major maintenance operations should be performed when in port and a proper scaffolding should be installed to prevent falling objects and to secure personnel. NaOH-solution shall not be exposed to aluminum at any point due to the production of hydrogen gas in the reaction between sodium hydroxide and aluminum. 2Al(s) + 6 NaOH(aq) 3 H2(g) + 2 Na3AlO3(aq) 3.3. Environment The EGCS is designed to capture SO2 as sulfate in an interacting liquid. In this cleaning process also waste products such as soot and ash particles are contained in the cleaning liquid. The level of contaminants is monitored according to the IMO Guidelines and if exceeded, water cleaning is initiated. This may produce sludge which will be collected onboard for disposal ashore. Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 6 of 15 4. TECHNICAL DESCRIPTION 4.1. Working principle – exhaust gas and liquid interface The EGCS include an integrated multi stream gas/liquid interface unit – the EGC unit – consisting of exhaust inlets, two fans, a cyclone and an exhaust piping system allowing part of the exhaust automatically to be re-circulated through the unit as the exhaust production varies (i.e. when the engine loads varies). This particular feature, allows all exhaust emitting sources to be connected to one gas/liquid interface unit without affecting the backpressure in respective exhaust lines. Thereby, the system works totally independent of engine loads and allowable backpressure produced by turbo chargers or scavenging fans. The raw exhaust gases from one or more sources are collected via separate inlets at the top of the EGC unit. From the inlet collection point, the gas passes through exhaust inlet pipes consisting of one common pipe (the outer ring of a co-axial pipe) and two branch pipes by two fans. The gas is ejected into an Advanced Vortex Chamber (AVC) by two fans before being discharged to air, or recycled back through the system. Clean exhaust pipe Main engine exhaust inlet Aux. engine and boiler inlets NaOH and pre-injection nozzles Co-axial pipe EGCS Fans Water injection Advance Vortex Cyclone Effluent water outlets outlets The gas streaming through the system, being either raw or recycled gas, is exposed to two subsequent interface processes with water at two different locations: 1. NaOH 50% solution and sea water is sprayed into the gas stream via separate nozzles strategically located in the exhaust inlet pipes of the gas/liquid interface unit (pre-injection). The nozzles as well as the subsequent fans ensure that the liquid is well mixed with the gas stream 2. Before the cyclone at the inlet to the AVC, the main bulk of liquid, being seawater or fresh water pending operation mode, is injected. The gas and liquid mixture is provided both by the nozzles and the cyclone created inside the AVC Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 7 of 15 Being a retrofit or a new build installation, the exhaust from all sources connected to the system is drawn through the pre-injection phase by two fans and injected into the second phase in the AVC. The fans are dimensioned to take the highest relevant accumulated engine loads such as propulsion engines, auxiliary engines and boilers. Unless the accumulated load is very low, the fan speed will be kept constant. When the fan speed and water flow has been set, the regulation of sulfur in exhaust gas is governed by the NaOH addition versus the SO2 / CO2 -relation measured at the clean exhaust gas outlet. 4.2. Chemistry principle – sulphur trapping Water is the main dissolving and capturing liquid in the exhaust gas cleaning process. Commercial available NaOH solutions (50%) are added to the process just after the water pre-injection point to boost the SO2 or SO3 to sulfite (NaHSO3) or sulfate (NaHSO4) transformation process. This addition of NaOH will also compensate for any fluctuating base content in the water and will also limit the amount of sea-, brackish- or fresh water used. The NaOH addition is also used to regulate pH in effluent water as required. When dissolved in the liquid, SO2 originating from the burnt crude oil, will bind to base material through an acidic transformation to harmless sulfites/sulfates. SO2 + H2O H2SO3 and/or SO3 + H2O H2SO4 Na+ + OH- + H2SO3 Na+ + HSO3- + H2O Na+ + OH- + H2SO4 Na+ + HSO4- + H2O 4.3. and/or Effluent water – monitoring and treatment The cleaning liquid do also captures organic compounds, minerals and other species in the exhaust gas. Polycyclic Aromatic Hydrocarbons (PAH) and turbidity levels of incoming and outgoing water are monitored continuously and compared with permissible limits. If the PAH and/or the turbidity level for any reason should exceed the permissible limits, water cleaning will be initiated. The EGC unit has two different effluent streams one from the two fan housings and one from the bottom of the AVC. The former stream stems from the pre injection water and carries most of the soot captured by the system. This stream is led to a Water Treatment Unit (WTU) tank and from this tank either straight to the system tank (no cleaning) or via a back flush filter (cleaning) to the system tank (cleaned water) and to either A) a sludge tank or B) a Water After Treatment Unit (WATU) (the contaminated water). A) The contaminated back flush water is contained in a sludge tank until discharged to shore. B) The contaminated back flush water is filtered through a bag filter where the filtered water goes to the system tank while the loaded bag filter is landed for disposal. Process description Exhaust Gas Cleaning System 5. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 8 of 15 DESCRIPTION OF MAIN COMPONENTS An EGCS consists of the following main components: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 5.1. Exhaust inlet section (1 off) – part of EGC unit Coaxial pipe (1 off) – part of EGC unit BDR (1 off) – part of EGC unit Fans (2 off) – part of EGC unit AVC (1 off) – part of EGC unit Nozzle assembly – (1 off) – part of EGC unit Water supply pump (2 off) Water supply and overboard connections (1 off) Recycling pump (1 off) – if closed loop operation Cooler (1 off) – if closed loop operation High pressure pumps (2 off) NaOH dosage pumps (2 off) System tank (1 off) WTU Tank (1 off) WTU (1 off) Sludge tank or WATU unit (1 off) Holding tank (1 off) – if closed loop operation NaOH tank (1 off) Switch and distribution board (1 off) Monitoring system (1 off) Supporting structures (1 set) Piping (1 set) Wiring (1 set) Exhaust inlet section Each exhaust source has a separate inlet channel that meets at a common gas meeting point before the water pre injection nozzles. Each inlet channel is designed to take the full exhaust load from the source. The exhaust inlet section is connected to the outer section of the coaxial pipe. 5.2. Coaxial pipe The coaxial pipe has an outer pipe (raw exhaust pipe) connected to the exhaust inlet section and to the two branch pipes leading to the fans, and an inner pipe (clean exhaust pipe) running from the AVC to the clean exhaust outlet. A section of the clean exhaust pipe will have slots (BDR) to allow gas to pass from inlet pipe to outlet pipe and vice versa. The gas passing through the BDR from outlet pipe to inlet pipe when exhaust loads are less than the fan capacities, meets at the common gas meeting point. Water and NaOH 50% solution are strategically injected into the gas stream just after the gas meeting point. 5.3. BDR A combined Bypass, Droplet catcher and Recirculation feature (BDR) is incorporated in the EGC unit. The BDR fulfills three functions: 1. In case of fan failures, the exhaust gas will automatically escape through the EGC unit and the openings in the BDR device and thereby ensure that the machinery integrity is intact. 2. The exhaust gas will move through the inlet pipe in a spiral and droplets will separate and escape through the slots in the BDR. 3. The exhaust gas production is less than the fan capacity and more or less exhaust gas will be recirculated through the BDR slots as engine loads change. Process description Exhaust Gas Cleaning System 5.4. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 9 of 15 Fans The EGC unit is equipped with two (2 x 60%) fans with VFD at the AVC inlet. The raw exhaust gases from one or more sources and any recycled clean gas meets and passes through the outer section of the coaxial pipe and the two branch pipes leading to the fans. The gas is injected into an Advanced Vortex Chamber (AVC) by the fans before being discharged to air or recycled back through the system. The fans together with the automatic re-cycling (BDR) excess clean gas allows all exhaust emitting sources to be connected to one EGC unit without affecting the backpressure in respective exhaust lines, and hence the efficiency of the emitting sources. 5.5. AVC The AVC is an advanced cyclone where gas and liquid interacts and separates at high speed. The exhaust gas enters the AVC inlet chamber and is mixed with water sprayed into the gas stream before the gas and liquid mixture is forced into a vortex in the AVC cone. Water is subsequently separated from the gas stream and is collected in the AVC bottom sump, from where it is drained by gravity flow through a pipe to the sea or to a holding tank via a system tank. The outlet of the AVC is connected to the inner coaxial clean exhaust pipe. 5.6. Nozzle assembly Liquids are injected at two locations – at the upper part of the coaxial pipe as pre injection water and NaOH 50% solution dosage, and at the AVC inlet chamber. The nozzle assembly consist of three types of nozzles serving the liquid injection purpose. The water nozzle pressures are: Pre injection – about 10 bar AVC inlet chamber – about 1,5 bar 5.7. Water supply pumps Two (100% redundant) water supply pumps with VFDs draw ambient water from dedicated or common sea chests. In open loop mode the pumps deliver water to the AVC inlet chamber nozzles and the high pressure pre injection pumps. In closed loop mode the pumps deliver water to the recirculation cooler. 5.8. Water supply and overboard connections Ambien water may be taken from existing common sea chest or separate sea chests may be arranged with strainers. The ambient water is filtered to avoid subsequent clogging of nozzles. Effluent sulphate/sulphite rich water is eventually discharge back to sea through dedicated discharge connections. 5.9. Recycling pump In case of closed loop operation, a water recycling pump with VFD is provided. This pump will draw water from system tank and supply same to AVC inlet chamber nozzles and high pressure pre injection pumps. 5.10. Cooler In case of closed loop operation, a cooler shall be installed to maintain the temperature in the recirculated water. Cooling water will be supplied by the water supply pump. 5.11. High pressure pumps Two (100% redundant) high pressure pumps with VFDs provide the water to the pre injection nozzles. Process description Exhaust Gas Cleaning System 5.12. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 10 of 15 NaOH dosage pumps Two (100% redundant) NaOH dosage pumps will supply the NaOH 50% solutions to the dosage nozzles. 5.13. System Tank Effluent water from the EGC unit will either go directly to the system tank or via WTU tank and subsequent cleaning to the system tank. From the system tank the water will either be discharged overboard (open loop operation) or go to the circulation pump (closed loop operation). The system tank has a fresh water filling line for make up water and a water bleed to holding water tank (closed loop operation). 5.14. WTU tank The EGC unit has two sources of effluent water: Pre injected water is tapped from the fan housings. Water is collected and discharged from the bottom of the AVC cone. The former source carries most contaminants and is the focus of any water cleaning. Said water is led to the Water Treatment Unit (WTU) tank and if cleaning is required the water is filtered through the WTU. If cleaning is not required, the water flows to the system tank. 5.15. WTU The WTU is a back flush filter. Effluent water is fed by gravity (10 mwc) or via separate pump from the WTU tank to the WTU unit. Filtered water is fed from WTU unit to the system tank and flushed water is led to sludge tank or the WATU unit (optional). 5.16. Sludge tank or WATU unit The back flush water is either collected in a sludge tank for subsequent discharge ashore, or the water is led to a Water After Treatment Unit (WATU). The back flush water is then filtered through the duplex bag filters of the WATU. The filtered water is led to the system tank while the loaded filter bags when well drained are landed ashore. 5.17. Holding Tank In closed loop mode sulphate/sulphite saturated water is bled to a holding tank. From the holding tank the water is discharged to sea or to shore. If discharged to sea, the water is first mixed with open loop water before PAH and turbidity is measured. 5.18. NaOH Tank The NaOH tank shall be able to store NaOH 50% solution (1,5 mt/m3). If exposed to low temperature, the tank shall have heating facilities. The tank shall have proper ventilation, drip trays and quick closing valve. Eye wash shower and personal protective equipment shall be provided 5.19. Distribution and control cabinets A 440V distribution cabinet and a control cabinet shall be provided. The 440V cabinet is for 440V distribution and 440V/230V transformer. Control cabinet contains PLC, all necessary I/Os, 24DC and 230V distribution. Process description Exhaust Gas Cleaning System 5.20. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 11 of 15 Variable Frequency Drives VFDs The VFDs will either be grouped and located close to distribution and control cabinet, or locally close to respective user. 5.21. Monitoring system The following parameters are monitored and recorded: GPS – position signal Turbidity PAH, temperature, pH of entering water and discharged water Flow of NaOH and other liquids entering and leaving the system CO2 and SO2 of cleaned gas Gas temperature at manifold inlet and exhaust gas outlet Gas pressure at inlet exhaust manifold, before the fans, after the fans and after the AVC Level in NaOH tank and holding water tank The data is stored in a central PLC and the following parameters are presented tamper free as function of time and geographical position for compliance assessment and documentation: SO2 / CO2 ratio and corresponding equivalent Sulfur content in fuel oil PAH, turbidity, pH and temperature in liquid supplied to the system and discharged overboard and the differences The main controlling mechanisms of the system are: SO2 [ppm]/CO2 [%] governing the NaOH dosage The programmed load functions governing any capacity reduction of the EGC unit (see section 2.2.2). This in turn is linked to the frequency controls of the pumps and fans. The switch in operation mode and activation of motor valves The activation of bypass mechanism (dampers) in case of malfunctions The startup of redundant equipment The system has the following alarm functions: Excessive gas pressure at exhaust gas meeting point High SO2 [ppm]/CO2 [%] Low liquid flow High/low liquid pressure Low level NaOH storage tank High temp exhaust outlet Exhaust by pass dampers are activated (opened) and pumps are stopped: at high gas pressure at exhaust gas meeting point if both fans stops at high exhaust outlet temperature at high pressure in AVC cone (liquid build up in system). Process description Exhaust Gas Cleaning System 5.22. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 12 of 15 Supporting structures The EGC unit is supported below the AVC inlet cover and below the exhaust inlet section. The weight is equally shared by the two supports. 5.23. Piping material The NaOH dosage system allows the pH of effluent water to be kept above 6,5 also in open loop mode. This will allow use of heavy schedule mild steel piping both for supply and discharge piping. GRE is a relevant alternative for water supply and discharge. 5.24. Cabling 440V supply cabling shall be arranged from main switch board to 440V distribution cabinet and control cabinet. From distribution and control cabinet 440V, 230V and 24V DC cabling shall be arranged to VDFs and respective components. Process description Exhaust Gas Cleaning System 6. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 13 of 15 SYSTEM OVERVIEW AND OPERATION 6.1. Introduction This chapter covers the basic principles for the EGCS operation. PLC configuration and operator screen layout/functionality is not part of this document and as such not covered. A full logic program document will be issued for PLC program development. The objective is to control the EGCS in a safe and proper manner. This includes: To allow safe start up, synchronizing, running operation and shut down. To maximize the availability. To incorporate the maximum level of automatic control. To minimize mechanical and thermal stresses in start-up and shut down. To maximize SOx capturing efficiency at minimum consume of water, NaOH and power. In normal operation the EGCS will be controlled from a designated control station being the engine or cargo control room or the bridge. The PLC may well be interlinked with other control systems on board. Local push buttons for maintenance activities will be provided on MV motors and integral motorized valves. 6.2. Modes of Operation In normal operation all control is performed from operator screens. As a general rule each elementary system is sequentially controlled from the operator workstation through automatic start-up / shutdown sequences. Manual control of single equipment can be done also by local push buttons. Being a hybrid system with the adding of base material NaOH 50% solution, the system may be operated in several different modes. The two main operating modes are: Open loop: Ambient water being sea water, brackish water or fresh water is used as main cleaning agent and pass through the EGC unit once. NaOH 50% solution is dosed into the water stream to achieve the desired SOx capturing level and pH level. If required due excessive PAH or turbidity levels, effluent bleed streams from the fan housings will be filtered through the WTU unit. 6.3. Closed loop: Water I circulated through the EGC unit, the system tank, the circulation pump and the cooler while NaOH 50% solution is added. As water is saturated with sulphite/sulphate fresh water is added while saturated water is bled to the holding tank. The effluent bleed streams from the fan housing is collected in the WTU tank and filtered through the WTU before reintroduced into the loop. System capacity regulation The EGCS is designed such that no interface with exhaust sources and their loads are required. When the speed of the fans have been set the system can handle any exhaust amount equal or less the fan capacity. The operator can choose to run the system at maximum capacity even at very low exhaust loads or the capacity can be aligned with the requirements to reduce energy consumption. The capacity of the system can then either be regulated by selecting a fan and water pump speeds as per operational requirements (buttons for sea mode, port stay etc.) or by analogue adjustment of capacity as required to maintain a neutral pressure level at the exhaust gas meeting point and. Process description Exhaust Gas Cleaning System 6.4. Document no: Version: Issue date: Page: PRELIMINARY A 2012-03-15 14 of 15 Monitoring and Control The system is monitored and controlled by PLC. All signals from sensors will control water amount, fan power and NaOH consumption. Fans and pumps in the system are run by VFD and every system will be tuned for optimal performance during commissioning. Environmental data from the system will be logged to tamper free storage unit together with GPS signal for documentation purposes. Environmental data includes pH, turbidity and PAH level in water and the SO2/CO2 ratio in the cleaned exhaust gas. All other parameters will also be logged as historical data. Human interface to the system will be screen mounted on a PLC cabinet with access to all parameters. The screen will display a process picture. In addition, the system can be connected to the ships LAN and will here be monitored via web browser and give access to all parameters. The system can then be monitored from any computer in the ships LAN. In addition to this, the system can be linked via satellite from Clean Marine office and remote service can be done. 6.5. Start-Up and Operational Procedure The operation procedure will be thoroughly described in the onboard maintenance manual included with delivery. Typical start-up sequence and operation checklists are referred below for information. Start-up sequence Ensure all liquid in the system is prepared for start up Start main pumps at low RPM Start fans at low RPM and gradually increase RPM to design point Start pre-injection pump Increase main pump RPM to design point Start WTU if required Close permanent bypass hatch Start NaOH pre-injection pump Normal operation check-list Frequency Signs of any leaks Daily Signs of vibrations Daily Signs of excessive heat Daily NaOH storage level Daily Process description Exhaust Gas Cleaning System Document no: Version: Issue date: Page: When shutting down the system, the reverse startup sequences are used. PRELIMINARY A 2012-03-15 15 of 15
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