inorganics Article Direct Catalytic Conversion of Cellulose to 5-Hydroxymethylfurfural Using Ionic Liquids Sanan Eminov 1,2 , Paraskevi Filippousi 2 , Agnieszka Brandt 2 , James D. E. T. Wilton-Ely 1, * and Jason P. Hallett 2, * 1 2 * Department of Chemistry, Imperial College London, London SW7 2AZ, UK; [email protected] Department of Chemical Engineering, Imperial College London, London SW7 2AZ, UK; [email protected] (P.F.); [email protected] (A.B.) Correspondences: [email protected] (J.D.E.T.W.-E.); [email protected] (J.P.H.) Academic Editor: Andreas Taubert Received: 21 June 2016; Accepted: 11 October 2016; Published: 20 October 2016 Abstract: Cellulose is the single largest component of lignocellulosic biomass and is an attractive feedstock for a wide variety of renewable platform chemicals and biofuels, providing an alternative to petrochemicals and petrofuels. This potential is currently limited by the existing methods of transforming this poorly soluble polymer into useful chemical building blocks, such as 5-hydroxymethylfurfural (HMF). Ionic liquids have been used successfully to separate cellulose from the other components of lignocellulosic biomass and so the use of the same medium for the challenging transformation of cellulose into HMF would be highly attractive for the development of the biorefinery concept. In this report, ionic liquids based on 1-butyl-3-methylimidazolium cations [C4 C1 im]+ with Lewis basic (X = Cl− ) and Brønsted acidic (X = HSO4 − ) anions were used to investigate the direct catalytic transformation of cellulose to HMF. Variables probed included the composition of the ionic liquid medium, the metal catalyst, and the reaction conditions (temperature, substrate concentration). Lowering the cellulose loading and optimising the temperature achieved a 58% HMF yield after only one hour at 150 ◦ C using a 7 mol % loading of the CrCl3 catalyst. This compares favourably with current literature procedures requiring much longer reactions times or approaches that are difficult to scale such as microwave irradiation. Keywords: biorenewables; platform chemicals; catalysis; biorefinery; lignocellulose 1. Introduction The biorefinery concept requires routes that are efficient in terms of both materials and energy for the conversion of biomass to useful platform chemicals [1,2]. Lignocellulosic biomass represents a promising renewable feedstock for commercial large-scale biorefining, as it is diverse, widely distributed, and can be grown on a billion ton scale [1]. Agricultural byproducts (e.g., wheat straw, sugarcane bagasse, corn stover) or bioenergy crops, which do not rely on the use of arable land (e.g., Miscanthus, switchgrass, tree wood), avoid competition with food production (the food vs. fuel debate) and result in a higher reduction of net CO2 emissions. Unfortunately, the processing of lignocellulosics requires energetically demanding pretreatment routes to separate lignin from cellulose [3], and subsequent cellulosic sugar and biofuel production relies on slow biocatalytic transformations (enzymatic saccharification and microbial fermentation) [4]. Cellulose and hemicellulose make up the largest part of lignocellulosic biomass and account for 50%–80% of the total mass [5]. Many recent papers have reviewed the use of ionic liquids for accessing the cellulose in lignocellulosic biomass; however, these articles focus mainly on the advantages of ionic liquids in the isolation of cellulose compared with traditional methods [6–12]. For example, it has been shown that ionic liquids can decrystallise the cellulose portion of biomass and disrupt linkages Inorganics 2016, 4, 32; doi:10.3390/inorganics4040032 www.mdpi.com/journal/inorganics Inorganics 2016, 4, 32 Inorganics 2016, 4, 32 2 of 15 2 of 15 For example, it has been shown that ionic liquids can decrystallise the cellulose portion of biomass to the hemicellulose and lignin portion [6], while George et al. studied the possibility of removing and disrupt linkages to the hemicellulose and lignin portion [6], while George et al. studied the ligninpossibility from theof other biomass constituents using ionic liquids and selectively extracting the lignin and removing lignin from the other biomass constituents using ionic liquids and selectively hemicellulose two aspects could combine withaspects the present to enable extracting fractions the lignin[13]. and These hemicellulose fractions [13]. These two could research combine with the the directpresent synthesis of platform chemicals, such as 5-hydroxymethylfurfural (HMF), from biomass. research to enable the direct synthesis of platform chemicals, such as The hydrolysis of cellulose andfrom hemicellulose produces different sugar monomers, from which 5-hydroxymethylfurfural (HMF), biomass. The hydrolysis of cellulose andcould hemicellulose produces different sugarhave monomers, from which a wide range of important chemicals be produced. Several papers been published on the a wide range of important chemicals couldweight be produced. Several papers have beenwith published the chemical transformation of low-molecular carbohydrates to chemicals usefulon industrial chemical transformation weightand carbohydrates tostudied chemicals usefultransformation industrial application profiles [14–23]. of Forlow-molecular example, Dumesic co-workers thewith catalytic application profiles [14–23]. For example, Dumesic and co-workers studied the catalytic of biomass-derived oxygenated feedstocks into useful fuels and chemicals. These processes transformation of biomass-derived oxygenated feedstocks into useful fuels and chemicals. These included hydrolysis, dehydration, isomerisation, aldol condensation, reforming, hydrogenation, processes included hydrolysis, dehydration, isomerisation, aldol condensation, reforming, and oxidation [24]. Aand summary of the methods to catalytically transform lignocellulose hydrogenation, oxidation [24].alternative A summary of the used alternative methods used to catalytically biomass is shown in Figure 1 [25]. transform lignocellulose biomass is shown in Figure 1 [25]. Figure 1. Lignocellulosicpathways. pathways. A A scheme scheme for biorefinery [25].[25]. Figure 1. Lignocellulosic foraachemo-catalytic chemo-catalytic biorefinery Various review articles have provided an overview of key areas, such as the synthesis and use Various articles providedand an cellulose overview[26] of key such as thefor synthesis andofuse of of sugar review derivatives fromhave hemicellulose and areas, the methods used conversion sugarbiomass derivatives and cellulose[22,27]. [26] and the methods used for conversion of biomass wastefrom intohemicellulose useful platform chemicals Among the important bio-derived building wasteblocks, into useful platform chemicals [22,27]. Among the as important bio-derived building blocks, 5-hydroxymethylfurfural (HMF) has been reported one of the most promising [28,29], after the U.S. Department of Energy it as a major chemical that could be derived 5-hydroxymethylfurfural (HMF) has identified been reported as oneplatform of the most promising [28,29], after the from lignocellulosic biomass on a large [30]. HMF ischemical a versatile intermediate between from U.S. Department of Energy identified it as ascale major platform that could be derived biomass-based carbohydrate the industrial chemistry, with lignocellulosic biomass on a largechemistry scale [30].and HMF is apetroleum-based versatile intermediate between biomass-based widespread potential use in a variety of chemical manufacturing applications and industrial carbohydrate chemistry and the petroleum-based industrial chemistry, with widespread potential use products [31,32]. Most prominent among these is 2,5-furandicarboxylic acid (FDCA) [33], which can in a variety of chemical manufacturing applications and industrial products [31,32]. Most prominent be used to make renewable polymers [34] and liquid transport fuels, such as 2,5-dimethylfuran [35]. among these is 2,5-furandicarboxylic acid (FDCA) [33], which can be used to make renewable The potential of HMF as a synthetic building block is now widely recognised, which has led to a polymers and liquidoftransport fuels, such [35].HMF Theispotential of HMF surge [34] in the amount research utilising HMFasas2,5-dimethylfuran a feedstock [36]. While an attractive as a synthetic building block is now widely recognised, which has led to a surge in the amount of renewable building block, several byproducts from degradation reactions occur during or after HMF research utilising HMF as atofeedstock [36].ofWhile HMF is an attractive renewable building transformation, leading the formation levulinic acid, formic acid, and humins [37,38], andblock, reducing the overall yield; this is particularly prevalent acidic transformation, aqueous conditions, several byproducts fromHMF degradation reactions occur during orunder after HMF leading the HMF product combines with unreacted to produce humins [39].HMF to thewhere formation of levulinic acid, formic acid, andsugars humins [37,38], water-insoluble and reducing the overall HMF can be producedunder with sufficient selectivity and yieldwhere from food-grade fructose for it yield;However, this is particularly prevalent acidic aqueous conditions, the HMF product combines to become a nascent industrial process [40]. Production from more prevalent, lower cost sugars (such with unreacted sugars to produce water-insoluble humins [39]. However, HMF can be produced as glucose) requires a two-step catalytic mechanism involving isomerisation and dehydration, under with sufficient selectivity and yield from food-grade fructose for it to become a nascent industrial Lewis basic and Brønsted acidic conditions (Figure 2) [41]. The solubility of HMF can also be an issue process [40]. sugar Production from more prevalent, sugars (such as glucose) requires a two-step at high loadings in aqueous systems, lower leadingcost to byproducts formed from sugars with the catalytic mechanism involving isomerisation and dehydration, under Lewis basic and Brønsted acidic conditions (Figure 2) [41]. The solubility of HMF can also be an issue at high sugar loadings in aqueous systems, leading to byproducts formed from sugars with the HMF. This has led some researchers to explore removing HMF from the aqueous phase (which contains the sugars) using immiscible organic solvents, thereby reducing humin formation [42]. Inorganics 2016, 4, 32 3 of 15 HMF. This Inorganics 2016,has 4, 32 led some researchers to explore removing HMF from the aqueous phase (which 3 of 15 contains the sugars) using immiscible organic solvents, thereby reducing humin formation [42]. Figure to 5-hydroxymethylfurfural 5-hydroxymethylfurfural (HMF) (HMF) via via fructose. fructose. Figure 2. 2. Transformation Transformation of of glucose glucose to While HMF production from sugar monomers is largely straightforward, the most desirable While HMF production from sugar monomers is largely straightforward, the most desirable and and challenging route to produce HMF involves widely available renewable sources such as challenging route to produce HMF involves widely available renewable sources such as cellulose [43]. cellulose [43]. However, a high-yield, low-cost, energy-efficient, and direct conversion of cellulose However, a high-yield, low-cost, energy-efficient, and direct conversion of cellulose into HMF is into HMF is still a challenge and the subject of substantial research. Many different routes and still a challenge and the subject of substantial research. Many different routes and methods have methods have been proposed but the routes published to date are low-yielding, complex, and hence been proposed but the routes published to date are low-yielding, complex, and hence high in cost or high in cost or energy inefficient. energy inefficient. The proposed synthetic route from cellulose to HMF is a multistep approach consisting of the The proposed synthetic route from cellulose to HMF is a multistep approach consisting of the production of glucose from cellulose, followed by glucose isomerisation to fructose, and finally HMF production of glucose from cellulose, followed by glucose isomerisation to fructose, and finally formation from the dehydration of fructose [44]. Interestingly (in the context of this work), the HMF formation from the dehydration of fructose [44]. Interestingly (in the context of this work), conversion of cellulose to HMF has also been shown to occur in the absence of a catalyst using ionic the conversion of cellulose to HMF has also been shown to occur in the absence of a catalyst using liquids, albeit in low yields [33]. ionic liquids, albeit in low yields [33]. The key step in the conversion of cellulose to HMF (Figure 3) is the hydrolysis of cellulose to The key step in the conversion of cellulose to HMF (Figure 3) is the hydrolysis of cellulose to sugar molecules, which is hampered by the poor solubility of polymeric cellulose in most solvents. sugar molecules, which is hampered by the poor solubility of polymeric cellulose in most solvents. Acid-catalysed hydrolysis of cellulose is one method that has been studied widely, in which the Acid-catalysed hydrolysis of cellulose is one method that has been studied widely, in which the hydroxonium cations interact with the cellulose network, leading to breakdown of the polymer. hydroxonium cations interact with the cellulose network, leading to breakdown of the polymer. The most common acids used in cellulose hydrolysis are mineral acids (H2SO4, HCl) and The most common acids used in cellulose hydrolysis are mineral acids (H SO4 , HCl) and organic organic acids, such as p-toluenesulfonic or carboxylic acids. Sulfuric acid2 has been used most acids, such as p-toluenesulfonic or carboxylic acids. Sulfuric acid has been used most frequently frequently (at elevated temperatures), which is unsurprising due to its low cost. While higher (at elevated temperatures), which is unsurprising due to its low cost. While higher temperatures and temperatures and longer reaction times are required with dilute acid [45], the treatment of cellulose longer reaction times are required with dilute acid [45], the treatment of cellulose with concentrated with concentrated acid accelerates the hydrolysis markedly, such that the polymer molecules acid accelerates the hydrolysis markedly, such that the polymer molecules depolymerise to monomers depolymerise to monomers and this substantially increases dehydration of the monomeric sugars to and this substantially increases dehydration of the monomeric sugars to HMF [46]. However, due to HMF [46]. However, due to low selectivity and corrosion concerns, dilute acid is preferable for the low selectivity and corrosion concerns, dilute acid is preferable for the controlled hydrolysis of cellulose. controlled hydrolysis of cellulose. Heterogeneous solid acid catalysts have also been used for the Heterogeneous solid acid catalysts have also been used for the depolymerisation of cellulose [47,48], depolymerisation of cellulose [47,48], though the catalytic activity and selectivity of solid acids are though the activity andcellulose selectivity of so solid acidsreaction are verytimes low for poorlyfor soluble very low forcatalytic the poorly soluble and longer arethe required thesecellulose systems and so longer reaction times are required for these systems compared with liquid acid catalysts. compared with liquid acid catalysts. Overall, while offering advantages for removal of the catalyst Overall, offering advantages for removal of the catalyst medium, the catalytic from thewhile medium, the catalytic activity and selectivity of suchfrom solidthe acids are very low and soactivity longer and selectivity of such solid acids are very low and so longer reaction times are required for these reaction times are required for these systems compared with liquid acid catalysts. systems compared with liquid acid catalysts. Besides the acid catalysed depolymerisation of cellulose, there exist other methods to achieve Besidessuch the as acid catalysed[49] depolymerisation of cellulose, there exist other to none achieve this effect, solvolysis and catalytic hydrothermal liquefaction [50].methods However, of this effect, such as solvolysis [49] and catalytic hydrothermal liquefaction [50]. However, none these methods has provided to be an effective and selective direct (“one-pot”) chemical of these methods has provided to be an effective selective (“one-pot”) chemical transformation of cellulose to useful chemicals such and as HMF and, direct as a result, they are either transformation of cellulose to useful chemicals such as HMF and, as a result, they are either uneconomical or environmentally unfriendly (or both). For this reason, the challenge remains to find uneconomical or environmentally unfriendly (or both). For this reason, the challenge remains to a potentially economically viable method for cellulose conversion to useful products without find a potentially economically viable method for cellulose conversion to useful products without significant environmental impact. significant environmental impact. Inorganics 2016, 4, 32 Inorganics 2016, 4, 32 4 of 15 4 of 15 Figure 3. Pathway to HMF from cellulose. Figure 3. Pathway to HMF from cellulose. Ionic liquids (ILs) [51] are being developed as alternative, potentially more commercially Ionic liquids (ILs) [51] aremedia being developed as alternative, potentially more commercially attractive attractive and low-emission for separating cellulose from lignin due to their unique chemical and low-emission media for separating cellulose from lignin due to here their combines unique chemical and solvent and solvent characteristics [6–12,52–57]. The research reported ionic liquids as characteristics The(relatively research easily reported here combines liquids as effective low with impact effective low[6–12,52–57]. impact solvents handled, negligibleionic vapour pressure, recyclable) solvents (relatively handled, vapourofpressure, recyclable) with low-toxicity metal low-toxicity metal easily catalysts for the negligible direct conversion cellulose to value-added chemicals. For this purpose, liquids (Figureof4)cellulose have been studied under conditions in catalysts fortwo theionic direct conversion tosystematically value-added chemicals. Fordifferent this purpose, two ionic order(Figure to arrive4)athave an effective system for cellulose The potential for selectively liquids been systematically studieddissolution. under different conditions in order tomaking arrive at fromsystem fructose glucose using ionic liquids (ILs) as solvents was firstmaking demonstrated by Zhao et anHMF effective fororcellulose dissolution. The potential for selectively HMF from fructose al. [57], who used catalytic amounts of metal salts to convert sugars to HMF in [C 4 C 1 im]Cl, with or glucose using ionic liquids (ILs) as solvents was first demonstrated by Zhao et al. [57], who used CrCl2 providing HMF salts yieldto at convert 100 °C insugars 3 h. The were thanwith thoseCrCl achievable in catalytic amounts 70% of metal to yields HMF in [C4higher C1 im]Cl, 2 providing ◦ most aqueous systems, due to the suppression of HMF hydrolysis to levulinic and formic acids. 70% HMF yield at 100 C in 3 h. The yields were higher than those achievable in most aqueous Chromium salts subsequently verified by other groups as theformic preferred [52–56]. systems, due to thewere suppression of HMF hydrolysis to levulinic and acids.catalyst Chromium salts However, the perceived toxicity of chromium is a key issue for commercial application, although were subsequently verified by other groups as the preferred catalyst [52–56]. However, the perceived this is largely based on Cr(VI) compounds, whereas the Cr(III) used here is an essential trace metal toxicity of chromium is a key issue for commercial application, although this is largely based on Cr(VI) required for the formation of glucose tolerance factor and for insulin metabolism, and is therefore compounds, whereas the Cr(III) used here is an essential trace metal required for the formation of Inorganics 2016, 4, 32 5 of 15 Inorganics 2016, 4, 32 5 of 15 glucose tolerance factor and for insulin metabolism, and is therefore widely used as a nutritional supplement and animals [58]. Additionally, risk of exposure to metal salts dissolved in widely usedfor ashumans a nutritional supplement for humansthe and animals [58]. Additionally, the risk of ionic liquids lowered they are retained the solvent medium extraction of exposure to is metal saltsasdissolved in ionic in liquids is lowered as during they are retainedorinseparation the solvent the product. medium during extraction or separation of the product. Figure Figure 4. 4. Ionic Ionic liquids liquids used used for for the the dissolution dissolution and and breakdown breakdown of of biomass biomass in in this this work. work. Since ILs can be tuned or designed to suit a certain application, and Brønsted acids have Since ILs can be tuned or designed to suit a certain application, and Brønsted acids proven effective catalysts for fructose dehydration [55,59], the mildly acidic ionic liquid have proven effective catalysts for fructose dehydration [55,59], the mildly acidic ionic liquid 1-butyl-3-methylimidazolium hydrogen sulphate, [C4C1im][HSO4] (Figure 4), was chosen as a 1-butyl-3-methylimidazolium hydrogen sulphate, [C4 C1 im][HSO4 ] (Figure 4), was chosen as a solvent solvent system for the conversion of fructose to HMF [52] with a low loading of chromium(III) system for the conversion of fructose to HMF [52] with a low loading of chromium(III) chloride. chloride. An excellent HMF yield of 96% was reported using this system after 3 h at◦100 °C without An excellent HMF yield of 96% was reported using this system after 3 h at 100 C without any any detectable trace of the common byproducts, levulinic acid, formic acid, or humins detectable trace of the common byproducts, levulinic acid, formic acid, or humins (water-insoluble (water-insoluble polymers formed from the reaction of HMF with the monosaccharide or a polymers formed from the reaction of HMF with the monosaccharide or a reactive intermediate). reactive intermediate). This imidazolium-based ionic liquid shares the same anion ([HSO4]−) with a This imidazolium-based ionic liquid shares the same anion ([HSO4 ]− ) with a family of ionic liquids family of ionic liquids that have recently been identified as true low-cost options ([HNEt3][HSO4] that have recently been identified as true low-cost options ([HNEt3 ][HSO4 ] and [C1 Him][HSO4 ]), and [C1Him][HSO4]), with a similar cost to traditional organic solvents such as acetone [60]. with a similar cost to traditional organic solvents such as acetone [60]. However, when using cellulose However, when using cellulose as the feedstock for HMF formation, it appears that the key step is as the feedstock for HMF formation, it appears that the key step is the dissolution and depolymerisation the dissolution and depolymerisation of cellulose to glucose monomers rather than the glucose to of cellulose to glucose monomers rather than the glucose to fructose isomerisation and subsequent fructose isomerisation and subsequent fructose dehydration. Ionic liquids appear to overcome fructose dehydration. Ionic liquids appear to overcome these problems as they can play the role of both these problems as they can play the role of both solvent and catalyst. Therefore, our attention solvent and catalyst. Therefore, our attention turned principally to Lewis basic ILs, such as those with turned principally to Lewis basic ILs, such as those with halide anions. This approach is similar to halide anions. This approach is similar to the interplay between acidity and basicity during glucose the interplay between acidity and basicity during glucose to HMF transformation in all solvent to HMF transformation in all solvent systems, including ILs, with the coordinating ability of the IL systems, including ILs, with the coordinating ability of the IL anion used to promote glucose anion used to promote glucose isomerisation. For example, the Lewis acidic metal catalyst SnCl4 has isomerisation. For example, the+ Lewis acidic metal catalyst SnCl4 has been used in ILs with a been used in ILs with a [C4 C1 im] cation and a range of anions [53] where the− non-coordinating BF4 − + [C4C1im] cation and a range of anions [53] where the non-coordinating BF4 anion gave the highest anion gave the highest yield from glucose. This is in contrast to the acid-catalysed mechanism for yield from glucose. This is in contrast to the acid-catalysed mechanism for HMF production from HMF production from fructose reported previously. It was therefore decided that the solvent system fructose reported previously. It was therefore decided that the solvent system best suited to direct best suited to direct cellulose conversion to HMF would draw inspiration from those used to achieve cellulose conversion to HMF would draw inspiration from those used to achieve high yields from high yields from glucose and capable of some cellulose dissolution, such as chloride-based systems. glucose and capable of some cellulose dissolution, such as chloride-based systems. 2. Results and Discussion 2. Results and Discussion 2.1. Catalyst and Ionic Liquid Selection 2.1. Catalyst and Ionic Liquid Selection Our previous study on monosaccharides achieved a yield of 96% HMF from fructose and 90% Our previous study onsulphate-based monosaccharides a yieldILs, of 96% HMF from fructose and 90% from glucose by employing andachieved chloride-based respectively [52,61]. The next goal from glucose by employing sulphate-based and chloride-based ILs, respectively [52,61]. The next was to find suitable conditions and ILs for the conversion of cellulose, which is the most important goal to find suitable conditions ILs abundance for the conversion cellulose, of which is the most targetwas of renewable chemicals due to and its high [1]. The of conversion cellulose is more important target renewable chemicals due toto itsbe high abundance The conversion of cellulose is challenging as itof requires suitable conditions dissolved and [1]. hydrolysed to monosaccharides more challenging as it requires suitable conditions to be dissolved and hydrolysed to before it can be converted to HMF (Figure 5). monosaccharides before it can be converted to HMF (Figure The experiments were carried out in ionic liquids with 5). a low water content; however, rigorous The experiments were carried out in ionic liquids with a lowofwater content;used however, rigorous exclusion of moisture during the reactions was employed. Many the catalysts were added in exclusion of moisture during the reactions was employed. Many of the catalysts used were added in their hydrated form. their hydrated form. Inorganics 2016, 4, 32 6 of 15 Inorganics 2016, 4, 32 6 of 15 Figure 5. Transformation of cellulose to HMF via glucose and fructose. Figure 5. Transformation of cellulose to HMF via glucose and fructose. Initially, the conditions and IL used were kept exactly the same as in our previous studies on Initially, the conditions and to ILcellulose used were exactly the same as in compare our previous studies on monosaccharides and applied as akept substrate in order to directly HMF yields from celluloseand to those from Two ionic liquids 4C1im][HSO 4] and [C4Cyields 1im]Cl from monosaccharides applied to monosaccharides. cellulose as a substrate in order to [C directly compare HMF were to examined with monosaccharides. the use of chromium,Two zinc,ionic and copper salts, have been reported good were cellulose those from liquids [C4which C1 im][HSO [C4 C1asim]Cl 4 ] and catalysts for the dehydration of sugars to HMF [52], and aliquots were collected after 1.5 and 3 h. examined with the use of chromium, zinc, and copper salts, which have been reported as good The catalysts samples were not collected before 1 h because the dissolution of cellulose was slower than expected for the dehydration of sugars to HMF [52], and aliquots were collected after 1.5 and 3 h. The samples at these conditions. After 1.5 and 3 h, HMF yields were very poor with the use of chromium catalysts were not collected before 1 h because the dissolution of cellulose was slower than expected at these and other catalyst mixtures in the [C4C1im][HSO4] ionic liquid (Table 1). Only a 5% HMF yield was conditions. After 1.5 and 3 h, HMF yields were very poor with the use of chromium catalysts and other observed using CrCl3·6H2O and CrCl3·6H2O–CuCl2 catalysts after 3 h at 120 °C (Table 1, Entries 1 and catalyst mixtures in the [C4 C liquid (Table 1). Only a 5% HMFafter yield observed 4 ] ionic 2). In the presence of this IL1 im][HSO without any catalyst, no HMF formation was detected 3 hwas (Table 1, ◦ C (Table 1, Entries 1 and 2). In the usingEntry CrCl33). ·6H O and CrCl · 6H O–CuCl catalysts after 3 h at 120 2 3 2 2 Unlike the sulphate-based ionic liquid, the yields were higher in the [C4C1im]Cl ionic presence ofwith this 54% IL without catalyst, no HMF formation was 3 h (Table 1, Entry 3). liquid, and 11%any HMF yields with the use of CrCl3·6H 2O detected and CrCl3after ·6H2O–CuCl 2 catalysts, respectively (Table 1, Entries and 5). the Only 3% yield observed in [C the4 C presence of [C4C 1im]Cl with Unlike the sulphate-based ionic4liquid, yields werewas higher in the liquid, 1 im]Cl ionic without catalyst (Table Entry After3the of the IL, ZnCl 2 and CrCl 3·6H2O–ZnCl 2 54% and 11%any HMF yields with1,the use 6). of CrCl ·6Hselection O and CrCl · 6H O–CuCl catalysts, respectively 2 3 2 2 were also examined as potential catalysts for the conversion of cellulose to HMF. The maximum (Table 1, Entries 4 and 5). Only 3% yield was observed in the presence of [C4 C1 im]Cl without any yields of 3%1,and 30% 6). wereAfter obtained ZnClof 2 and CrCl3·6H2O–ZnCl2 catalysts (Table 1, Entries 8 catalyst (Table Entry the using selection the IL, ZnCl2 and CrCl3 ·6H2 O–ZnCl2 were also and 9). examined as potential catalysts for the conversion of cellulose to HMF. The maximum yields of 3% and 30% were obtained ZnCl2 of and CrCl3to·6H catalysts (Table 1,°C. Entries 8 and 9). 2 O–ZnCl Tableusing 1. Conversion cellulose HMF (% yield)2 in ionic liquids at 120 EntryTable 1. Conversion Ionic Liquid Catalyst of cellulose to HMF (% yield) in ionic liquids at 1.5 120h◦ C. 3 h 1 [C4C1im][HSO4] CrCl3·6H2O <5 <5 2 [C 4C1im][HSO4] CrCl 3·6H2O + CuCl2 (1:1) <5 Entry Ionic Liquid Catalyst 1.5 h <53 h 3 [C4C1im][HSO4] No catalyst 0 0 1 [C4 C1 im][HSO4 ] CrCl3 ·6H2 O <5 <5 4 [C4C1im]Cl CrCl3·6H 2O 36 54 2 [C4 C1 im][HSO4 ] CrCl3 ·6H2 O + CuCl2 (1:1) <5 <5 5 [C4C1im]Cl CrCl3·6H2O + CuCl2 (1:1) 11 11 3 [C4 C1 im][HSO4 ] No catalyst 0 0 4C1im]Cl No catalyst <336 <354 4 6 [C[C CrCl 4 C1 im]Cl 3 ·6H2 O [C4C1im]Cl [C 4C1im][HSO4] (1:1) 3·6H 2O <311 <511 5 7 [C+4 C CrCl3 ·CrCl 6H2 O + CuCl 1 im]Cl 2 (1:1) 1im]Cl ZnCl 2 0 <3 3 <3 6 8 [C[C No catalyst 4 C41Cim]Cl CrCl3·6H 2O 3 +·ZnCl 8 <3 30<5 7 9 [C4 C1 im]Cl + [C44C C11im]Cl im][HSO4 ] (1:1) CrCl 6H2 O2 (1:1) [C4 Cliquid; 0 3in 0.18g cellulose in 0.7 g ionic yields 1 im]Cl7 mol % catalyst, 120 °C; HMFZnCl 2 shown were determined 1 9 [C C im]Cl CrCl · 6H O + ZnCl (1:1) 8 30 4 1 3 2 2 the IL by H NMR spectroscopy. 0.1 g cellulose in 0.7 g ionic liquid; 7 mol % catalyst, 120 ◦ C; HMF yields shown were determined in the IL by Based on our previous 1 H-NMR spectroscopy. research on glucose and fructose, it was found that [C4C1im]Cl enhances the isomerisation of glucose to fructose through the improved coordinating ability of the metal centre when Lewis basic Cl− anions (acting as additional ligands) are present, while [C4C1im][HSO4] Based on our research on glucose and fructose, it was found that [Cthat enhances 4 C1 im]Cl accelerates theprevious conversion of fructose to HMF [61]. It was also assumed the acidity of the isomerisation of glucose fructosethe through the improved coordinating ability of the to metal centre [C4C1im][HSO 4] will to promote hydrolysis of cellulose to monomers. In order probe this,when Lewis basic Clof−ionic anions (acting additional ligands) are present, to while C im][HSO ] accelerates mixtures liquids wereas tested for the conversion of cellulose HMF[C but very poor (5%) HMF 4 1 4 yields were detected (Table Entry[61]. 7). These results thethe presence of of [C4[C C1im][HSO 4] the conversion of fructose to 1, HMF It was alsosuggested assumedthat that acidity 4 C1 im][HSO 4] will promote the hydrolysis of cellulose to monomers. In order to probe this, mixtures of ionic liquids were tested for the conversion of cellulose to HMF but very poor (5%) HMF yields were detected (Table 1, Entry 7). These results suggested that the presence of [C4 C1 im][HSO4 ] actually Inorganics 2016, 4, 32 7 of 15 Inorganics 2016, 4, 32 7 of 15 lowers the conversion of cellulose to HMF, and strongly suggests that the [HSO4 ]− anion actually inhibits the glucose–fructose interconversion, as was already verified in our previous research on actually lowers the conversion of cellulose to HMF, and strongly suggests that the [HSO4]− anion glucose to HMF [61].the These results indicate that, while as thewas chromium is aour good choice for actually inhibits glucose–fructose interconversion, already catalyst verified in previous cellulose conversion to HMF, the [C C im][HSO ] ionic liquid inhibits HMF formation, and ZnCl2 , 1 research on glucose to HMF [61]. 4These results4indicate that, while the chromium catalyst is a the good ·6H2 O–ZnCl · CrCl3choice , and CrCl 6H O–CuCl catalyst systems do not provide a viable reaction system for cellulose conversion to 2 3 2 HMF, the 2 [C4C1im][HSO4] ionic liquid inhibits HMF formation, ◦ Cthe ZnCl 2, CrCl3·6H 2, and CrCl at 120and in the presence of2O–ZnCl [C4 C1 im][HSO 4 ]. 3·6H2O–CuCl2 catalyst systems do not provide a viable reaction system at 120 °C in the presence of [C4C1im][HSO4]. 2.2. Cellulose Concentration 2.2. Cellulose Concentration The cellulose (substrate) concentration is an important factor in this conversion pathway, as it cellulose concentration is an important factorthe in this conversion as humin it has been The shown that (substrate) reducing glucose concentration improves HMF yield bypathway, reducing has been shown that reducing glucose concentration improves the HMF yield by reducing humin formation [61] due to a lower concentration of sugarsreacting with 5-HMF to form humins (insoluble formation [61] due to a lower concentration of sugarsreacting with 5-HMF to form humins (insoluble carbohydrate degradation products). As a result, improving the reaction kinetics for the conversion carbohydrate degradation products). As a result, improving the reaction kinetics for the conversion of glucose andand fructose into canhave havea significant a significant effect on supressing formation. of glucose fructose into5-HMF 5-HMF can effect on supressing huminshumins formation. To To explore this hypothesis, the amount of cellulose present in the reaction medium was reduced. explore this hypothesis, the amount of cellulose present in the reaction medium was reduced. The The results for this thisseries seriesofofexperiments experiments illustrated in Figure 6. results for are are illustrated in Figure 6. Figure 6. HMF yield from cellulose at 120 °C in [C4C1im]Cl; 0.7 g ionic liquid; 7 mol % CrCl3·6H2O Figure 6. HMF yield from cellulose at 120 ◦ C in [C4 C1 im]Cl; 0.7 g ionic liquid; 7 mol % CrCl3 ·6H2 O catalyst. HMF yields shown were determined in the IL by 1H NMR spectroscopy. catalyst. HMF yields shown were determined in the IL by 1 H-NMR spectroscopy. A maximum yield of 54% was obtained after 3 h using a 0.1 g cellulose loading (120 °C). ◦ C). Lowering the yield amount cellulose from 0.1after to 0.05 and then tog0.02 g led toloading yields of HMF ofLowering 53% A maximum of of 54% was obtained 3 hg using a 0.1 cellulose (120 and 45%, respectively, whilst increasing the cellulose concentration from 0.1 to 0.2 g led to an HMF the amount of cellulose from 0.1 to 0.05 g and then to 0.02 g led to yields of HMF of 53% and 45%, yield of 25% afterincreasing 3 h. This could explainedconcentration by the limited solubility in the respectively, whilst thebecellulose from 0.1oftocellulose 0.2 g led to IL ancreating HMF yield a multiphasic reaction system. To overcome the solubility issue, the amount of IL was tripled (0.7creating to of 25% after 3 h. This could be explained by the limited solubility of cellulose in the IL 2.1 g), while keeping the cellulose amount at 0.2 g and maintaining the catalyst loading at 7 mol %. a multiphasic reaction system. To overcome the solubility issue, the amount of IL was tripled (0.7 to The HMF yield after 3 h consequently improved from 25% to 39%. These results suggest that 2.1 g), while keeping the cellulose amount at 0.2 g and maintaining the catalyst loading at 7 mol %. decreasing the cellulose loading (from the standard conditions of 0.1 g cellulose in 0.7 g IL) has only The HMF yield after h consequently improved 25% tothat 39%. These results suggest decreasing a minor effect on3the HMF yield. This is likelyfrom to indicate a multiphasic system runthat above the the cellulose loading (from the standard conditions of 0.1 g cellulose in 0.7 g IL) has only a minor cellulose solubility limit will perform adequately with a steady state (solubility limited)effect on the HMF yield. of This is likely to indicate that a in multiphasic systemitrun above noting the cellulose concentration cellulose substrate dissolved the IL. However, is worth that it solubility was that all cellulose had the(solubility time the first samples of the mediaofwere takensubstrate for limit ensured will perform adequately withdissolved a steady by state limited) concentration cellulose analysis. dissolved in the IL. However, it is worth noting that it was ensured that all cellulose had dissolved by Based glucose-HMF conversions in [C4C 1im]Cl, our previous hypothesis was that the the time the firstonsamples of the media were taken for analysis. isomerisation of glucose to fructose was the limiting step, rather than the conversion of fructose to Based on glucose-HMF conversions in [C4 C1 im]Cl, our previous hypothesis was that the HMF [61]. It was found that decreasing the glucose concentration left less sugar to react with HMF at isomerisation of glucose to fructose was the limiting step, rather than the conversion of fructose 120 °C, and thus successfully preventing humin formation. However, in the system described here, it to HMF [61]. It was found that decreasing the glucose concentration left less sugar to react with HMF appears that the limiting step is dissolution and hydrolysis of cellulose to glucose monomers rather ◦ C, and thus successfully preventing humin formation. However, in the system described here, at 120than the isomerisation of glucose to fructose. This will influence both reaction engineering it appears that the step isconsiderations dissolution and hydrolysis approaches andlimiting reactor design in the future. of cellulose to glucose monomers rather than the isomerisation of glucose to fructose. This will influence both reaction engineering approaches and reactor design considerations in the future. Inorganics 2016, 4, 32 Inorganics 2016, 4, 32 2.3. Reaction Time 8 of 15 8 of 15 2.3. Reaction Timethe effect of time on the yield of HMF from cellulose at 120 and 150 ◦ C at the same Figure 7 shows catalyst (CrCl cellulose loadings in [Cof Prolonging time initially Figure3 ·76H shows the effect of time on the yield from cellulose atthe 120reaction and 150 °C at the 2 O) and 4 CHMF 1 im]Cl. ◦ improves HMF(CrCl yield, but reachingloadings a maximum, the HMFProlonging yield at 120 declined same the catalyst 3·6H 2O) after and cellulose in [C4C 1im]Cl. the C reaction timeby 9% initially improves theby HMF yield, but 0.5 afterand reaching a maximum, the HMF yield were at 120not °C declined between 3 and 4 h and 6% between 1.5 h at 150 ◦ C. Measurements taken before ◦ C because by120 9% between 3 andcellulose 4 h and by 6% betweenwas 0.5 and 150 °C. Measurements were taken 1 h at dissolution not1.5 yeth at complete. The reaction wasnotvery fast at before 1 h at 120 °C because cellulose dissolution was not yet complete. The reaction was very fast at ◦ 150 C, and the maximum yield was obtained after only 0.5 h (51%). Prolonging the reaction from the 150 °C, and the maximum yield was obtained after only 0.5 h (51%). Prolonging the reaction from the maximum yield point led to a decrease in the HMF yield, indicating that decomposition of HMF and maximum yield point led to a decrease in the HMF yield, indicating that decomposition of HMF and the formation of humins (observed as a precipitate) was occurring at these high temperatures. Not only the formation of humins (observed as a precipitate) was◦ occurring at these high temperatures. Not was an HMF of 51% obtained after 30 min onlyafter 15 min only was yield an HMF yield of 51% obtained afterat30150 minC, atbut 150after °C, but onlyat15this mintemperature, at this an HMF yield of 44% was obtained. These are exceptionally high HMF yields from cellulose, achieved temperature, an HMF yield of 44% was obtained. These are exceptionally high HMF yields from over cellulose, a very short reaction achieved overtime. a very short reaction time. Figure 7. Yield of HMF from cellulose at 120 °C◦and 150 °C in◦ [C4C1im]Cl; 0.1 g cellulose, 0.7 g ionic Figure 7. Yield of HMF from cellulose at 120 C and 150 C in [C4 C1 im]Cl; 0.1 g cellulose, 0.7 g liquid; 7 mol % CrCl3·6H2O catalyst. HMF yields shown were determined in the IL by 1H NMR ionic liquid; 7 mol % CrCl3 ·6H2 O catalyst. HMF yields shown were determined in the IL by spectroscopy. 1 H-NMR spectroscopy. 2.4. Water and Catalyst Loading 2.4. Water and Catalyst Loading Due to its involvement in all stages of the process, the presence of water is a significant factor in the of cellulosein toall HMF (Table order tothe explore this further, different amounts offactor Dueconversion to its involvement stages of 2). theInprocess, presence of water is a significant water were added to the reaction mixture at 150 °C. However, increasing the water content above in the conversion of cellulose to HMF (Table 2). In order to explore this further, different amounts ◦ adventitious levels resulted in no clear benefit (Table 2, Entries 1 and 2). This could be attributed to aabove of water were added to the reaction mixture at 150 C. However, increasing the water content dramatic decrease in the solubility of cellulose in [C4C1im]Cl–water mixtures as a result of the adventitious levels resulted in no clear benefit (Table 2, Entries 1 and 2). This could be attributed reorganisation of the hydrogen bonding network. The hydrogen bonds between [C4C1im]Cl and the to a dramatic decrease in the solubility of cellulose in [C4 C1 im]Cl–water mixtures as a result of the hydroxyl group of cellulose are orientated to favour breakage of the β-1,4-glycosidic bonds [62]. reorganisation of the hydrogen bonding network. The hydrogen bonds between [C4 C1 im]Cl and the When substantial amounts of water are present (Table 2, Entry 1), the water molecules preferentially hydroxyl group of cellulose are orientated favour breakage of the β-1,4-glycosidic [62]. When hydrogen bond with cellulose, reducingtothe interaction between this substrate andbonds [C4C1im]Cl, substantial amounts of water are present (Table 2, Entry 1), the preferentially hydrogen resulting in the lower solubility observed for cellulose in [C 4Cwater 1im]Cl molecules [63]. However, the presence of bondsmall withamounts cellulose, the2,interaction between this substrate andof[CHMF C im]Cl, resulting of reducing water (Table Entry 2) appears to slow the formation yet still results inin the 4 1 51% yield after an hour. Overall, it is clear that the presence of a small amount of water is beneficial lower solubility observed for cellulose in [C4 C1 im]Cl [63]. However, the presence of small amounts and is(Table needed2,for hydrolysis. Indeed,torigorous exclusion of moisture has yet a detrimental effect the yield of water Entry 2) appears slow the formation of HMF still results in on 51% (see Supplementary after yield an hour. Overall, it is Materials). clear that the presence of a small amount of water is beneficial and is The catalyst loading was also tested in order to confirm that there was sufficient catalyst to needed for hydrolysis. Indeed, rigorous exclusion of moisture has a detrimental effect on the yield perform the conversion of cellulose to HMF and that catalyst poisoning was not a significant factor (see Supplementary Materials). in the reaction medium. The catalyst loading was increased threefold (to 21%) and the yield was The catalyst loading was also tested in order to confirm that there was sufficient catalyst to observed to decrease slightly (Table 2, Entry 4). This is surprising but could be due to the additional perform the present conversion of cellulose to HMFwhich and that catalyst poisoning catalyst promoting side reactions, lower the HMF yield. was not a significant factor in the reaction medium. The catalyst loading was increased threefold (to 21%) and the yield was observed to decrease slightly (Table 2, Entry 4). This is surprising but could be due to the additional catalyst present promoting side reactions, which lower the HMF yield. Inorganics 2016, 4, 32 Table 2. Effect of addition of water and catalyst loading on HMF formation (%) at 150 ◦ C. Inorganics 2016, 4, 32 9 of 15 9 of 15 Entry2. Effect of addition Ionic Liquid Catalyst (molon%) 0.5 h 1 h at 1503 °C. h Table of water and catalyst loading HMF formation (%) 1 [C4 C1 im]Cl + H2 O (1:1) 7 22 28 Entry Ionic Liquid Catalyst (mol %) 0.5 h 1h 3h 2 [C4 C1 im]Cl + H2 O (3:1) 7 51 44 1 + HC2Oim]Cl (1:1) 7 22 45 3 [C4C1im]Cl[C 7 51 30 28 4 1 2 +H 2Oim]Cl (3:1) 7 51 4 [C4C1im]Cl[C C 21 44 37 22 44 4 1 3 [C4C1im]Cl 7 51 45 30 ◦ 0.1 g cellulose in 0.7 g ionic liquid; CrCl3 ·6H2 O catalyst, 150 C. HMF yields shown were determined in the IL 4 [C4CRatios 1im]Cl 21 44 37 22 by 1 H-NMR spectroscopy. are by weight. 2.5. 0.1 g cellulose in 0.7 g ionic liquid; CrCl3·6H2O catalyst, 150 °C. HMF yields shown were determined in IL by 1H NMR spectroscopy. Ratios are by weight. Reactionthe Temperature 2.5. Reaction The reactionTemperature temperature is an important factor in the conversion of cellulose to HMF that directly affects the yield and reaction rate, as important both increase increases. After reaching The reaction temperature is an factorasintemperature the conversion of cellulose to HMF that the maximum yield, humins start to form at elevated temperatures, and lower the yield considerably directly affects the yield and reaction rate, as both increase as temperature increases. After reaching (Figure The reaction is verystart fastto atform highattemperatures, with anand HMF yield 44% observed after the 8). maximum yield, humins elevated temperatures, lower the of yield considerably ◦ C (andisafter ◦ C). An increase ◦ C (from very10 fast at high temperatures, with aninHMF yield of 44% observed after100 to only (Figure 15 min 8). at The 150 reaction min at 170 temperature of 50 ◦ only 15 min at 150 °C (and after 10 min at 170 °C). An increase in temperature of 50 °C (from 100 150 C) led to a 15-fold higher HMF yield at the 30 min time point. At the three-hour time point,toseven °C) HMF led to was a 15-fold higher HMF yield 30 min time theAlthough three-hourthe time point, rate times150 more being produced at 120at◦the C compared topoint. at 100At◦ C. reaction seven times more HMF was being produced at 120 °C compared to at 100 °C. Although the reaction increases with temperature, the HMF yield dropped after 30 min at the highest temperatures (150 or rate increases with temperature, the HMF yield dropped after 30 min at the highest temperatures 170 ◦ C), which can be attributed to the formation of humins. The maximum HMF yield of 54% was (150 or 170 °C), which◦can be attributed to the formation of humins. The maximum HMF yield of obtained afterobtained 3 h at 120 the °C restriction on yieldon at yield this temperature was due the 54% was after C 3 hbut at 120 but the restriction at this temperature was to due to reaction the rate, reaction which was due the low solubility (and slow dissolution) and breakdown of theofcellulose rate,slow which wastoslow due to the low solubility (and slow dissolution) and breakdown the ◦ polysaccharide in the ionic liquid. The liquid. presence huminsofwas alsowas detected after 3 hafter at 120 cellulose polysaccharide in the ionic Theof presence humins also detected 3 h atC and their 120 formation led to the subsequent decrease HMF yield after thisafter point. °C and their formation led to theobserved subsequent observedindecrease in HMF yield this point. Figure 8. Yield of HMF from cellulose at temperatures from 100 to 170 °C as a function of time; 0.1 g Figure 8. Yield of HMF from cellulose at temperatures from 100 to 170 ◦ C as a function of time; cellulose in 0.7 g ionic liquid; 7 mol % CrCl3·6H2O catalyst. HMF yields shown were determined in 0.1 g cellulose1 in 0.7 g ionic liquid; 7 mol % CrCl3 ·6H2 O catalyst. HMF yields shown were determined the IL by1 H NMR spectroscopy. in the IL by H-NMR spectroscopy. At temperatures above 120 °C, the reaction rate increased and moderate yields were obtained ◦ C,be after only 10 min.above This 120 could to therate reduced viscosity of the reaction which after At temperatures thedue reaction increased and moderate yieldsmedium, were obtained thecould mass be transfer forthe cellulose dissolution breakdown. Moreover, which an HMF yield of the only accelerates 10 min. This due to reduced viscosityand of the reaction medium, accelerates was obtained fromdissolution the conversion cellulose after only 10 min 170 °C, which is one the mass44% transfer for cellulose andofbreakdown. Moreover, an at HMF yield of 44% wasofobtained highest reported yields of HMF directly from cellulose. However, when the reaction temperature ◦ from the conversion of cellulose after only 10 min at 170 C, which is one of the highest reported was very high the formation of humins was unavoidable and the yield dropped significantly after yields of HMF directly from cellulose. However, when the reaction temperature was very high the only a short period of time (Figure 8), creating a narrow operating window in time. In order to formation of humins was unavoidable and the yield were dropped after only short at period overcome this problem, low cellulose concentrations testedsignificantly to limit the formation of a humins of time (Figure 8), creating a narrow operating window in time. In order to overcome this problem, high temperatures. This built on the runs conducted at 120 °C (Figure 6), which suggested that low cellulose concentrations were tested to limit the formation of humins at high temperatures. This built on the runs conducted at 120 ◦ C (Figure 6), which suggested that changing the standard Inorganics 2016, 4, 32 10 of 15 0.1 g cellulose in 0.7 g IL had a detrimental effect on HMF yield. It was hypothesised that, as the reaction rate above 150 ◦ C is very fast, lowering the free sugar concentration in solution will limit the formation of humins. This follows from the fact that there would be less sugar remaining under these conditions to react with the HMF formed (to form humins). As an additional benefit, it was considered that the higher temperatures would also make cellulose dissolution more rapid. Different cellulose concentrations at elevated temperatures were investigated in order to test this hypothesis (Table 3). Table 3. Effect of cellulose concentration on HMF yield (%) at elevated temperatures. Entry Ionic Liquid Cellulose (g) Temp. (◦ C) 10 min 0.5 h 1h 3h 1 2 3 4 [C4 C1 im]Cl [C4 C1 im]Cl [C4 C1 im]Cl [C4 C1 im]Cl 0.025 0.015 0.1 0.015 150 150 170 170 40 25 44 31 52 45 44 50 58 57 41 50 58 51 - 0.7 g ionic liquid; 7 mol % CrCl3 ·6H2 O catalyst. HMF yields shown were determined in the IL. In contrast to the results at 120 ◦ C, reducing the cellulose concentration improved the yield at elevated temperatures. With the cellulose loading decreased to 0.025 g (Table 3, Entry 1), the reaction was very fast (40% HMF yield after only 10 min) and produced a maximum HMF yield of 58% after only 1 h. This represents the optimum conditions in our research on direct HMF production from cellulose in ionic liquids. Decreasing the cellulose concentration further to 0.015 g (Table 3, Entry 2) did not have any positive effect on the yield, probably because the solution became too dilute. Raising the temperature still further to 170 ◦ C increased the reaction rate and gave 6% more HMF yield after 10 min (Table 3, Entries 2 and 4) using a 0.015 g loading. However, the overall yield dropped by 7% after 3 h due to a higher rate of humin formation. In this work, all conversions to HMF are reported as non-isolated yields that were obtained by 1 H-NMR spectroscopy using [C4 C1 im]Cl as the internal standard. The isolation of 5-hydroxymethylfurfural from the ionic liquid reaction medium is a significant challenge [33,36] due to the high boiling point (291 ◦ C at atmospheric pressure) of HMF and its instability on removal from the system (it is significantly stabilised in the ionic liquid). There have been a number of reports addressing this [53,64–66], including the use of methyl isobutyl ketone (MIBK) [64] or ethyl acetate [65] to extract from similar ionic liquid/metal salt systems. These typically employ multiple extractions (between 3 and 10) to isolate 90%–95% of the HMF present in the ionic liquid media, and introduce a volatile organic solvent into the system. An alternative approach using an entrainer-intensified vacuum distillation process has also been employed for the separation of HMF from metal salt–ionic liquid mixtures, though at a high energy penalty [66]. This isolation issue is common to all ionic liquid based systems and can either be addressed through improved extraction procedures or, alternatively, converting the HMF generated into further products without isolation [67]. 3. Materials and Methods 3.1. General Comments All experiments were carried out under aerobic conditions using dried ionic liquids; however, moisture was not rigorously excluded during the reactions. The ionic liquids used, [C4 C1 im]Cl and [C4 C1 im]HSO4 were prepared using procedures slightly modified from those detailed in an earlier report [52]. The metal salts were obtained from Sigma-Aldrich (St. Louis, MO, USA), as were the cellulose and HMF (to provide data for a pure sample). NMR spectroscopy was performed at 25 ◦ C using a Bruker DRX-400 (400 MHz) spectrometer (Bruker, Billerica, MA, USA). All couplings are reported in Hertz. A Shimadzu Prominence HPLC instrument (Shimadzu, Kyoto, Japan) with refractive index (RI) and ultraviolet (UV) detectors equipped with an Aminex HPX-87H column was used. A comparison of the yield determination using 1 H-NMR spectroscopy and HPLC is reported in the Supplementary Materials. Inorganics 2016, 4, 32 11 of 15 3.2. Catalytic Formation of 5-Hydroxymethylfurfural (HMF) from Cellulose In a typical run, cellulose (100 mg, 0.62 mmol) was added to a round-bottomed flask containing [C4 C1 im][Cl] (700 mg, 4.01 mmol). The catalyst (0.043 mmol, 7 mol %) under study (CrCl3 ·6H2 O, CuCl2 , ZnCl2 ) was added to the flask. The flask was equipped with a reflux condenser and the reaction mixture was stirred at the desired temperature (80, 100, 120, 140, 150 or 170 ◦ C) for 24 h. Samples were collected after various reaction times (0.5, 1, 3, or 24 h) and analysed by 1 H-NMR spectroscopy. HMF yields were calculated from the integration of HMF peaks against the ionic liquid [C4 C1 im][Cl] itself. The ionic liquid was considered to be an internal standard, as it has negligible vapour pressure. The distinct HMF resonance at 9.55 ppm in the 1 H-NMR spectrum was chosen for calculation of the yields and measured against resonances for the [C4 C1 im]+ cation, which can be considered completely non-volatile under the conditions employed. Experiments were performed three times and an average was taken. A discussion of the accuracy of the 1 H-NMR spectroscopy method compared to HPLC can be found in the Supplementary Materials. The following NMR spectroscopic data were recorded for HMF: 1 H-NMR (400 MHz, DMSO) δ 9.55 (s, 1H, CHO), 7.50 (d, 1H, furan-CH, 3 JHH = 3.5 Hz), 6.61 (d, 1H, furan-CH, 3 JHH = 3.5 Hz), 5.57 (t, 1H, OH, 3 JHH = 6.0 Hz), 4.51 (d, 2H, CH2 O, 3 JHH = 6.0 Hz) ppm. All HMF yields reported are therefore non-isolated yields. 4. Conclusions The conversion of cellulose to HMF was probed using a range of different variables, including the nature of the ionic liquid medium, the catalyst selection, and modification of the reaction conditions. The conversion of cellulose to HMF is clearly much more challenging than the generation of HMF from sugar monomers due to the polymeric nature of cellulose and its resulting low solubility in the majority of solvent systems. At elevated temperatures (above 150 ◦ C), lowering the cellulose concentration led to an increase in the yield of HMF but only to a certain level, beyond which the yield decreased. This suggests that there is a balance to be struck between successful dissolution of cellulose and sufficiency of material to make the process effective. As has been noted previously [68,69], the presence of moisture is necessary (see also Supplementary Materials), though a high water content displays no benefit and slows the formation of HMF (Table 2). More work is needed to probe this aspect further. Prolonged reaction time led to a decrease in HMF yield due to the formation of humins. The reaction temperature is one of the most important factors in the conversion of cellulose to HMF, as it directly affects the yield and reaction rate. At 150 ◦ C, 47% yield of HMF was obtained after only 30 min in contrast to the maximum 54% HMF yield observed at 120 ◦ C, which required 3 h, indicating that longer reaction times are needed at this lower temperature. Both prolonged reaction times at lower temperature and shorter reaction times at higher temperatures led to the formation of humins. A compromise was found to achieve a 58% HMF yield after one hour at 150 ◦ C using a relatively low cellulose concentration. This result needs to be viewed in the context of leading HMF yields (as opposed to cellulose conversion) in the literature, which fall in the range of 50%–60% over longer reaction times (e.g., 5 h [70]) or non-scalable approaches, such as microwave heating [71]. Supplementary Materials: The following are available online at www.mdpi.com/2304-6740/4/4/32/s1, Figures S1–S3, Tables S1–S4 and discussion of the 1 H-NMR spectroscopy method for HMF yield estimation. Acknowledgments: We thank the State Oil Company of the Azerbaijan Republic (SOCAR) and the Ministry of Education of the Azerbaijan Republic for the provision of funding (Sanan Eminov). Paraskevi Filippousi thanks Climate-KIC (EIT) for funding. Jason P. Hallett and Agnieszka Brandt wish to acknowledge the EPSRC (UK) for financial support (EP/K014676/1). Author Contributions: Jason P. Hallett and James D. E. 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