Electrochemical and Solid-State Letters, 8 共7兲 A373-A377 共2005兲 A373 1099-0062/2005/8共7兲/A373/5/$7.00 © The Electrochemical Society, Inc. High Capacitance of Electrodeposited MnO2 by the Effect of a Surface-Active Agent S. Devaraj and N. Munichandraiah*,z Department of Inorganic and Physical Chemistry, Indian Institute of Science, Bangalore 560 012, India Manganese dioxide has been electrochemically deposited on a Ni substrate from a neutral electrolyte in the presence of a surface-active agent, namely, sodium lauryl sulfate 共SLS兲, for supercapacitor application. The potentiodynamically prepared oxide provides higher capacitance than the potentiostatically and galvanostatically prepared oxides. Owing to adsorption of the surfactant molecules at the interface during electrodeposition, the manganese dioxide possesses higher specific surface area. Specific capacitance of 310 F g−1 obtained for the oxide prepared in the presence of SLS over an extended charge-discharge cycling is higher by about 25% in relation to the oxide prepared in the absence of SLS. © 2005 The Electrochemical Society. 关DOI: 10.1149/1.1922869兴 All rights reserved. Manuscript submitted January 4, 2005; revised manuscript received March 8, 2005. Available electronically June 1, 2005. Among several types of materials studied for electrochemical capacitors, various forms of carbon, conducting polymers, and transition metal oxides have received wide interest.1 RuO2·xH2O, which belongs to the third category, has a specific capacitance as high as 740 F g−1 due to a solid-state redox mechanism.2 Because RuO2 is expensive, there has been increasing interest to investigate alternate transition metal oxides with capacitance close to that of RuO2·xH2O. MnO2 has been studied as a promising material,3-15 because it is inexpensive, safe, environmentally friendly, and also widely used in batteries.16 The charge-storage mechanism in MnO2 has been reported recently,17 and accordingly a theoretical specific capacitance of 1370 F g−1 is expected. However, this value can be obtained in practice only when the mass of MnO2 is at the level of a few micrograms per cm2 area. At such a low thickness range, the utilization of the active material is high. As thin layers of MnO2 are uneconomical for practical capacitors, studies with a mass range of 0.4-0.5 mg cm−2 have been extensively reported.9 At this mass range, a maximum specific capacitance of about 240 F g−1 has been obtained.18 With an increase in mass per unit area, the specific capacitance of MnO2 decreases.17 Similar results for RuO2·xH2O have been reported recently.19 The problem associated with low values of specific capacitance of thick layers of MnO2 is the following. The MnO2 deposits or coatings generally do not possess high porosity, and the electrolyte cannot permeate into the coating. Only the outer layer of the electrode is exposed to the electrolyte. Consequently, the electrochemical utilization of the material decreases with an increase in thickness. Nevertheless, utilization of thick layers of the active material is preferable for obtaining capacitance as high as possible in a given volume and area of the electrodes. Indeed, it would be ideal if specific capacitance of MnO2 is improved from its presently reported value of 240 F g−1 to a value equivalent to that of RuO2·xH2O, namely, 740 F g−1.2 In view of this, it is attempted in the present investigation to enhance capacitance of MnO2 at a mass range of 0.4-0.5 mg cm−2. In general, the physical and morphological nature of electrochemically deposited materials depends on the experimental conditions used during preparation, including the presence of foreign molecules in the electrolyte. A surface-active molecule possesses a polar group attached to the end of a long hydrophobic tail. Adsorption of these molecules at the electrode/electrolyte interface influences the properties of the double-layer and also the kinetics and mechanism of electrochemical processes. During an electrocrystallization process, the relative rates of nucleation and growth of crystals greatly influence the surface morphology of the deposit. The adsorbed surfactant molecules can favor one of these two steps. If the rate of nucleation exceeds the growth rate, a high surface area of the de- * Electrochemical Society Active Member. z E-mail: [email protected] posit is expected. Inspite of interesting applications of surfactants in electrochemistry and electrodeposition, only a few studies are reported in the literature.20 For instance, high surface area PbO2 deposits have been prepared by the addition of a commercial surfactant, namely, Teepol, to the electrolyte.21 In a recent study,22 electrolytic manganese dioxide 共EMD兲 has been prepared in an acidic electrolyte in the presence of several surfactants and evaluated for rechargeable alkaline manganese dioxide-zinc battery application. The EMD prepared in the presence of Triton X-100 has been shown to provide higher discharge capacity in relation to the EMD prepared otherwise. To the best of the authors’ knowledge, there are no reports in the literature on studies of capacitance of MnO2 by electrodeposition in the presence of surfactants. The aim of the present study is to electrochemically deposit MnO2 in the presence of a suitable surface-active agent and to evaluate the electrodes for capacitor properties. Accordingly, MnO2 electrodeposited in the presence of sodium lauryl sulfate 共SLS兲 is shown for the first time to provide a specific capacitance of 310 F g−1 against 240 F g−1 obtained for MnO2 deposited in the absence of SLS. Experimental Analytical grade MnSO4·H2O, H2SO4, K2SO4 were purchased from Merck, Na2SO4 from BDH, Li2SO4 from Spectrochem. Reagent grade SLS 共C12H25NaOSO3兲 from Merck was used as the surface-active agent. A high purity Ni foil 共thickness: 0.18 mm兲 of battery grade was used as the substrate for MnO2 deposits. All solutions were prepared in doubly distilled water. A glass cell of about 150 mL capacity with suitable ground-glass joints to introduce a Ni working electrode, Pt foil auxiliary electrodes, and a saturated calomel reference electrode 共SCE兲 was used for electrochemical deposition of MnO2 and also for characterization studies. All potential values are reported against SCE. A Ni foil 10 mm wide and 8 cm in length was sectioned out of a sheet, 2 cm2 area at one of the ends was exposed to the electrolyte and the rest of its length was used as a tag for taking electrical contact. The Ni substrate was polished with emery; washed copiously, dried in vacuum at 60°C for about 30 min and weighed before using it for electrodeposition of MnO2. A mixed electrolyte of 0.5 M MnSO4·H2O + 0.5 M Na2SO4 was used for MnO2 deposition. For deposition of MnO2 in the presence of the surface-active agent, the required quantity of SLS was added followed by a thorough stirring of the electrolyte till a clear solution was obtained. Experiments were carried out using several concentrations of SLS up to 100 mM in the electrolyte. As the effective concentration of SLS was found to be 100 mM, a majority of the studies were carried out using this concentration. The deposition of MnO2 on Ni was carried out by galvanostatic, potentiostatic, and potentiodynamic techniques. Subsequent to the deposition of the required quantity of MnO2, the electrode was separated from the cell, rinsed with doubly distilled water, dried at 100°C in air, and weighed. Downloaded 01 Oct 2011 to 137.132.123.69. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp A374 Electrochemical and Solid-State Letters, 8 共7兲 A373-A377 共2005兲 Figure 1. Cyclic voltammograms recorded during deposition of 共i兲 MnO2 and 共ii兲 MnO2共s兲 on a Ni substrate in 0.5 M MnSO4 + 0.5 M Na2SO4 in the absence and the presence of SLS, respectively, at 20 mV s−1 sweep rate. A Sartorius balance of model CP225D-OCE with 0.01 mg sensitivity was used for weighing the electrodes. The powder X-ray diffraction 共XRD兲 patterns of the samples were recorded using Philips XRD X’PERT PRO diffractometer using Cu K␣ as a source. The scanning electron microscope 共SEM兲 images were recorded using JEOL JSM-5600LV scanning electron microscope. BrunauerEmmett-Teller 共BET兲 surface area measurements were carried out using SMARTSORB-92/93 surface area analyzer utilizing N2 gas. The electrochemical studies were carried out using a potentiostat/ galvanostat EG&G PARC model Versastat II or Solartron model 1286. Results and Discussion The electrochemical preparation of MnO2 from an aqueous solution of Mn2+ salt has been extensively studied and reported.23 The reaction occurs according to Mn2+ + 2H2O → MnO2 + 4H+ + 2e− 关1兴 MnO2 thus formed usually deposits as a film on the anode. A large variety of studies on electrodeposition of MnO2 from acidic electrolytes have been reported,24 and the mechanism of deposition using cyclic voltammmetric method has been studied in our laboratory.25 These studies have been carried out using an inert electrode such as Pt. However, it is imperative to employ an inexpensive substrate instead of an expensive Pt-group metal for a cost-effective application. Accordingly, Ni was used as the substrate for MnO2 deposition in the present study. However, it was found that Ni undergoes corrosion and also oxidation during oxidation of Mn2+ to MnO2 in the acidic electrolytes. To avoid these problems, therefore, a neutral, mixed aqueous solution of 0.5 M MnSO4 + 0.5 M Na2SO4 was used with varying concentrations of SLS from 0 to 100 mM. The oxides deposited from a solution in the absence of SLS and in the presence of SLS are hereafter referred to as MnO2 and MnO2共s兲, respectively. Cyclic voltammograms recorded during preparation of MnO2 and MnO2共s兲 on Ni are shown in Fig. 1. Although the voltammograms in the absence 共curve i兲 and the presence of SLS 共curve ii兲 are similar in shape, the current is higher in the later case. The anodic peaks at about 1.25-1.30 V correspond to the oxidation of Mn2+ to MnO2 共Reaction 1兲, and the cathodic peaks at about 0.9-1.0 V correspond to the reduction of MnO2 to MnOOH.25 The effect of SLS in the 0.5 M MnSO4·H2O + 0.5 M Na2SO4 electrolyte is clearly re- Figure 2. 共a兲 XRD patterns of 共i兲 MnO2 and 共ii兲 MnO2共s兲, 共b兲 SEM image of MnO2 and 共c兲 SEM image of MnO2共s兲. The 共hkl兲 planes corresponding to ␦ form of MnO2 are given on the XRD patterns. flected in the voltammograms. As adsorption of Mn2+ ions at the interface precedes the electron-transfer process 共Reaction 1兲, it is inferred that SLS molecules favor this process, which results in higher anodic peak current during the preparation of MnO2共s兲. Since the kinetics of oxidation of Mn2+ to MnO2 depends on the electrochemical method, namely, galvanostatic, potentiostatic, or potentiodynamic method employed, it was intended to study the influence of these techniques on the capacitance of MnO2 and MnO2共s兲. Several electrodes were prepared by varying current density 共galvanostatic current density, cd = 2.5 - 10 mA cm−2兲, potential 共potentiostatic, potential = 0 - 1.5 V兲 and sweep rate 共potentiodynamic, = 10 - 200 mV s−1兲 with nearly identical masses of MnO2 关or MnO2共s兲兴 and their capacitances were evaluated using cyclic voltammetry and galvanostatic charge-discharge cycling as described later. From these experiments, it was found that the MnO2 and MnO2共s兲 prepared by the potentiodynamic method in the potential range between 1.1 and 1.5 V at a sweep rate of 20 mV s−1 gave maximum specific capacitance values. The reason could be the partial reduction of MnO2 关or MnO2共s兲兴, which starts occurring at about 1.1 V during cathodic half-cycle. During repeated cycling, the partial reduction and then further oxidation or deposition of the fresh oxide layer on the previous layer could have resulted in a high porosity of the oxides. Accordingly, the electrodes prepared using the potentiodynamic method between 1.1 and 1.5 V at 20 mV s−1 were employed for the rest of the studies. It has been known that MnO2 exists in several crystallographic forms, and an oxide prepared by electrochemical oxidation in acidic electrolytes, which is generally called the EMD, has the ␥ structure. In order to examine the effect of the neutral medium and the surfactant in the solution, the XRD patterns of the MnO2 and MnO2共s兲 were recorded and shown in Fig. 2a. The data suggest that both Downloaded 01 Oct 2011 to 137.132.123.69. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp Electrochemical and Solid-State Letters, 8 共7兲 A373-A377 共2005兲 samples are crystalline with identical structures. Thus, the effect of surfactant on the crystallographic structure of MnO2共s兲 is absent. Furthermore, it is inferred from the position of the diffraction peaks 共Fig. 2a兲 that MnO2 and MnO2共s兲 are in ␦ form.26 This result differs from the earlier reports, which suggest either ␥-form27 or amorphous nature6 for the EMD. From the SEM micrographs 共Fig. 2b and c兲, it is seen that the surface of MnO2共s兲 共Fig. 2c兲 appears rough, suggesting higher surface area than the smoother surface of MnO2 共Fig. 2b兲. For surface area measurements, thick layers of MnO2 and MnO2共s兲 were deposited and the oxides were scraped out of the substrate. The specific surface area of MnO2 and MnO2共s兲 powders are 34.0 and 76.4 m2 g−1, respectively. These results support that MnO2共s兲 possesses greater surface area than MnO2. The charge-storage mechanism in MnO2, as has been reported,17 is due to a redox reaction, which involves insertion of cations from the electrolyte into MnO2 lattice. This single-electron transfer process corresponds to about 1162 C per gram of MnO2. As the kinetics of reversible insertion/extraction of the cation varies with the electrolyte, it was intended to select an appropriate electrolyte for capacitor studies. For this purpose, cyclic voltammograms of a MnO2 electrode were recorded in Li2SO4, Na2SO4, and K2SO4 solutions of different concentrations between 0 to 1.0 V. It was found that the voltammograms were rectangular in shape when recorded in Na2SO4 solution. However, there was an increase in current in Li2SO4 and K2SO4 solutions during cathodic half-cycle at potentials at about 0 V, thus deviating from the rectangular shape as shown in Fig. 3. This observation is found to be similar for both MnO2 共Fig. 3a兲 and MnO2共s兲 共Fig. 3b兲. Furthermore, there was a decrease in voltammetric current with an increase in the concentration of Na2SO4 from 0.1 M. Thus, a solution of 0.1 M Na2SO4 was used for all characterization studies. Furthermore, the effect of varying concentrations of SLS in 0.5 M MnSO4 was studied by depositing MnO2共s兲 in the presence of 10, 50, and 100 mM SLS and recording cyclic voltammograms in 0.1 M Na2SO4. It was found that the 100 mM concentration is the saturation limit of SLS in 0.5 M MnSO4 + 0.5 M Na2SO4 and the voltammetric current increases with an increase in concentration of the SLS. Thus, MnO2共s兲 electrodes prepared from 0.5 M MnSO4 + 0.5 M Na2SO4 + 100 mM SLS electrolyte were used for characterization studies. The results of cyclic voltammetry for these optimization studies were also confirmed by galvanostatic charge-discharge studies. Cyclic voltammograms of MnO2 and MnO2共s兲 electrodes each with mass of 0.42 mg cm−2 and also a bare Ni electrode in 0.1 M Na2SO4 are shown in Fig. 4a for comparison. There is no significant current density on the bare Ni electrode, thus suggesting that the contribution of the substrate to the measured capacitance of MnO2 or MnO2共s兲 is negligibly small. The current 共Icv兲 of the MnO2共s兲 is higher than the MnO2. The specific capacitance 共C兲 was calculated using the following equation C = Icv /共m兲 关2兴 where is the sweep rate used for recording the cyclic voltammogram and m is the mass of MnO2 or MnO2共s兲. The values of C obtained from Fig. 4a for MnO2 and MnO2共s兲 are 232.4 and 291.4 F g−1, respectively. Thus, there is an increase of C by about 25% for MnO2共s兲 in comparison with MnO2. The electrodes were subjected to galvanostatic charge-discharge cycling between 0 and 1.0 V with several values of cd. The variation of potential during the first few cycles, typically at a cd of 0.5 mA cm−2 is shown in Fig. 4b. There is a linear variation of the potential during charge and discharge regions for both MnO2 and MnO2共s兲. Both electrodes exhibit about 57 mV ohmic drop at the beginning of discharge, thus, suggesting that the surfactant has no influence on the iR drop of the electrodes. Similar magnitudes of iR drop are reported for MnO2.18 The specific capacitance obtained from the discharge data was calculated using the equation give below A375 Figure 3. Cyclic voltammograms recorded at a scan rate of 5 mV s−1 of 共a兲 MnO2 and 共b兲 MnO2共s兲 in 0.1 M Li2SO4 共i兲, 0.1 M Na2SO4 共ii兲 and 0.1 M K2SO4 共iii兲. Masses of MnO2 and MnO2共s兲 are 0.44 and 0.4 mg cm−2, respectively. C = It/共⌬Em兲 关3兴 where I is discharge current, t is discharge time, ⌬E is potential window 共i.e., 1.0 V兲. The values of C obtained from the second cycle 共Fig. 4b兲 for MnO2 and MnO2共s兲 are 246.8 and 310.2 F g−1, respectively. These values are in close agreement with those obtained from the cyclic voltammetric data 共Fig. 4a兲. Both MnO2 and MnO2共s兲 electrodes were subjected to an extended cycle-life test with a cd of 0.5 mA cm−2, and the variation of specific capacitance with cycle number is shown in Fig. 4c. It is seen that the specific capacitance of MnO2 is 240 F g−1 during the initial stages of cycling. This value agrees with the studies reported in the literature.18 There is a decrease in capacitance on cycling and 220 F g−1 is obtained for the 500th cycle. Thus, there is a decrease of about 10.5% of capacitance after 500 charge-discharge cycles. On the other hand for MnO2共s兲, a specific capacitance of 310 F g−1 is obtained during the initial cycles, and it decreases marginally to 288 F g−1 at 500th cycle and 275 F g−1 at 1000th cycle. Thus the decrease in capacitance during the first 500 cycles is only about 7% for MnO2共s兲 against about 10.5% for MnO2. The variation of specific capacitance of the electrodes with the mass of the material is shown in Fig. 5a. At all loading levels, the specific capacitance of MnO2共s兲 is higher than MnO2. At a mass of 0.03 mg cm−2, the specific capacitance of MnO2共s兲 is 1330 F g−1, Downloaded 01 Oct 2011 to 137.132.123.69. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp A376 Electrochemical and Solid-State Letters, 8 共7兲 A373-A377 共2005兲 Figure 4. 共a兲 Cyclic voltammograms recorded at a scan rate of 5 mV s−1, 共b兲 charge-discharge curves at 0.5 mA cm−2, and 共c兲 cycle-life data at 0.5 mA cm−2 of MnO2 共i兲 and MnO2共s兲 共ii兲 in 0.1 M Na2SO4. Curve 共iii兲 in 共a兲 is cyclic voltammogram of a bare Ni electrode at 5 mV s−1. Mass of MnO2 or MnO2共s兲 is 0.42 mg cm−2. which is close to the value theoretically expected.17 For getting this value from MnO2, it is anticipated that still thinner deposits are required. The electrodes were subjected to charge-discharge cycling at different current densities, and the variation of specific capaci- Figure 5. 共a兲 Dependence of specific capacitance on mass, 共b兲 dependence of specific capacitance on current density of charge-discharge cycling, and 共c兲 Ragone plots of MnO2 and MnO2共s兲 in 0.1 M Na2SO4. Mass of MnO2 or MnO2共s兲 used for obtaining the data in 共b兲 and 共c兲 is 0.41 mg cm−2. In 共c兲, the current density in mA cm−2 used for charge-discharge cycling is indicated at each data point. tance with current density is shown in Fig. 5b. For both electrodes, there is a decrease in specific capacitance with an increase in current density, similar to the reports in the literature.19 Downloaded 01 Oct 2011 to 137.132.123.69. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp Electrochemical and Solid-State Letters, 8 共7兲 A373-A377 共2005兲 Evaluation of supercapacitors for their specific power 共SP兲 and specific energy 共SE兲 have been of interest in the literature,28 because a high SP is expected from electrochemical supercapacitors. Although SP and SE are properties of a device, these parameters have been evaluated for active materials also similar to the calculation of specific capacitance. For instance, SP and SE of RuO2·xH2O have been calculated and reported as Ragone plots from single-electrode studies.29 In the present study, the values of SP and SE were calculated using Eq. 4 and 5, respectively SP = I⌬E/共2m兲 关4兴 SE = It⌬E/共2m兲 关5兴 where t is the discharge time. The calculations of SP and SE for RuO2·xH2O have also been carried out using Eq. 4 and 5, respectively.29 In the present study, the variation of SE with SP is shown as Ragone plots in Fig. 5c. It is seen that the SP of MnO2共s兲 is greater than that of MnO2 at all SE values. At a SE of 12.5 Wh kg−1, for instance, the SP obtained for MnO2共s兲 is 14 kW kg−1 against 7.5 Wh kg−1 for MnO2. Conclusions Thus MnO2共s兲, which is electrochemically deposited in the presence of SLS, yields superior capacitor properties than MnO2 prepared in the absence of SLS. The anionic surfactant, SLS molecules adsorbed on the positively charged Ni electrode surface alter the structure of the double-layer and the kinetics of Reaction 1. Smaller particle size, greater porosity, higher specific surface area, and higher efficiency of utilization of MnO2共s兲 in relation to MnO2 are the factors responsible for obtaining higher specific capacitance. For the first time, a specific capacitance of 310 F g−1 for MnO2共s兲 is obtained in the present study at a loading level of about 0.40.5 mg cm−2. A377 Acknowledgments The authors thank Dr. C. Shivakumara for the XRDs, K. R. Kannan for the SEMs, and K. C. 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