Sales, Training, Support & Development Provided by: DANTE SOFWTARE 7261 Engle Road, Suite 105 Cleveland, OH 44130 Phone: (440) 234-8477 [email protected] To get the most accurate Heat Treatment Modeling Software available, contact the experienced engineering team at DANTE Software DANTE Utilities DCT has developed utility programs that support the user to expand or customize both the material and process databases. These utilities process standard mechanical and dilatometry test data to derive values used by DANTE. In addition, heat transfer data sets can readily be derived from measured time – temperature data. The Software Utilities Include: Tool to Design and Optimize Carburization Process Schedules Fitting of Phase Transformation Kinetics Model Parameters from Dilatometry Data Fitting of Phase Transformation Kinetics Model Parameters from TTT / CCT Data Fitting of Mechanical Model Parameters from Conventional Tension / Compression Tests Calculation of Heat Transfer Coefficients from Measured Time –Temperature Data TTT & CCT Phase Diagram Generation from DANTE Database Jominy Hardness Predictor Point Tracker to Predict Phase and Hardness from Known Cooling Curves www.DeformationControl.com A Design Tool for HEAT TREAT SIMULATION HEAT TREATMENT DESIGN TOOL DANTE® is the State-of-the-Art simulation software, providing improved component and process design for heat treatment. DANTE is finite element based software for simulating carburization and hardening processes for steel parts. With DANTE, engineers can predict the residual stress state in a part after heat treatment, the evolution and final volume fractions of metallurgical phases, hardness, and part distortion. DANTE couples a multiphase constitutive model directly with diffusive and martensitic phase transformation kinetics models. For use by metallurgists, process engineers, heat treaters and designers, the simulation capabilities of DANTE include heating, carburization, immersion quench, gas quench, spray quench, press or fixtured quench, induction hardening, and tempering. Benefits of DANTE® Troubleshoot Heat Treatment Problems and Lower Manufacturing Costs Reduce Rework Reduce / Eliminate Post Heat Treatment Operations, i.e. straightening, grinding Improve Quality Control Distortion, Residual Stress and Hardness Enhance Design Capability Predict the Impact of New Designs or Design Modifications on Manufacturing Conduct Less Costly “Virtual” Experiments Practical Applications Technical Features DANTE has been verified for a wide variety of complex, real-life heat treatment applications. A powerful and versatile design tool, DANTE provides valuable insight to your heat treating process steps. DANTE is a unique, validated technology incorporating advanced material models, fullycoupled mechanics and kinetics, and highly efficient solution algorithms that can bring heat treat simulation to your desktop. Optimize Carburizing Schedules DANTE provides accurate predictions of carbon profiles and has been applied to not only simulating, but actually optimizing steel carburization processes. DANTE has been used to simulate conventional gas, plasma, and vacuum carburizing processes. Improve Part Performance by Controlling Residual Stress The capability of DANTE to provide accurate prediction of residual stress resulting from the heat treating operation makes DANTE an important design tool to help improve part performance! For example, a quenching process has been modified to achieve deeper and higher residual compression for improved fatigue life in precision gears. Evaluate Process / Design Changes on Heat Treat Distortion The effect of geometric and processing modifications on the resulting heat treat response can be assessed rapidly. In particular, quench hardening processes can be modified to reduce distortion while still achieving required hardness. Thermal-Diffusion-Mechanical Simulation DANTE provides flexible, efficient analysis of a variety of thermal-stress problems, including austenitization, carburization, quenching and tempering. Expanded Material Database DANTE includes comprehensive material data for mechanical and phase transformation behavior of plain carbon, low and medium alloy steels and carburizing grades of steel. Mechanical data are generated using conventional tension and compression tests. Phase transformation kinetics parameters are determined from ASTM Standard dilatometry test results. Software utilities based on optimization methods have been developed to provide efficient methods for expansion of the material and process databases by the user. Validated Technology The capabilities of DANTE have been validated using experiments and plant trials. Verifications of model accuracy include comparisons of predicted and measured residual stress, hardness, distortion and phase volumes for a range of steels and part geometries. Rapid Solutions / Analytical Efficiency Small in-core storage – Runs on PC Runs on Windows and Linux platforms
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