Understanding the MSCR Test and its Use in the PG Asphalt Binder Specification R. Michael Anderson, Asphalt Institute 31 August 2011 MSCR Webinar • Webinar Objectives – Understand why the MSCR test is needed to characterize the performance of asphalt binders – Understand how the test is performed – Understand how and why the MSCR test values – Jnr, %Recovery, and Stress Sensitivity – are used – Understand how the proposed specification works Acknowledgments • DTFH61-08-H-00030 – Cooperative Agreement between the FHWA and the Asphalt Institute • John Bukowski, AOTR • John A. D’Angelo • Asphalt Binder ETG • Member Companies of the Asphalt Institute – Technical Advisory Committee How Asphalt Behaves • Behavior is affected by : – Temperature – Time of Loading – Age of pavement or service life 60C 1 hour 25C 1 hour 10 hours Pavement Behavior – High Temperature • Permanent Deformation • Mixture is Plastic – wheel path rutting – shoving at intersections • Depends on – asphalt cement (some) – mineral aggregate (some) – volumetric proportioning (some) Testing of Asphalt Cements • Characteristics of Asphalt Cements – Consistency • term used to describe the viscosity or degree of fluidity of asphalt at any particular temperature • varies with temperature – necessary to define an equivalent temperature or an equivalent consistency when comparing temperatureconsistency characteristics of asphalt cements Viscosity • Absolute Viscosity – ASTM D2171; AASHTO T202 – Conducted at 60°C (140°F) – Uses partial vacuum to induce flow through capillary tube • Kinematic Viscosity – ASTM D2170; AASHTO T201 – Conducted at 135°C (275°F) – Uses gravity to induce flow through capillary tube Viscosity Asphalt Cement • Viscosity Graded Asphalt – 60°C (140°F) selected to simulate in-service temperature of asphalt pavements – 135°C (275°F) selected to simulate mixing and laydown temperature for HMA Problems with Previous Systems • Penetration – empirical measure of viscous and elastic effects • Viscosity – viscous effects only • No Low Temperature Properties Measured • Problems Characterizing Modified Asphalt Binders – Specification proliferation • Long Term Aging not Considered Apparent Viscosity, P Problems with Previous Systems 32,000 PBA-6A 30,000 28,000 26,000 24,000 22,000 20,000 0.00 0.50 1.00 Shear Rate, s-1 1.50 PG System Concept “the values of the specification criteria that warrant against distress are independent of temperature, but the values must be obtained at different temperatures according to climate.” This implies test measurements at temperatures and loading rates consistent with conditions existing in the pavement. Superpave Binder Testing • Performance-Based Physical Properties Measured by – – – – Rotational Viscometer (RV) (high temps) Dynamic Shear Rheometer (DSR) (high, intermediate temps) Bending Beam Rheometer (BBR) (low temps) Direct Tension Tester (DTT) (low temps) - 22 20 64 Pavement Temperature (oC) 135 Performance Grades Performance-Related Requirements • Shearing resistance to resist traffic loads – Upper specification temperature – G*/sin 1.00 kPa Tank – G*/sin 2.20 kPa RTFOT residue Grade-Bumping: Used to Increase Rutting Resistance (AASHTO M 323) The SHRP PG Binder Tests • Dynamic Shear Rheometer (DSR), AASHTO T315 – for determining the modulus (stiffness) of asphalt binders at intermediate and upper pavement temperatures. Dynamic Shear Rheometer • Test procedure results in complex modulus and phase angle – Specification test is conducted at 10 rad/s – Temperature range from 3°C to 88°C • Parallel plate geometry • Valid for linear viscoelastic materials – Materials with moduli that are independent of applied stress or strain • Particles must be < 250 microns DSR Test Fundamentals • Asphalt binder is placed between two parallel plates • Upper plate it is rotated with respect to lower plate • Cyclical rotation A-B-A-C-A-B-A-C-A, etc. • Maximum stress and strain in each direction are measured Elastic: = 0 deg max Viscous: = 90 deg max Applied Shear Stress time max max Resulting Shear Strain time time lag converts to Viscoelastic: 0 < < 90° Applied Shear Stress max time G* = max max max 360tf = 2p Resulting Shear Strain time Asphalt A Asphalt B G* Viscous Part (G′′) Viscous Part (G′′) G* Elastic Part (G′) Elastic Part (G′) Viscous Part (G′′) sin = G* Shortcomings of G*/sin • G*/sin as a High Temperature Parameter – Properties determined in Linear Viscoelastic (LVE) region • No damage behavior – Rutting is a non-linear failure – Polymer-modified systems engaged in non-linear region • Characterizes stiffness – Related to rutting Effect of Phase Angle 1.00 Sin 0.98 0.96 0.94 0.92 0.90 60 65 70 75 80 Phase Angle, degrees 85 90 ALF Study - 7 Asphalt Binders AZ PG CRM Air TX SBS TP 70-22 ---Blown TBCR Control 70-22 PG 70-22 PG SBS Air SBS TP + 70-22 64-40 Blown Fibers 1 7 2 3 4 5 6 8 9 10 11 12 Relationship between G*/ sinδ and ALF rutting 12 10 y = -7.4519x + 10.956 R2 = 0.1261 G*/sin d 64C 8 6 4 Existing SHRP specification has poor relationship to rutting for modified systems. 2 0 0 0.1 0.2 0.3 0.4 rutting inches 0.5 0.6 0.7 0.8 NCHRP 9-10 • NCHRP 9-10 Asphalt Binders – – – – – – – – – PG 82-22 SBS-radial PG 82-22 Polyethylene-stabilized PG 82-22 Steam Distilled PG 82-22 SBR-low molecular weight PG 76-22 Ethylene Terpolymer PG 76-22 Oxidized PG 58-40 SBS-linear PG 58-40 SB Di-block PG 58-40 Oxidized NCHRP 9-10 Binders Excerpt from NCHRP Report 459, Characterization of Modified Asphalt Binders in Superpave Mix Design Kentucky 70-22 Study October 2001 Kentucky 70-22 Study • Kentucky PG 70-22 Study (1996) – Evaluate PG 70-22 asphalt binders produced by different methods • • • • SBS (2) SBR Gel Select Crude – I-64 near Winchester • Duplicate 1-mile test sections using each asphalt binder • Asphalt binder and mixture testing Effect of Binder G*/sin on Mixture Permanent Shear Strain 25000 RSCH @58C, microstrain 20000 y = 19270.79e-0.09x R2 = 0.42 15000 10000 5000 0 0.00 2.00 4.00 6.00 RTFO G*/sin , 70C 8.00 10.00 PG Grading Alone Does Not Always Predict Performance • Study of the two mixes with the same aggregate structure, but different binders. PG 63-22 modified, no rutting PG 67-22 unmodified, 15mm rut AASHTO M320 and PolymerModified Binders • Why doesn’t AASHTO M320 properly characterize polymer-modified binders? – Current spec, G* and δ are measured in the linear viscoelastic range. – For neat asphalts, flow is linear and not sensitive to the stress level of the test. – For polymer-modified binders, the response is not linear and sensitive to the stress level of the test. The polymer chains can be rearranged substantially as the stress increases. AASHTO M320 and PolymerModified Binders • What happened as a result of the inability to properly characterize polymer-modified binders? – Most states began requiring additional tests to the ones required in AASHTO M320 • These mostly empirical tests are commonly referred to as “PG Plus” tests • These tests are not standard across the states – difficult for suppliers • Even some of the tests that are the most common, e.g. Elastic Recovery, are not run the same way from state to state States with a “PG Plus” Specification * * * PG Plus Spec No PG Plus Spec NCHRP 9-10: High Temperature Testing • Repeated Shear Creep – Analogous to mixture test (RSCH) – Performed in DSR • • • • Controlled shear stress (i.e., 25 Pa or 300 Pa) 100 cycles 1-second load, 9-second rest per cycle High test temperature (HT-?) – Response: permanent shear strain (p) or strain slope Perm. Shear Strain, % Repeated Shear Creep 14 12 Recoverable shear strain 10 8 Instantaneous shear strain 6 Permanent shear strain 4 2 0 0 2 4 6 Time, seconds 8 10 NCHRP 9-10 Excerpt from NCHRP Report 459, Characterization of Modified Asphalt Binders in Superpave Mix Design NCHRP 9-10 Jnr = 0.105 /0.3 kPa = 0.35 kPa-1 Rec = (0.125 – 0.105)/0.125 = 16% Jnr = 0.075 /0.3 kPa = 0.25 kPa-1 Rec = (0.125 – 0.075)/0.125 = 40% γpeak γnr Jnr = 0.045 /0.3 kPa = 0.15 kPa-1 Rec = (0.125 – 0.045)/0.125 = 64% Excerpt from NCHRP Report 459, Characterization of Modified Asphalt Binders in Superpave Mix Design Perm. Shear Strain, % Repeated Shear Creep NCHRP 9-10: PG 82 Binders Repeated Shear Creep (70C, 300Pa) 14 12 10 8 6 4 2 0 Ox PE-s SBS-r 0 200 400 600 Time, seconds 800 1000 NCHRP 9-10: Relationship of Binder RCR to Mixture Rutting Excerpt from NCHRP Report 459, Characterization of Modified Asphalt Binders in Superpave Mix Design Problem Statement • Provide Users a High Temperature Binder Spec Blind to Modification • Provide Users with alternatives to the empirical Superpave Plus tests – Elastic Recovery – Ductility/ Force Ductility – Toughness and Tenacity • Approach: Develop AASHTO/ASTM Standard Practice for Superpave Plus Specifications – DSR • Multiple Stress Creep Recovery High Temperature Specification Parameter Related to Rutting • Any new specification must be blind to modification. • A new specification must identify the rutting potential of all binder types under multiple conditions. • Binders are stress sensitive and different mix tests apply different stress conditions. Multiple Stress Creep Recovery Test • Performed on RTFO-aged Binder • Test Temperature – Environmental Temperature – Not Grade-Bumped • 10 cycles per stress level – 1-second loading at specified shear stress • 0.1 kPa • 3.2 kPa – 9-second rest period Standard Test Procedure developed for AASHTO Multiple Stress Creep Recovery • The test method is detailed in AASHTO TP70 • The test uses the same Dynamic Shear Rheometer (DSR) as required in M320 • Only minor software changes are need to run the MSCR test • The test uses the creep and recovery method to measure the percent recovery and nonrecoverable creep compliance (Jnr) Multiple Stress Creep Recovery Definitions: Creep and recovery – a standard test protocol whereby a specimen is subjected to a constant load for a fixed time period and then allowed to relax (recover) at a zero load for a fixed time period Percent Recovery – A measure of how much the sample returns to its previous shape after being repeatedly stretched and then relaxed Non-Recoverable Creep Compliance (Jnr) – a measure of the amount of residual strain left in the specimen after repeated creep and recovery, relative to the amount of stress applied Multiple Stress Creep Recovery Test • Calculate Non-recoverable Creep Compliance (Jnr) – Non-recoverable shear strain divided by applied shear stress • “J” = “compliance” • “nr” = “non-recoverable” • Calculate Recovery for each Cycle, Stress – Difference between strain at end of recovery period and peak strain after creep loading Perm. Shear Strain, % MSCR 14 12 Recoverable shear strain 10 8 Instantaneous shear strain 6 Non-recoverable (permanent) shear strain 4 2 0 0 2 4 6 Time, seconds 8 10 MSCR – Non-Recoverable Compliance (Jnr) Jnr = 80 Unrecovered Shear Strain Applied Shear Stress 70 Strain, % 60 50 Cycle 3 Unrecovered (permanent) strain 40 Cycle 2 Unrecovered (permanent) strain 30 20 Cycle 1 Unrecovered (permanent) strain 10 0 0 5 10 15 20 25 Time, seconds 30 35 40 MSCR – Non-Recoverable Compliance (Jnr) 0.1 kPa Shear Stress 0.80 0.70 Jnr = Strain 0.60 Unrecovered Shear Strain Applied Shear Stress 0.50 Jnr = 0.40 0.197 = 1.97 kPa-1 0.1 kPa 0.30 0.20 0.197 0.10 Cycle 1 Unrecovered (permanent) strain 0 0 5 10 15 20 25 Time, seconds 30 35 40 Normalized Creep and Recovery Cycles for a Neat PG 70-22 @ 0.1 kPa and 70ºC 40.0 Normalized strain [%] 35.0 30.0 25.0 20.0 15.0 10.0 5.0 0.0 0.00 20.00 40.00 60.00 Time [s] 80.00 100.00 Normalized Creep and Recovery Cycles for a Neat PG 70-22 @ 3.2 kPa and 70ºC 1400 Normalized strain [%] 1200 1000 800 600 400 200 0 0.0 20.0 40.0 60.0 Time [s] 80.0 100.0 Normalized Creep and Recovery Cycles for a PMA PG 70-28 @ 0.1 kPa and 58ºC 7 6 Normalized strain% 5 4 3 2 1 0 0 20 40 60 Time s 80 100 Normalized Creep and Recovery Cycles for a PMA PG 70-28 @ 3.2 kPa and 58ºC 200 Normalized strain % 150 100 50 0 0 20 40 60 time s 80 100 MSCR Calculations: Jnr Meas. Pts. Time [s] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.1 0.2 0.3 0.4 0.5 0.6 0.701 0.801 0.901 1.001 1.101 1.201 1.301 1.401 1.501 1.601 1.701 1.801 1.901 2.001 Shear Stress Strain [Pa] [%] 100 2.69374 100 4.93844 100 6.80793 100 8.44763 100 9.9813 100 11.3947 100 12.7678 100 14.0523 100 15.3203 100 16.5372 1.911E-23 15.1257 0 13.9755 0 13.2543 0 12.6937 0 12.2402 0 11.8613 0 11.5305 0 11.2409 0 10.9871 0 10.7647 0 = initial strain r = strain at the end of recovery 10 = total strain at 10 seconds τ = applied shear stress, kPa 10 = (r – 0)/100 10 Jnr = 95 96 97 98 99 100 9.5 9.6 9.701 9.801 9.901 10.001 0 0 0 0 0 0 6.59212 6.57239 6.55293 6.53421 6.51511 6.49638 τ MSCR Calculations: Jnr Meas. Pts. Time [s] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.1 0.2 0.3 0.4 0.5 0.6 0.701 0.801 0.901 1.001 1.101 1.201 1.301 1.401 1.501 1.601 1.701 1.801 1.901 2.001 95 96 97 98 99 100 9.5 9.6 9.701 9.801 9.901 10.001 Shear Stress Strain [Pa] [%] 100 2.69374 100 4.93844 100 6.80793 100 8.44763 100 9.9813 100 11.3947 100 12.7678 100 14.0523 100 15.3203 100 16.5372 1.911E-23 15.1257 0 13.9755 0 13.2543 0 12.6937 0 12.2402 0 11.8613 0 11.5305 0 11.2409 0 10.9871 0 10.7647 0 0 0 0 0 0 6.59212 6.57239 6.55293 6.53421 6.51511 6.49638 0 = initial strain = 0 for 1st cycle r = strain at the end of recovery 10 = total strain at 10 seconds τ = applied shear stress, kPa 10 = (r – 0)/100 = (6.49638 – 0)/100 10 = 0.0649638 τ = 100/1000 = 0.1 kPa 10 Jnr = τ = Jnr = 0.650 kPa-1 0.0649638 0.1 MSCR Calculations Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 MSCR Calculations: Jnr Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 Jnr = non-recoverable strain at the end of the cycle divided by applied stress MSCR Calculations: Jnr Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 Jnr = 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 10 (not expressed as a %) Stress (expressed in kPa) MSCR Calculations: Jnr Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 Jnr = r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 2.89698% 100% 100 Pa 1000 Pa/kPa = 0.289698 MSCR Calculations: Recovery Meas. Pts. Time [s] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.1 0.2 0.3 0.4 0.5 0.6 0.701 0.801 0.901 1.001 1.101 1.201 1.301 1.401 1.501 1.601 1.701 1.801 1.901 2.001 95 96 97 98 99 100 9.5 9.6 9.701 9.801 9.901 10.001 Shear Stress Strain [Pa] [%] 100 2.69374 100 4.93844 100 6.80793 100 8.44763 100 9.9813 100 11.3947 100 12.7678 100 14.0523 100 15.3203 100 16.5372 1.911E-23 15.1257 0 13.9755 0 13.2543 0 12.6937 0 12.2402 0 11.8613 0 11.5305 0 11.2409 0 10.9871 0 10.7647 0 0 0 0 0 0 6.59212 6.57239 6.55293 6.53421 6.51511 6.49638 0 = initial strain c = strain at the end of creep 1 = total strain at 1 second r = strain at the end of recovery 10 = total strain at 10 seconds 1 = c – 0 10 = r – 0 1 – 10 Recovery = 100 x 1 MSCR Calculations: Recovery Meas. Pts. Time [s] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.1 0.2 0.3 0.4 0.5 0.6 0.701 0.801 0.901 1.001 1.101 1.201 1.301 1.401 1.501 1.601 1.701 1.801 1.901 2.001 95 96 97 98 99 100 9.5 9.6 9.701 9.801 9.901 10.001 Shear Stress Strain [Pa] [%] 100 2.69374 100 4.93844 100 6.80793 100 8.44763 100 9.9813 100 11.3947 100 12.7678 100 14.0523 100 15.3203 100 16.5372 1.911E-23 15.1257 0 13.9755 0 13.2543 0 12.6937 0 12.2402 0 11.8613 0 11.5305 0 11.2409 0 10.9871 0 10.7647 0 0 0 0 0 0 6.59212 6.57239 6.55293 6.53421 6.51511 6.49638 0 = initial strain = 0 for 1st cycle c = strain at the end of creep r = strain at the end of recovery 1 = c – 0 = 16.5372 – 0 = 16.5372 10 = r – 0 = 6.49638 – 0 = 6.49638 Recovery = 100 x 16.5372 – 6.49638 16.5372 Recovery = 60.7% MSCR Calculations: Recovery Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 Recovery = ratio of recoverable strain to total strain MSCR Calculations: Recovery Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 Recovery = r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 1 - 10 1 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 x 100% MSCR Calculations: Recovery Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 Recovery = 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 5.65359 – 2.89698 x 100% = 48.8% 5.65359 Stress Sensitivity Parameter Jnr, diff = (Jnr, 3.2kPa - Jnr, 0.1kPa) x 100 ≤ 75% Jnr, 0.1kPa For polymer-modified binders, the strain response is not linear and sensitive to the stress level of the test. The polymer chains can be rearranged substantially as the stress increases. This parameter is a check on the phenomenon. MSCR Calculations Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 c 215.2849 329.1282 439.8686 550.9107 662.9821 775.9253 889.6097 1003.761 1118.101 1232.409 1 185.0663 184.0163 184.589 185.3816 186.0347 186.3401 186.525 186.6063 186.5684 186.388 r 145.1119 255.2796 365.5291 476.9474 589.5852 703.0847 817.1547 931.5326 1046.021 1160.374 -1 10 Recovery Jnr, kPa 114.8933 37.9 0.359 110.1677 40.1 0.344 110.2495 40.3 0.345 111.4183 39.9 0.348 112.6378 39.5 0.352 113.4995 39.1 0.355 114.07 38.8 0.356 114.3779 38.7 0.357 114.4884 38.6 0.358 114.353 38.6 0.357 39.2 0.353 3,200 0 30.21859 145.1119 255.2796 365.5291 476.9474 589.5852 703.0847 817.1547 931.5326 1046.021 MSCR Calculations Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average Stress Cycle 1 2 3 4 5 6 7 8 9 10 Average 100 0 0 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 c 5.724265 9.060554 12.20788 15.26679 18.27734 21.25832 24.21541 27.14828 30.06472 32.9752 1 5.724265 5.689118 5.68006 5.670252 5.66398 5.66407 5.6629 5.65705 5.65105 5.65359 r 3.371436 6.52782 9.596538 12.61336 15.59425 18.55251 21.49123 24.41367 27.32161 30.21859 -1 10 Recovery Jnr, kPa 3.371436 41.1 0.337 3.156384 44.5 0.316 3.068718 46.0 0.307 3.016822 46.8 0.302 2.98089 47.4 0.298 2.95826 47.8 0.296 2.93872 48.1 0.294 2.92244 48.3 0.292 2.90794 48.5 0.291 2.89698 48.8 0.290 46.7 0.302 c 215.2849 329.1282 439.8686 550.9107 662.9821 775.9253 889.6097 1003.761 1118.101 1232.409 1 185.0663 184.0163 184.589 185.3816 186.0347 186.3401 186.525 186.6063 186.5684 186.388 r 145.1119 255.2796 365.5291 476.9474 589.5852 703.0847 817.1547 931.5326 1046.021 1160.374 -1 10 Recovery Jnr, kPa 114.8933 37.9 0.359 110.1677 40.1 0.344 110.2495 40.3 0.345 111.4183 39.9 0.348 112.6378 39.5 0.352 113.4995 39.1 0.355 114.07 38.8 0.356 114.3779 38.7 0.357 114.4884 38.6 0.358 114.353 38.6 0.357 39.2 0.353 3,200 0 30.21859 145.1119 255.2796 365.5291 476.9474 589.5852 703.0847 817.1547 931.5326 1046.021 Stress Sensitivity = Jnr,3.2 – Jnr,0.1 Jnr,0.1 Stress Sensitivity = 0.353 – 0.302 0.302 Stress Sensitivity = 0.17 MSCR and Rutting • What is the relationship of Jnr to Rutting? – The relationship was determined with many field and lab studies using many modified and neat binders. – During Specification development many stress levels where evaluated in the test. Relationship between G*/ sinδ and ALF rutting 12 10 y = -7.4519x + 10.956 R2 = 0.1261 G*/sin d 64C 8 6 4 Existing SHRP specification has poor relationship to rutting for modified systems. 2 0 0 0.1 0.2 0.3 0.4 rutting inches 0.5 0.6 0.7 0.8 Relationship between Jnr and ALF Rutting 25.6kPa 2.5 Jnr = (4.74*Rut Depth) - 1.17 R2 = 0.82 2 1.5 Jnr MSCR can adjust for field conditions and has excellent relations to performance. 1 0.5 0 0 0.1 0.2 0.3 0.4 0.5 ALF Rutting, in 0.6 0.7 0.8 Effect of Binder G*/sin on Mixture Permanent Shear Strain 25000 RSCH @58C, microstrain 20000 y = 19270.79e-0.09x R2 = 0.42 15000 10000 5000 0 0.00 2.00 4.00 6.00 RTFO G*/sin , 70C 8.00 10.00 Effect of Binder Jnr on Mixture Permanent Shear Strain 25000 y = 8633.20e0.58x R² = 0.71 RSCH @58C, microstrain 20000 15000 10000 5000 0 0.00 0.20 0.40 0.60 0.80 1.00 Jnr @3.2kPa, 64C (kPa-1) 1.20 1.40 Jnr @ 3.2kPa (1/kPa) Mississippi I55: 6-Year Rutting Compared to Jnr 3.2 kPa 4 y = 0.29x + 0.13 2 R = 0.75 3 2 1 0 0 2 4 6 Rut Depth, mm 8 10 12 Hamburg Rut Testing: MnROAD Mixes Tested at Multiple Temperatures Jnr 12.8 kPa 14.0 PG 58-28 12.0 PG 58-34 PG 58-40 Jnr kPa-1 10.0 y = 0.4416x - 0.5205 R2 = 0.93 8.0 6.0 4.0 2.0 0.0 0 5 10 15 20 rut mm 25 30 35 High Temperature Binder Criteria • Linear binder tests will not correlate with high temperature mixture failure tests unless the binder is a viscous fluid at those temperatures • To accurately address mix failure, non-linear binder properties have to be evaluated • Creep & Recovery testing of the binder at different stress levels is needed to describe binder properties in the non-linear range Effect of Jnr on Rutting • Reducing Jnr by half typically reduced rutting by half • This effect is seen on ALF sections and Hamburg Rut Testing – But most importantly this is seen on the Mississippi I-55 sections. Determination of Specification Criteria • The existing binder specification works very well for neat binders. • The grading for neat binders should not change. • Establish new Jnr criteria based on response of neat binders at their continuous grade temp. • Evaluate the binders near the end of their linear range. Most neat binders remain linear up to 3.2 kPa stress. Neat PG58-28 at Multiple Temperatures 3 30 2.5 25 58C 64C 70C Neat binders are typically linear up to 3.2 kPa or higher Jnr 2 20 1.5 15 1 10 0.5 5 0 10 100 1000 Stress Pa 10000 100000 Evaluation of Straight-Run Binders Sample ID Name Grade true grade ALF 6727 Control 70-22 72.7-74.2 72.7 4.39 BBRS3 straight 64-22 66.1-27.3 66.1 4.18 MN county rd 112 neat Valero 58-28 60.8-33.4 60.8 3.68 MN county rd 112 neat Citgo 58-28 59.5-29.8 59.5 5.30 MN county rd 112 AshlandM 58-28 60.7-31.4 60.7 4.30 Minn Road straight 58-28 61.8-30.8 61.8 3.03 Miss I-55 CSL 67-22 68.3-25.1 68.3 2.67 Shandong straight 64-22 64.4-23.5 64.4 4.44 BBRS3 straight 70-22 71.4-24.8 71.4 4.81 BBRS3 straight 58-28 61.3-30 61.3 4.00 MD project straight 64-28 64.8-29.6 64.8 4.59 average Temp Jnr 3.2kPa 4.13 MSCR • Polymer modified binders have shown significant sensitivity to the applied stress. • The existing SHRP binder specification does not identify this issue. SBS PG 70-28 SBS 1 0.9 9 58C 64C 70C 76C 72C calc 0.8 8 7 0.7 Jnr 0.6 6 Compliance values increase with temperature and stress. The rate of increase with stress increases with increased temperature. 0.5 5 0.4 4 0.3 3 0.2 2 0.1 1 0 10 100 1000 Stress Pa 10000 100000 Variations in Temp sensitivity 3.2kPa 3 30 70-28 SBS 2.5 25 y = 4E-17x8.9845 R2 = 0.9979 70-28 Elvaloy PG 58-28 70-28 SBS-El Jnr 2 20 1.5 15 PG 70-22 Neat binders have similar temp. sensitivity modified binder do not. y = 8E-19x9.6024 R2 = 1 1 10 y = 2E-22x11.437 R2 = 0.9999 y = 6E-27x13.808 R2 = 0.996 0.5 5 y = 1E-19x9.7667 R2 = 0.9999 0 55 60 65 70 Temp C 75 80 Effect of Temp and Stress on Jnr • In neat binders a grade bump by temperature will more than double the Jnr value. • Some neat binders will maintain their compliance value well beyond the 3.2 kPa stress. • M320 Grade bumping (increasing PG grade temperature) have forced suppliers to use very soft base binders and high degree of polymer modification to meet wide temperature ranges and the 2.2 kPa for the RTFOT. • This has made some polymers very stress sensitive. Grade Bumping Recommendation • All testing should be done at the environmental grade temperature – one shift factor does not work for all polymer-modified asphalt binders. • The standard grade should be based on the Jnr value of existing neat binders (4.0 kPa-1). • For high traffic, the Jnr value should be reduced by half at the grade temperature to 2.0 kPa-1 • For very high or standing traffic, the Jnr value should be reduced by half again to 1.0 kPa-1 • For extreme traffic (high volume, slow or standing), the Jnr value should be reduced by half again to 0.5 kPa-1 Purpose of the Stress Sensitivity Requirement • Stress sensitivity requirement limits the change in compliance Jnr with stress level to less than on full grade change. • The stress sensitivity requirement is an additional safety factor if the pavement experiences higher than expected temperatures and or higher loading. Stress Sensitivity of the ALF Binders 64-40 64C Jnr kPa-1 2.0 AB 64C 1.8 SBS LG 1.6 control 64C 1.4 Elvaloy 64C TBCR 64C 1.2 1.0 0.8 0.6 0.4 0.2 0 .010 0.1 1.0 Stress kPa 10.0 100 Effect of Temperature and Stress on Jnr • Some binders are very sensitive to stress showing large increases in compliance with increased stress level. • These same binders are very often more sensitive to temperature changes also showing large increases in compliance with increased temperature. • The 3.2 kPa stress level in the MP 19 spec was a compromise where there was good correlation to field performance, but lab testing at higher temperatures and accelerated loading at higher stress levels correlated better to rutting. New High Temperature Binder Specification • AASHTO MP19 – The new specification is based on the nonrecoverable compliance (Jnr) of the binder – All testing should be done at the pavement environmental grade temp to reflect response at actual operating temperatures – The test should be run at two stress levels 0.1 and 3.2 kPa for ten cycles at each level. – Low temp BBR and DTT remain unchanged AASHTO MP19 Original DSR G*/sinδ Min 1.0 64 RTFOT 64 Standard MSCR3.2 <4.0 64 Heavy MSCR 3.2<2.0 64 Very heavy MSCR3.2 <1.0 64 64 [(MSCR3.2 – MSCR 0.1)/ MSCR 0.1] < .75 64 PAV S grade DSR G*sinδ Max 5000 28 25 22 19 16 H & V grade DSR G*sinδ Max 6000 28 25 22 19 16 Low temp BBR and DTT remain unchanged AASHTO MP19 • Grades – Based on Climatic Temperature • High and Low Pavement Temperature – Traffic Designation • • • • “S” – Standard “H” – Heavy “V” – Very Heavy “E” – Extreme New PG Grading System (MSCR) • Environmental grade plus traffic level designation; i.e. PG 64-22E – Four traffic levels • S = Standard: • H = Heavy: • V = Very Heavy: • E = Extreme: < 10 million ESALs and standard traffic loading 10 – 30 million ESALs or slow moving traffic loading > 30 million ESALs or standing traffic loading > 30 million ESALs and standing traffic loading New High Temperature Specification • PG 64 (Standard, Heavy, Very Heavy, Extreme) based on traffic – PG 64-xxS – PG 64-xxH – PG 64-xxV – PG 64-xxE Jnr =< 4.0 Jnr =< 2.0 Jnr =< 1.0 Jnr =< 0.5 AASHTO MP19 • PG 64-22V asphalt binder – What do I need to test? – What are the temperatures and criteria? PG 64-22V Asphalt Binder • Original (Unaged) Binder – COC Flash Point • Must be ≥ 230°C – Rotational Viscosity @ 135°C • Must be ≤ 3 Pa-s – DSR (AASHTO T315) • G*/sin must be ≥ 1.00 kPa @ 64°C PG 64-22V Asphalt Binder • RTFO Aged Binder – RTFO Mass Change • Must be ≤ 1.00% – DSR (AASHTO TP70) • Jnr must be ≤ 1.0 kPa @ 64°C • Stress Sensitivity must be ≤ 0.75 PG 64-22V Asphalt Binder • PAV Aged Binder – DSR (AASHTO T315) • G*sin must be ≤ 6000 kPa @ 25°C – BBR (AASHTO T313) • S(60) must be ≤ 300 MPa @ -12°C • m(60) must be ≥ 0.300 @ -12°C AASHTO MP19 • Grades – Within same climatic grade all test temperatures stay same – PG 64-22_ • • • • Original DSR @ 64°C RTFO MSCR @ 64°C PAV DSR @ 25°C BBR @ -12°C Criteria changes depending on traffic designation Grade Bumping with MP19 • Without temperature bumping how is the binder grade adjusted for traffic? • Can the existing LTPPBind software still be used for grade bumping? LTPPBind 3.1 can still be used for binder selection. The unadjusted grade is the New S grade. PG 58S LTPPBind 3.1 can still be used for binder selection. As the temperature is adjusted for speed or traffic instead of bumping with temp bump to H, V, or E. In this case PG58V MSCR: What is % Recovery? • MSCR Jnr addresses the high temperature rutting for both neat and modified binders, but many highway agencies require polymers for cracking and durability. • The MSCR % Recovery measurement can identify and quantify how the polymer is working in the binder. MSCR %Recovery: Validate Polymer Modification 100 90 80 High elasticity % recovery 70 y = 29.371x-0.2633 60 50 40 30 20 Poor elasticity 10 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 Jnr kPa 2 2.1 MSCR %Recovery: Validate Polymer Modification 100 90 80 % recovery 70 60 50 40 Minimum value for Jnr .125 to .25 grade Minimum value for Jnr .5 to 1 grade Minimum value for Jnr 1 to 2 grade 30 20 y = 29.371x-0.263 10 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 Jnr 1/kPa MSCR %Recovery: Table of Minimum Values Minimum % Recovery for Measured Jnr values Jnr @ 3.2 kPa Minimum % Recovery 2.0 - 1.01 30% 1.0 - 0.51 35% 0.50 - 0.251 45% 0.25 - 0.125 50% Validate Polymer Modification 100 Recovery = 29.37*(Jnr-0.26) Recovery, % 80 60 High Elasticity 40 20 0 0.00 Low Elasticity 0.50 1.00 Jnr, kPa-1 1.50 2.00 Validate Polymer Modification PG 76-22 Binders: MSCR3200 110 Rec3200 @ 64C, % 100 90 y = 29.82x -0.39 R² = 0.54 80 70 60 50 40 Recovery = 29.37*Jnr-0.26 30 20 0.00 0.10 0.20 0.30 Jnr @ 64C, kPa-1 0.40 0.50 0.60 Blending of Binders and Polymers: MSCR Study • PG 64-22 Base asphalt • 4 % SBS polymer – Radial – Linear • 0.5% PPA • 2 blending temperatures Polymer Network Affects Response 800 4 binders same base asphalt all with 4% SBS polymer. 2 with .5% PPA all have different properties. 700 600 % strain 500 400 300 LC P4 70C LOP 4P 70C LC 4 70C LOP 4 70C 200 100 0 0 2 4 6 time s 8 10 Fatigue Evaluation ASTM 4760 4-point Flexural Fatigue Cycles*Stiffness Analysis 200C Test Temperature 1.00E+07 DLSI-4 PG 64-22V DLSI-2 PG 64-22V Cycles to Failure, (Nf) 1.00E+06 ER = 68% MSCR Recovery = 30.8% 1.00E+05 ER = 65% MSCR Recovery = 24.7% y = 8.69E+20x-5.60E+00 R² = 9.33E-01 1.00E+04 y = 3.44E+25x-7.27E+00 R² = 9.53E-01 1.00E+03 300 400 500 600 700 800 Microstrain 900 1,000 1,100 1,200 Implementation Activities • User-Producer Groups – Task Force participation – Coordination of round-robin testing • Conducting testing for individual user agencies Implementation Assistance • Educational – FHWA Technical Brief • FHWA‐HIF‐11‐038 – Asphalt Institute • Guidance Document, “Implementation of the Multiple Stress Creep Recovery Test and Specification” • Guidance Document, “Using the MSCR Test with the AASHTO M320 Specification” • www.asphaltinstitute.org – Engineering/MSCR Information Implementation • Telephone survey in 2010 and since indicate that there are barriers to state MSCR implementation – Inadequate DSR equipment/software – Lack of resources to perform transitional tests – Lack of guidance from suppliers and other states – Uncertainty about effect on binder supply and modification Survey Results - Barriers • 9 of 14 states said biggest barrier was concerns over correlation between existing PG Plus and new MSCR criteria • Comment: – Satisfied with the PG 76-22 polymer modified binder performance. There is a perception that moving to MSCR test may result in lower polymer loading and reduction in binder performance. Survey Results - Training • 11 of 14 states said they could use some type of training – 8 requested classroom training – 9 requested laboratory training – Comments: • More important than training is keeping abreast of progress around the country • Internet based training would be preferred since travel is restricted Implementation Recognize that the refineries that serve your state may also serve bordering states. This may be a good reason to work with other states to implement regionally Note that every Performance Grade may not equate to a distinct MSCR grade - for example, the current polymer loading in both a PG 70-22 and PG 76-22 may be high enough that both grade to a “PG 64-22 E” Implementation Some agencies may be reluctant to implement MSCR fully, since the names by which they refer to binder types will necessarily change. “PG 64-22 H” instead of “PG 70-22,” for a possible example AI’s “Guidance on the Use of the MSCR Test with the AASHTO M320 Specification.” High PG Map (98%) Recommended Testing Temperature (M320 Grade) TABLE 1: Recommended MSCR Testing Temperature (based on M320 Grade) 2 Grade PG 46-28 States 1 PG 52-28 PG 52-34 3 4 PG 58-22 PG 58-28 PG 58-34 9 25 12 PG 64-10 PG 64-16 PG 64-22 PG 64-28 PG 64-34 1 4 38 31 7 PG 67-22 5 PG 70-10 PG 70-16 PG 70-22 PG 70-28 PG 70-34 2 3 22 22 4 PG 76-16 PG 76-22 PG 76-28 PG 76-34 1 30 12 2 PG 82-16 PG 82-22 PG 82-28 1 6 2 1 2 3 4 5 6 3 46 X MSCR Test Temperature1, °C 52 58 64 67 70 X X X4 4 X X X X4 X5 X4 X X X X5 X X X X4 X5 X4 X X5 X 5 X4 X X4 X5 X X5 X6 X X5 X6 All MSCR testing is performed on the asphalt binder after RTFO-aging. AASHTO M320 Table 1. “Premium” grades (defined as those grades where the temperature differential is 92 degrees or greater) are shown in red. Number of states listing the grade in the Asphalt Institute binder specification database (www.asphaltinstitute.org). Test at either 52°C or 58°C depending on the climate of the project. Users can test at both temperatures if desired. Test at either 58°C or 64°C depending on the climate of the project. Users can test at both temperatures if desired. Test at either 64°C or 70°C depending on the climate of the project. Users can test at both temperatures if desired. Implementation Importantly, AI recommends that if the MSCR test is implemented to evaluate the delayed elastic response of binders, then other PG Plus tests with a similar purpose such as Elastic Recovery, Force Ductility, and Toughness and Tenacity tests - should be eliminated. If you are conducting side-by-side testing for a while as a precaution, keep in mind that these types of tests give much more simplified results with a much higher degree of error than the MSCR, so agencies should not expect a strong correlation between them and MSCR results. Why MSCR? • Why Use the MSCR Test and Spec? – Non-recoverable creep compliance, Jnr, is better correlated with pavement rutting than G*/sin δ • The high temperature parameter is truer to the intent of the PG specification, that it be blind to method of modification Why MSCR? • Why Use the MSCR Test and Spec? – MSCR Recovery can be used to identify elastomeric modification, thereby eliminating the need for many PG-Plus tests like Elastic Recovery • Much quicker test • Not directly tied to performance Asphalt Institute TAC • Position of the Technical Advisory Committee of the Asphalt Institute. – “It is AI’s opinion that the MSCR test and specification represent a technical advancement over the current performancegraded (PG) asphalt binder specification, AASHTO M320, which will allow for better characterization of the high temperature performance-related properties of an asphalt binder.” Thanks! Contact Information: R. Michael (Mike) Anderson, P.E. Director of Research and Laboratory Services Asphalt Institute 859.288.4984 office [email protected] www.asphaltinstitute.org
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