Japanese Journal of Applied Physics Vol. 43, No. 1, 2004, pp. 267–272 #2004 The Japan Society of Applied Physics The Characteristics of Reactively Sputtered AgOx Films Prepared at Different Oxygen Flow Ratios and Its Effect on Super-Resolution Near-Field Properties Yung-Chiun H ER , Yuh-Chang L AN, Wei-Chih H SU1 and Song-Yeu T SAI1 Department of Materials Engineering, National Chung Hsing University, Taichung, Taiwan 1 Materials Research Laboratory, ITRI, Hsinchiu, Taiwan (Received July 30, 2003; revised August 25, 2003; accepted September 10, 2003; published January 13, 2004) The characteristics of several reactively sputtered AgOx films, prepared at different oxygen flow ratios, with and without ZnSSiO2 protective layers have been examined. For the as-deposited AgOx films, the amount and size of Ag clusters decreased, and the constituent phase of AgOx gradually transferred from pure Ag2 O, to a mixture of Ag2 O and AgO, then to pure AgO, as the oxygen flow ratio was increased. After annealing, the reduction of AgO into Ag2 O and decomposition of Ag2 O into Ag and O2 took place, and the decomposed Ag elements would diffuse outward and precipitate small silver particles on the surface of ZnS–SiO2 protective layers. The chemical decomposition of AgOx film confined by ZnS–SiO2 protective layers was confirmed to be an irreversible process. The super-resolution near field effect becomes significant only when the superresolution near-field structure (super-RENS) disk with an AgOx mask layer prepared at oxygen flow ratios above a threshold value, where AgOx film consists of Ag2 O or AgO phase. [DOI: 10.1143/JJAP.43.267] KEYWORDS: silver oxide, super-RENS disk, chemical decomposition, irreversibility, structural phase transition 1. prepared by RF reactive magnetron sputtering of a pure Ag target in Ar/O2 plasma, where the oxygen flow ratios of O2 /(O2 +Ar) were controlled at 0.2, 0.5 and 0.7. The ZnSSiO2 protective layer with a thickness of 20 nm was prepared by RF magnetron sputtering of a (ZnS)80 (SiO2 )20 target. The chemical decomposition process of the AgOx film was monitored by a reflectivity-temperature measuring system, where the change of reflectivity with temperature was recorded in time during a heating and cooling cycle. The specimen was mounted on a Linkam THMS 600 heating stage in an argon protective atmosphere, and heated to 300 C at a heating rate of 50 C/min and then cooled down to room temperature. An UV-Visible spectrophotometer (Hitachi U-3010) was used to measure the transmittance of the as-deposited and annealed AgOx films. The structural phase transition of AgOx films before and after isothermal annealing was identified by field-emission scanning electron microscope (FE-SEM), grazing incident X-ray diffractometer (GIXD), and X-ray photoelectron spectroscopy (XPS). The elemental distributions in the ZnS–SiO2 /AgOx /ZnS– SiO2 multilayer before and after isothermal annealing at 200 C for 3 min were also analyzed by the depth profile of secondary ion mass spectroscopy (SIMS). A Super-RENS disk with a layer structure of ZnS–SiO2 (170 nm)/AgOx (15 nm)/ZnS–SiO2 (20 nm)/Ge2 Sb2Te5(20 nm)/ZnS–SiO2 (40 nm) was prepared and tested by an optical disk drive tester (DDU-1000, Pulstec Industrial Co.) with a wavelength of 635 nm and a numerical aperture of 0.6, where the theoretical resolution limit was about 270 nm. Introduction The super-resolution near-field structure (super-RENS) disk, making use of AgOx film as a mask layer, has been proposed for terabyte optical storage system.1–5) Small recording marks beyond the resolution limit have been successfully recorded and retrieved. It was suggested that nano-sized Ag particles are precipitated in a small area heated above the threshold temperature, through chemical decomposition of AgOx during readout by a laser of adequate power, and a localized surface plasmon coupling effect occurs between precipitated Ag particles and subwavelength marks in a closely spaced recording layer that yields strong near-field intensity and improves the signal intensity.6,7) After the laser beam is removed, Ag and oxygen form the AgOx compound again. Based upon this working mechanism, only the readout process was taken into consideration, and the chemical decomposition of AgOx layer was assumed to be a reversible process. Obviously, the structural phase transition and reversibility of chemical decomposition of AgOx film in the super-RENS disk definitely play important roles during the readout process. Normally, AgOx film is prepared by reactive sputtering with an Ag target and mixed gas of Ar and O2 . The oxygen flow ratio of O2 /(O2 +Ar) is expected to affect the characteristics of AgOx film that may lead to the change of super-resolution and near-field properties of the super-RENS disk where AgOx film is adopted as a mask layer. In this article, we carefully investigated the characteristics of several reactively sputtered AgOx films, prepared at different oxygen flow ratios, with and without ZnS-SiO2 protective layers. The microstructural change of AgOx film after isothermal annealing was examined to verify the reversibility of chemical decomposition of AgOx film. A super-RENS disk was prepared and tested by an optical disk drive tester. 2. 3. Results and Discussion Figure 1 shows the FE-SEM images of the as-deposited AgOx films prepared at various oxygen flow ratios. At the oxygen flow ratio of 0.2, silver clusters with sizes of 100 nm were found to be dispersed in the AgOx matrix. As the oxygen flow ratio increased to 0.5, nano-sized silver particles sporadically distributed in the AgOx matrix, were observed. As the oxygen flow ratio further increased to 0.7, silver particles could hardly be found in the AgOx matrix. The results clearly showed that the as-deposited AgOx films prepared at low oxygen flow ratios would compose of Experimental Procedure Single-layered AgOx and multi-layered ZnS-SiO2 /AgOx / ZnS-SiO2 films were deposited on glass and silicon substrates. The AgOx film of 15 nm in thickness was 267 268 Jpn. J. Appl. Phys., Vol. 43, No. 1 (2004) Y.-C. HER et al. : Ag2O : AgO : Ag Intensity 0.7 0.5 0.2 (a) 20 30 40 50 60 70 80 2θ Fig. 2. GIXD diffraction patterns of the as-deposited AgOx films prepared at various oxygen flow ratios. Ag 3d5/2 25000 Ag 0.2 0.5 0.7 (b) Intensity 20000 Ag 3d3/2 15000 10000 5000 0 384 382 380 378 376 374 372 370 368 366 364 Binding energy (eV) Fig. 3. Ag 3d5=2 and 3d3=2 XPS for pure Ag and as-deposited AgOx films prepared at various oxygen flow ratios. (c) Fig. 1. FE-SEM images of the as-deposited AgOx films prepared at oxygen flow ratios of (a) 0.2, (b) 0.5, and (c) 0.7. metallic silver particles and AgOx because the oxygen injection rate was not high enough to react with all the sputtered silver atoms, and the amount and size of metallic silver particles decreased with increasing oxygen flow ratio. Once the oxygen flow ratio reached a threshold value, AgOx film composed of pure AgOx would be obtained. It is well known that AgOx has two different phases – AgO and Ag2 O. With the help of GIXRD and XPS, the phase of AgOx in each as-deposited film can be identified. Figure 2 shows the GIXD diffraction patterns of the as-deposited AgOx films prepared at various oxygen flow ratios. It was found that the constituent phase of AgOx in the as-deposited film was Ag2 O when the oxygen flow ratio of 0.2 was applied, and became a mixture of Ag2 O and AgO, and AgO when the oxygen flow ratio increased to 0.5 and 0.7, respectively. Ag was also detected by GIXD in the sample prepared at the oxygen flow ratio of 0.2. Clearly, the constituent phase of AgOx would gradually transform from pure Ag2 O, to a mixture of Ag2 O and AgO, then to pure AgO as the oxygen flow ratio increased. The same constituent phases were also detected in AgOx layers prepared at various flow ratios and sandwiched between ZnS–SiO2 protective layers. Fuji et al. have also reported similar results where they deduced the phases of AgOx films from changes of optical constants.4) The constituent phases of AgOx in the as-deposited film prepared at various oxygen flow ratios can be further confirmed by the core-level spectra of silver, as displayed in Fig. 3. For a pure Ag metallic film, the Ag 3d5=2 and 3d3=2 peaks occurred at 368.2 eV and 374.2 eV, respectively. For AgOx films prepared at various oxygen flow ratios, the Ag 3d5=2 and 3d3=2 peaks were found to have shifted to 367.6 and 373.6 eV at the flow ratio of 0.2, and shifted to 367.4 and 373.4 eV, and 367.2 and 373.2 eV at the flow ratios of 0.5 and 0.7, respectively. According to the reported data,8–10) the Ag 3d5=2 and 3d3=2 peaks of Ag, Ag2 O and AgO powders are located at 368.1 and 373.2 eV, 367.7 and 373.7 eV, and 367.3 and 373.2 eV, respectively. It is evident that the Ag 3d5=2 and 3d3=2 peaks of AgOx films gradually shifted from those of Ag2 O to those of AgO as the oxygen flow ratio increased from 0.2 to 0.7, indicating the constituent phase of AgOx progressively transformed from Ag2 O to AgO when more oxygen was supplied, which was consistent with the Jpn. J. Appl. Phys., Vol. 43, No. 1 (2004) Y.-C. HER et al. 269 100 O2/(Ar+O2)=0.7 O2/(Ar+O2)=0.5 O2/(Ar+O2)=0.2 Transmittance (%) Reflectivity (a.u) 80 60 40 0.2 (as-deposited) 0.2 (annealed) 0.5 (as-deposited) 0.5 (annealed) 0.7 (as-deposited) 0.7 (annealed) 20 100 150 200 250 300 o Temperature ( C) 0 400 Fig. 4. Reflectivity changes of ZnS–SiO2 /AgOx /ZnS–SiO2 films with temperature. 500 600 700 800 Wavelength (nm) Fig. 5. Wavelength dependence of the transmittance of the as-deposited and annealed AgOx films prepared at various oxygen flow ratios. result found in the GIXD diffraction experiment. It can be concluded that the as-deposited AgOx film was composed of Ag clusters with size of 100 nm and Ag2 O when prepared at an oxygen flow ratio of 0.2, and changed to nano-sized Ag particles and a mixture of Ag2 O and AgO, and pure AgO, as the oxygen flow ratios were increased to 0.5 and 0.7, respectively. To characterize the chemical decomposition process of the AgOx film protected by two ZnS-SiO2 dielectric layers, the reflectivity changes of the multi-layered films, prepared at various oxygen flow ratios, with temperature during a heating and cooling cycle were monitored, as shown in Fig. 4. It was found that all the reflectivity versus temperature curves exhibited a reflectivity drop at the temperature range between 140 and 180 C during the heating process, corresponding to the occurrence of chemical decomposition of AgOx into Ag and O2 . The chemical decomposition temperature, which was defined as the temperature at the midpoint of reflectivity change, of the AgOx film was determined to be 150 C when the oxygen flow ratio was controlled at 0.2, and increased to a constant value of 170 C as the oxygen flow ratios were increased to 0.5 and 0.7. Seemingly the AgOx film composed of either a mixture of Ag2 O and AgO or pure AgO would show a constant chemical decomposition temperature, and the existence of Ag clusters in the AgOx film would promote the occurrence of chemical decomposition and lower the chemical decomposition temperature. As the heated samples were cooled down back to room temperature, the reflectivity of all the multi-layered films remained unchanged, indicating the chemical decomposition of AgOx film sandwiched between ZnS-SiO2 protective layers was an irreversible process. Figure 5 shows the wavelength dependence of the transmittance of AgOx films prepared at various oxygen flow ratios before and after annealing at 200 C for 3 min. Apparently, all the AgOx films exhibited a substantial increase in transmittance after chemical decomposition, and the transmittance of AgOx film prepared at a lower oxygen flow ratio was higher than that prepared at a higher oxygen flow ratio. At the wavelength of 635 nm, the transmittance of AgOx films, prepared at oxygen flow ratios of 0.2, 0.5, and 0.7, in the as-deposited state were about 55, 45, and 31%, respectively, and increased to 81, 69, and 39%, respectively, after chemical decomposition. That means in the asdeposited state, 0:3Rr , 0:2Rr , and 0:1Rr of the incident light intensity, where Rr is the reflectivity of the recording layer, would be reflected from the recording layers as the AgOx mask layers were prepared at oxygen flow ratios of 0.2, 0.5, and 0.7, respectively. The reflection light intensity would be increased to 0:66Rr , 0:48Rr , and 0:15Rr when the AgOx mask layers prepared at oxygen flow ratios of 0.2, 0.5, and 0.7, respectively, were chemically decomposed into Ag and O2 . As a result, the optical contrasts of super-RENS disks with AgOx mask layers prepared at oxygen flow ratios of 0.2, 0.5, and 0.7, before and after chemical decomposition, were estimated to be 54.5, 58.3, and 33.3%, respectively. To understand the structural phase transition of AgOx film with and without ZnS–SiO2 protective layers after chemical decomposition, the single-layered and multi-layered samples, after being annealed at 200 C for 3 min were examined by FE-SEM, GIXRD, and XPS. Figure 6 shows the FE-SEM images of the single-layered AgOx films prepared at various oxygen flow ratios after annealing. It was found that silver clusters were formed in all samples. The core-level spectra of silver, as shown in Fig. 7, also indicated that only the Ag 3d5=2 and 3d3=2 peaks corresponding to pure Ag were detected in the single-layered AgOx films after being annealed. For the annealed ZnS–SiO2 /AgOx /ZnS–SiO2 films, only Ag was detected by GIXRD in the films prepared at oxygen flow ratios of 0.2 and 0.5, while both Ag and Ag2 O were found in the film prepared at an oxygen flow ratio of 0.7, as shown in Figure 8. These results evidently suggested that the reduction of AgO into Ag2 O, the decomposition of Ag2 O into Ag and O2 , and the aggregation of decomposed Ag were taking place successively during annealing, and the chemical decomposition of AgOx with or without ZnS–SiO2 protective layers was an irreversible process. To further verify the irreversibility of chemical decomposition of AgOx film sandwiched between protective layers, the room temperature depth profiles of Ag, O, Zn, S and Si for the as-deposited and annealed ZnS–SiO2 /AgOx /ZnS– SiO2 samples were analyzed by SIMS. Figure 9(a) shows the results for the multi-layered sample prepared at an oxygen 270 Jpn. J. Appl. Phys., Vol. 43, No. 1 (2004) Y.-C. HER et al. : Ag2O : Ag Intensity 0.7 0.5 0.2 (a) 20 30 40 50 60 70 80 2θ Fig. 8. GIXRD diffraction patterns of the multi-layered ZnS–SiO2 /AgOx / ZnS–SiO2 films after being annealed. (b) (c) Fig. 6. FE-SEM images of the annealed AgOx films prepared at oxygen flow ratios of (a) 0.2, (b) 0.5, and (c) 0.7. Ag 3d5/2 Ag O2/(Ar+O2)=0.7 O2/(Ar+O2)=0.5 O2/(Ar+O2)=0.2 Intensity (a.u) Ag 3d3/2 384 380 376 372 368 364 Binding energy (eV) Fig. 7. Ag 3d5=2 and 3d3=2 XPS for pure Ag and the annealed AgOx films prepared at various oxygen flow ratios. flow ratio of 0.5. In the as-deposited state, AgOx layer was clearly sandwiched between two ZnS–SiO2 protective layers according to the depth profiles of Zn and Ag. The depth profile of Zn in the outer ZnS–SiO2 protective layer was not as uniform as we expected that might be due to the radiationenhanced diffusion effect as samples were bombarded with O . After being annealed at 200 C for 3 min, Ag element was found to diffuse outward to the protective layers and the secondary ion counts of O could hardly be detected throughout the whole sample. When we closely examined the annealed ZnS–SiO2 /AgOx /ZnS–SiO2 sample by FESEM, metallic Ag particles with tens of nanometers in size due to out diffusion of Ag element, was clearly observed on the surface of the ZnS–SiO2 protective layer, as shown in Fig. 9(b). The observation of metallic Ag particles was consistent with the result found in GIXRD diffraction patterns. These evidences again strongly support that the chemical decomposition of AgOx film sandwiched between protective layers is an irreversible process. The irreversible precipitation of Ag particles in the AgOx mask layer of a super-RENS disk after high readout power irradiation at a linear velocity of 6 m/s was also reported by Kikukawa et al.11) Therefore, the readout principle of the super-RENS disk, based on the reversible precipitation of Ag particles in the AgOx film, may be in doubt. Figure 10(a) shows the dependence of carrier to noise ratio (CNR) on the readout power at the mark length of 200 nm in the super-RENS disks with AgOx layers prepared at various oxygen flow ratios. Here, the optimal writing power was set to be 14 mW. It was found that CNR of all the super-RENS disks initially increased with the reading power, and reached a maximum value at the reading power of 3.5 mW. As the readout power was further increased, CNRs of the disks started to decrease. Figure 10(b) shows the dependence of CNR on the mark length in the superRENS disks. Obviously, CNR of the disk prepared at an oxygen flow ratio of 0.5 was slightly higher than that prepared at 0.7, and much higher than that prepared at 0.2. At the mark size of 150 nm, corresponding to 1/7 of the laser spot diameter, CNRs of 32, 29, and 16 dB were obtained in the super-RENS disks with AgOx layers prepared at oxygen flow ratios of 0.5, 0.7, and 0.2, respectively. Seemingly, the Jpn. J. Appl. Phys., Vol. 43, No. 1 (2004) Y.-C. HER et al. 600000 271 40 35 as-deposited O Si S Zn Ag 400000 300000 mark size=200nm 30 PW=14mW 25 CNR (dB) Secondary ion counts 500000 200000 20 15 10 O2 /(Ar+O2)=0.7 O2 /(Ar+O2)=0.5 O2 /(Ar+O2)=0.2 5 100000 0 0 -5 1.0 1.5 2.5 3.0 3.5 4.0 (a) O Si S Zn Ag 500000 annealed 400000 45 40 300000 35 pw= 14 mW Pr= 3.5 mW 30 200000 CNR (dB) Secondary ion counts 2.0 Readout power (mW) 600000 100000 0 25 20 15 10 0 20 40 60 80 Depth (nm) (a) O2 /(Ar+O2)=0.7 O2 /(Ar+O2)=0.5 O2 /(Ar+O2)=0.2 5 0 -5 100 150 200 250 300 Mark size (nm) (b) Fig. 10. Dependence of CNR (a) on the readout power, (b) on the mark length in the super-RENS disk. (b) Fig. 9. (a) Depth profiles of the as-deposited and annealed ZnS–SiO2 / AgOx /ZnS–SiO2 prepared at an oxygen flow ratio of 0.5, (b) FE-SEM image of the annealed ZnS–SiO2 /AgOx /ZnS–SiO2 after being annealed. super-resolution near field effect becomes significant only when the as-deposited AgOx mask layer consists of Ag2 O or AgO phase with minimum precipitated Ag particles. It is believed that the constituent phases of AgOx mask layer must play important roles in recording and readout mechanisms of super-RENS disk. Further investigation of the relationship between the microstructure of AgOx mask layer and the recording and readout mechanisms of super-RENS disk is ongoing. 4. ratios. As the oxygen flow ratio was increased, the amount and size of Ag clusters decreased, and the constituent phase of AgOx gradually transferred from pure Ag2 O, to a mixture Ag2 O of AgO, then to pure AgO. The chemical decomposition of AgOx film sandwiched between ZnS–SiO2 protective layers was confirmed to be an irreversible process. The existence of Ag clusters in the AgOx film could promote the occurrence of chemical decomposition and lower the chemical decomposition temperature. During annealing, the reduction of AgO into Ag2 O, the decomposition of Ag2 O into Ag and O2 , and the out diffusion and aggregation of decomposed Ag were suggested to take place successively. The AgOx film exhibited a substantial increase in transmittance after chemical decomposition, and its transmittance decreased as oxygen flow ratio was increased. The superresolution near field effect becomes significant only when the as-deposited AgOx mask layer consists of Ag2 O or AgO phase with minimum Ag precipitated particles. Acknowledgments This work was sponsored by the National Science Council of the Republic of China under Grant No. NSC91-2216E005-020. 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