Tony Hoover Dialog Wendy Horwitz Mel Rutter Shannon Smith Toshie Kitamura Kao Yang There are no limits— creating the TS TECH brand Q: There have been a lot of changes over the past few years. What has your experience been like? Wendy: The biggest challenge on the commercial side has been the rapid growth in both manpower and systems. We are working with new people while developing our own systems. Toshie: Sometimes I wish we could slow down a bit and work out all the standardizations. But we are taking on more and more. The challenge is coordination, and to keep moving forward. Mel: I think from the manufacturing side, the biggest challenge for standardization is changing the old mindset. People get used to doing things a certain way, and we need to get them to understand that these changes are a positive thing. Tony: That’s true. We also now have a general training guide for everybody. We have the time to teach and train people correctly, and it’s made a huge difference in turnover. Q: More responsibility is being shifted to the U.S. Do you get a sense of being a part of a larger operation than before? thought “Honda.” The biggest challenge for us is creating to improve is because we set our targets beyond what the the TS TECH brand. These are our seats, our technology. customer expects. At first I had a hard time understanding Tony: I’ve seen that happening more at the plant side as that, but over time it sinks in. the mentality changes and the quality improves. Each Tony: That’s absolutely true. When there are no weld person plays a part in making that seat and building it issues at all out in the field, it makes you feel good that right. Ownership has become a lot stronger. even if we drop off a little bit, we’re not going to have to Wendy: Our product is so personal. I cannot separate in worry about what goes out the door. my mind that the product we are making is going to hold Toshie: Instead of waiting for the customer’s requests, we families and children. We’re making something that we’ve are proactively setting targets and taking it to the custom- make the highest volume, and with development in the got to be proud of and stand behind because peoples’ er. That type of service will help establish the TS TECH U.S. we can understand what each plant is going through, lives depend on the work that we’re doing. I try to never brand. and design accordingly. forget that. Wendy: Where the profit really gets made is all of us doing Manager Associates from TSAM, TSUS, and TSTI sat down with us in a town hall meeting to share their firsthand views on how the company has changed over the past few years, the challenges they’ve faced, and what they expect for the future. Wendy: On the commercial side, Japan has always been the backup supplier for the world. Now we’re becoming the global supplier for those parts. It’s a whole new dimension for us. Toshie: Development has also changed. The NPD* process has brought down material costs, but manpower hasn’t reached the target yet. How to move forward to our final target is our next challenge. *NPD: Non-Prototype Development Q: Customer diversification will mean big changes. What challenges and opportunities do you think that presents? Tony: We’ve had representatives from several car companies come through the plant. Honda is doing well, but if you can nail down a couple other car companies, it makes everything more secure. Toshie: It’s really interesting because every customer is different. We have to adjust to what they want, and there’s a learning curve. We have to meet those expectations. Kao: I think it’s good that we’re venturing outside of our own comfort zone. It’s exciting to see how other compa- 16 Kao: I think so. The 2016 model Civic is the first global nies handle development. model for the U.S., and that’s a challenge from a manufac- Wendy: I think all the new business requires a new way of turing and development standpoint. It’s very exciting. We doing business. Until now, people looked at TS TECH and our jobs better. Sales are critical, but we can’t make the Q: Where do you see the company going over the next few years? sales without all of us behind that group. We are one, and without all of us, it doesn’t happen. Tony: From my viewpoint plantside, the sky’s the limit. Each month it gets better. If we find something that comes in and it’s not working for us, we have a mindset to find what we can do with the equipment we have to make it better. Wendy: I see TS TECH becoming a seat and interior supplier sought after by OEMs. With the developments we’re doing, the improvements we’re making, the technologies we’re going after, we are going to be a benchmark. People are going to be coming to us. Shannon: I agree the sky is the limit. We won a J. D. Power award for quality because we’ve been able to train and teach our Associates what true quality is about. People are going to want to know what we’re doing different. I think that says a lot for TS TECH as a whole. Tony: Last year we had two of our sister companies use us as their benchmark on setting up the weld department. Instead of people coming in and pointing out what we’re doing wrong, we have them coming in and asking how we’re doing it right. Mel: One other reason I think TS TECH quality continues Shannon Smith Seat Assembly Coordinator, TS TECH USA CORPORATION Tony Hoover Weld Coordinator, TS TECH USA CORPORATION Kao Yang Manager, Engineering/Quality Department, TS TRIM INDUSTRIES INC. Mel Rutter Manager, Manufacturing Department, TS TRIM INDUSTRIES INC. Toshie Kitamura Senior Chief Administrator, R&D/Technical Department, TS TECH AMERICAS, INC. Wendy Horwitz Section Manager, CCR/Purchasing Department, TS TECH AMERICAS, INC. 17
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