Electrochimica Acta 56 (2011) 5142–5150 Contents lists available at ScienceDirect Electrochimica Acta journal homepage: www.elsevier.com/locate/electacta Electrodeposition of cobalt–yttrium hydroxide/oxide nanocomposite films from particle-free aqueous baths containing chloride salts K.M. Sivaraman a , O. Ergeneman a , S. Pané a,∗ , E. Pellicer b,∗∗ , J. Sort c , K. Shou a , S. Suriñach b , M.D. Baró b , B.J. Nelson a a b c Institute of Robotics and Intelligent Systems (IRIS), ETH Zürich, CH-8092 Zürich, Switzerland Departament de Física, Facultat de Ciències, Universitat Autònoma de Barcelona, E-08193 Bellaterra, Spain Institució Catalana de Recerca i Estudis Avançats (ICREA) and Departament de Física, Universitat Autònoma de Barcelona, E-08193 Bellaterra, Spain a r t i c l e i n f o Article history: Received 11 December 2010 Received in revised form 13 March 2011 Accepted 14 March 2011 Available online 22 March 2011 Keywords: Nanocomposite Cobalt Yttrium hydroxide/oxide Pulse deposition X-ray photoelectron spectroscopy a b s t r a c t The feasibility of growing nanostructured films composed of cobalt and yttrium hydroxide/oxide phases by electrodeposition is demonstrated. Particle-free aqueous solutions containing YCl3 and CoCl2 salts and glycine were used. The incorporation of yttrium compounds into the cobalt deposit was achieved using pulse deposition (ton = 0.1 ms, toff = 0.9 ms) and for cathodic pulses higher than −500 mA cm−2 . Deposits obtained were crack-free, typically with 1–5 wt% yttrium, and exhibited morphologies markedly different from the ones shown by pure cobalt deposits. Moreover, yttrium-rich films (up to 30 wt% Y) could be deposited under certain conditions, though incipient cracking developed in this case. X-ray photoelectron spectroscopy analyses revealed that Y(OH)3 /Y2 O3 compounds were present in the films. From the structural viewpoint, the composites exhibited a partially amorphous/nanocrystalline character, with the crystalline fractions originating from the hexagonal-close packed structure of ␣-Co. A refinement of the ␣-Co crystallite size was observed in deposits containing higher weight percentage of yttrium compounds. Nanoindentation tests revealed that hardness increased with the yttrium content. This result can be explained by taking into account both the presence of intrinsically hard oxide phases and the effects promoted by incorporation of yttrium hydroxides/oxides on the ␣-Co matrix (namely, grain-refining and higher concentration of stacking faults). © 2011 Elsevier Ltd. All rights reserved. 1. Introduction Nanocomposite coatings consisting of ultra-fine ceramic particles (e.g., Al2 O3 , SiO2 , SiC, TiN, AlN) embedded in a metal matrix have become the focus of widespread research in recent years due to their superior properties compared to purely metallic films. Benefits include high specific heat, optical non-linearity, novel magnetic properties, enhanced mechanical behavior (large hardness and wear resistance) and good corrosion resistance, amongst others [1–5]. Nanocomposite coatings can be produced by various methods, including electrodeposition. Electrodeposited nanocomposite coatings are generally obtained by suspending charged ceramic nanoparticles in the electrolyte and co-depositing them with the metal [1–5]. However, this method suffers from some drawbacks. Nanoparticles can easily agglomerate due to the compressive effect caused by the high ionic strength on the diffuse double layer ∗ Corresponding author. Tel.: +41 44 632 33 12. ∗∗ Corresponding author. Tel.: +34 93 581 14 01; fax: +34 93 581 21 55. E-mail addresses: [email protected] (S. Pané), [email protected] (E. Pellicer). 0013-4686/$ – see front matter © 2011 Elsevier Ltd. All rights reserved. doi:10.1016/j.electacta.2011.03.058 surrounding the particles [6]. As a consequence, the anticipated advantageous chemical and/or physical properties of the composite coatings are often not obtained. Furthermore, hydration forces can also hinder particle co-deposition [7]. Suitable surfactants can improve the stability of the suspension by increasing the wettability of suspended particles, while enhancing the electrostatic adsorption of the dispersed particles on the cathode surface by increasing their positive charge [8]. Nevertheless, there are also drawbacks associated with the use of surface-active agents. Surfactants can get adsorbed on the cathode surface leading to unfavorable changes in the mechanical properties of the electrodeposit, such as high internal residual stress or brittleness [9]. Due to these reasons, the search for new approaches for synthesizing heterogeneous, multi-phase deposits with enhanced and tunable properties is highly desirable. Cathodic electrodeposition of certain ceramic materials from their metal salts, including metal oxides/hydroxides or complex oxide compounds, has been demonstrated over the last few years [10–14]. In particular, deposition of yttrium hydroxide has received particular attention because it enhances the corrosion resistance of several metals and alloys such as carbon steel, stainless steel, zinc, bronze, aluminium and magnesium alloys [15]. Research on Y(OH)3 K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 deposition has been primarily motivated by the need to replace Cr(VI) based corrosion inhibitors by eco-friendly protective layers, given that Cr(VI) is extremely toxic and carcinogenic [16]. In addition to the corrosion inhibiting performance, electrodeposition of Y(OH)3 has also been a topic of research because it can be converted into Y2 O3 (yttria) after an appropriate thermal treatment. Yttria is highly resistant to most chemicals and has a melting point of approximately 2400 ◦ C. It also exhibits a low vapor pressure, optical transparency in the infrared region, high corrosion and thermal resistance, and high strength and fracture toughness [17–20]. This has prompted the use of yttria in a variety of industrial applications, including optical sensors, cutting tools, protective coatings, and solid oxide fuel cell (SOFC) interconnects [20–23]. Cathodic electrodeposition of Y(OH)3 can be performed from either organic (typically, water–alcohol mixtures) or fully aqueous solvents. According to the early work by Switzer, the formation of an electrogenerated base leads to the precipitation of Y(III) from the electrolyte as a hydroxide film on the surface of the cathode [24]. From ecological and health perspectives, fully aqueous electrolytes are certainly more desirable. However, there is a dearth of literature concerning the aqueous electrodeposition of Y(OH)3 films. In [25,26], Y(NO3 )3 and YCl3 salts dissolved in water were used to cathodically deposit Y(OH)3 thin films and nanospheres. In both works, Y(OH)3 was thermally treated at 600 ◦ C in air to obtain crystalline yttria. To date, attempts to incorporate yttrium oxides/hydroxides into metallic electrodeposits have proven difficult. The production of nickel–yttria composite coatings by direct current electroplating from a Watts nickel plating bath containing variable amounts of micron-sized yttria particles suspended in the electrolyte was explored by McCormack et al. [27]. However, there was little or no yttria inclusion in the deposits for the investigated range of yttria loadings (1–5 g dm−3 ). The authors reported only on the effects caused by the presence of yttria dispersed in the electrolytic bath on the Ni deposit texture and morphology. Hence, incorporation of a useful amount of yttrium-based compounds into electroplated metallic films remains a challenge and requires investigation. The aim of the present work is to demonstrate the feasibility of producing yttrium-containing cobalt films by electrodeposition from aqueous solutions. The novelty of the present synthetic approach relies on incorporating yttrium oxides/hydroxides into nanocrystalline Co films from a fully aqueous electrolyte containing both YCl3 and CoCl2 salts. Glycine was chosen as a complexing agent since it shows high buffering properties and favors the codeposition of iron-group (Fe, Co and Ni) with rare earth (RE) metals [28]. In order to induce both nanocrystallinity of the Co matrix and an effective inclusion of yttrium oxide/hydroxide into the deposits, the pulse plating technique was utilized. 5143 Table 1 Detailed composition of the employed baths, in mol dm−3 . Bath YCl3 ·6H2 O CoCl2 ·6H2 O Glycine (C2 H5 NO2 ) KCl H3 BO3 1 2 3 4 0 1 1 1.5 0.1 0.05 0.1 0.1 0.15 1 0.16 wherein the [Co(II)] was much smaller than the [Y(III)] (Table 1). KCl was used as a supporting electrolyte and boric acid as a buffering agent. The working temperature was 60 ◦ C. This temperature was selected on the basis that yttrium chemically behaves as a RE element. RE metal deposition is generally more favorable above room temperature [28]. The pH was kept at 4 for all the electrodeposition experiments. The working electrode consisted of 5 mm × 6 mm silicon chips (crystal orientation 1 0 0), on top of which a titanium adhesion layer of 50 nm and a copper seed-layer of 500 nm had been successively deposited through e-beam evaporation. Evaporation was performed using an E306A coating apparatus controlled by an eVap CVS-6 system. Before being used for electrodeposition, the copper surface was degreased by first dipping it in acetone followed by iso-propanol and then stripped of oxide and organic residues by dipping in 10% H2 SO4 solution. The three electrodes were connected to a Gamry Reference 3000 potentiostat/galvanostat which was controlled by the Gamry Framework software during galvanostatic and linear sweep voltammetry (LSV) experiments and by the Gamry VFP-600 software during pulsed electrodeposition. The charge density was kept at 20 C cm−2 across all depositions. Deposits were obtained by galvanostatic pulse plating with a cathodic pulse (CP) (from −50 to −1500 mA cm−2 ) with a duration of ton = 0.1 ms followed by an open circuit potential (OCP) with a duration of toff = 0.9 ms (Fig. 1). The data acquisition frequency was 10 kHz which provided 10 data points for each cycle. The deposition was carried out under quiescent conditions. The morphology of the deposits was observed using Zeiss NVision 40 and Zeiss Merlin scanning electron microscopes (SEM). The chemical composition of the deposits was analyzed by energy dispersive X-ray spectroscopy (EDX). Data reported are based on the averaging of four measurements on three replicas per sample. The yttrium content is calculated by taking into account the weight percentages of cobalt and yttrium elements (without considering the oxygen content) normalized to 100%. For cross-section SEM images, the films were embedded in epoxy resin and polished to a mirror-like appearance using diamond paste. X-ray 2. Experimental The electrodeposition was performed in a one-compartment three-electrode cell. A 100 ml of bath was used in the electrochemical cell. Distilled water from a Julabo ED-5 thermostat-circulator system was circulated in the outer jacket of the cell to maintain the required working temperature. A double junction Ag|AgCl reference electrode was used with 3 mol dm−3 KCl inner solution and an outer solution made of 1 mol dm−3 NaCl. An insoluble platinum wire mesh acted as counter electrode. An inert atmosphere was ensured inside the electrochemical cell by maintaining a blanket of nitrogen gas on top of the solution. The level of water in the cell and the pH of the bath were checked at the beginning and end of each deposition. The required acidity was maintained using sodium hydroxide and hydrochloric acid. To study the feasibility of electrodepositing yttrium-containing films, a set of baths was prepared Fig. 1. Plot of the galvanostatic pulse with a CP of 0.1 ms and an OCP of 0.9 ms. 5144 K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 Table 2 Y content in the deposits as a function of applied CP for Baths 2–4. Note that the Y content is given taking into account the weight percentages of Co and Y (without considering O), normalized to 100%. −j (mA cm−2 ) 750 1000 1200 1500 Fig. 2. Linear sweep voltammetries of Baths 1–4 recorded under quiescent conditions, at a scan rate of 50 mV s−1 . photoelectron spectroscopy (XPS) analyses were carried out on a PHI equipment 5500 Multitechnique using the Al K␣ radiation (1486.6 eV), after sputtering the sample surface with Ar ions for 1 min. All spectral positions have been corrected taking C 1s peak at 284.5 eV. X-ray diffraction (XRD) patterns were obtained with a Philips X’Pert diffractometer using the Cu K␣ radiation in the 35–100◦ 2 range (0.03◦ step size, 10 s holding time). Nanoindentation tests were carried out in the load control mode using a UMIS device from Fischer-Cripps Laboratories equipped with Berkovich pyramid-shaped diamond tip. The load–unload curves were taken on the films’ cross-section applying a maximum force of 20 mN. Hardness (H) values were obtained applying the method of Oliver and Pharr [29] at the beginning of the unloading curve. Data reported corresponds to the averaging of 20 indentations per sample. 3. Results and discussion 3.1. Linear sweep voltammetry and pulse galvanostatic transients During the design and development of electrolytic solutions for incorporating yttrium into cobalt deposits, considering bath stability was essential. In this context, at 25 ◦ C all glycine-containing baths were stable from pH 3 through pH 5. However, at 60 ◦ C, the baths at pH 5 were not stable. Turbidity was observed but was reversible on bringing the pH to 4. Hence, pH 4 was chosen to synthesize the cobalt electrodeposits containing yttrium oxides/hydroxides. It can be conjectured that, the formation of insoluble species of Y3+ is promoted at pH 5. Tkachenko et al. [30] point out that, in the presence of boric acid and ammonium hydroxide, there is a possibility of formation of yttrium orthoborate salts around pH 5. Therefore, the observed turbidity might be due to the presence of both boric acid and the ammonium group in glycine. At room temperature, the baths exhibited a pink coloration characteristic of octahedral aqua complexes of Co2+ . When the temperature of the solution was increased, the bath became violet-blue in color. This can be attributed to the fact that a fraction of the Co(II) ions form tetrahedral chloride [CoCl4 ]2− complexes. The characteristics of cobalt–yttrium electrodeposition in the presence of glycine at pH 4 were investigated by LSV. On comparing the response of Baths 1, 3 and 4, it can be seen that, for a given Co(II) concentration, the onset of deposition remains almost the same when Y(III) is added to the bath (cf. Baths 1 and 3), but slightly shifts towards more positive potentials when Y(III) concentration is further increased (Bath 4) (Fig. 2). Simultaneously, the diffusion-controlled reduction peak is also shifted towards more wt% Y Bath 2 Bath 3 3 2 5 3 2 3 3 2 Bath 4 2 2 3 2 positive potentials and its height decreases, suggesting changes in the diffusion/charge controlling factors. As expected, for a constant Y(III) concentration, a decrease in the concentration of Co(II) (Baths 2 and 3) causes a delay in the onset of deposition and also a decrease in the height of the reduction peak (Fig. 2). These trends suggest that addition of Y(III) species to cobalt(II)–glycine solutions causes changes in the electrolyte solution which ultimately might affect the characteristics of the reduction process. Fig. 3 shows the galvanostatic cathodic pulses for the initial and the final cycles at each current density. Especially for the final cycles, the potentials corresponding to the pulse are clearly differentiated by the applied current density. The system reaches more negative potentials as the cathodic pulse is increased. For the last cycles, the potentials corresponding to the relaxation time seem to converge to a similar potential value. The regular pattern of the CP–OCP cycles suggests that deposition proceeds in a wellcontrolled manner. 3.2. Morphology and composition of yttrium-containing cobalt deposits Table 2 shows the composition of the deposits obtained from Baths 2 to 4. Yttrium content varied between 1 and 5 wt%, and Y was detected only in deposits obtained using galvanostatic pulses more negative than −500 mA cm−2 . Upon unaided visual inspection, all the films appeared matte dark and well adherent to the substrate. Most importantly, yttrium incorporation was almost negligible under direct current electroplating conditions. The pulse plating mode allowed the application of very high peak current densities, which could be the key factor in enabling Y incorporation. The results show random variability in the yttrium content, with no clear tendency observed with respect to both the applied current density and the [Y(III)]/[Co(II)] ratio in solution, though maximum Y incorporation was usually attained at CP of −1200 mA cm−2 . Though levels of Y incorporation were not very high, clear changes in morphology were observed with respect to pure cobalt deposits (Fig. 4), indicating a clear influence of Y on the morphology of the deposits. Yttrium-free cobalt films displayed rounded grains which looked highly facetted at higher magnification (Fig. 4(a) and (b)), whereas elongated grains were observed when Y was incorporated in the deposits (Fig. 4(c) and (e)). The distinctive feature of these grains was the presence of ridge-like structures on their surface, which gave them a seashell-like appearance (Fig. 4(d) and (f)). The width of these ridge-like structures was in the range of a few nanometers (roughly around 10–20 nm). Also, the trends observed in the surface morphology of these deposits were independent of the [Co(II)] in their deposition baths. Significantly, as opposed to the deposits mentioned in [31], these deposits were completely free of micro-cracks. This can also be attributed to the use of the pulse plating technique [32]. For a given bath, the grains became slightly finer with an increase in the applied current density. On the other hand, an increase of Y(III) concentration in solution (Bath 4) made the grains evolve to more rounded shapes, but they still displayed characteristic ridge-like features on their surface as in the deposits K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 5145 Fig. 3. Galvanostatic cathodic pulses for the initial and final cycles for Bath 3 ([Co(II)] = 0.1 mol dm−3 , [Y(III)] = 1 mol dm−3 ) and quiescent conditions. prepared from Bath 3. The pure cobalt deposits were always free of such ridge-like features. Yttrium-rich deposits (with Y percentages larger than 5 wt% on average) could be obtained after a number of successive depositions from a given bath, typically after depositing 10–15 films, and for CPs more negative than j = −750 mA cm−2 . The mechanism behind the growth of such yttrium-richer deposits is not yet fully understood. Since the depletion of Co(II) ions in solution could intuitively Fig. 4. SEM images (secondary electrons) of deposits: (a and b) from Bath 1 ([Co(II)] = 0.1 mol dm−3 , [Y(III)] = 0 mol dm−3 ) at j = −1500 mA cm−2 ; (c and d) from Bath 3 ([Co(II)] = 0.1 mol dm−3 , [Y(III)] = 1 mol dm−3 ) at j = −750 mA cm−2 ; (e and f) from Bath 3 at j = −1500 mA cm−2 . 5146 K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 Fig. 5. SEM images (secondary electrons) of yttrium-rich films: (a and b) 13 wt% Y deposit obtained from Bath 2 ([Co(II)] = 0.05 mol dm−3 , [Y(III)] = 1 mol dm−3 ) at j = −1500 mA cm−2 ; (c and d) 19 wt% Y deposit obtained from Bath 3 ([Co(II)] = 0.1 mol dm−3 , [Y(III)] = 1 mol dm−3 ) at j = −1000 mA cm−2 ; (e and f) 30 wt% Y deposit obtained from Bath 3 at j = −1200 mA cm−2 . explain such enrichment, freshly prepared baths with a lower CoCl2 concentration were tested. However, no clear enrichment in Y was observed. Thus, it is likely that concurrence of several factors during successive depositions (e.g., changes in the distribution of chloro and glycine–metal complexes, local pH variations, etc.) takes place, which ultimately lead to the formation of Y-rich deposits. Despite the strong buffering properties of glycine and boric acid, the bulk electrolyte became slightly acidic (pH around 3.5) after each deposition. This decrease in pH can be correlated to an increase in the concentration of protons that are generated at the cathode as a replacement for the metal ions that get reduced. On the other hand, local pH changes near the cathode surface are likely to take place due to the electrogeneration of hydroxide ions. Such local changes of pH could affect the morphology and chemical composition of deposits as well. Despite this, there was no turbidity or precipitation observed at the end of deposition, nor was there any change in the color of the solution. Fig. 5 shows selected SEM images of these yttrium-rich deposits. At first glance, it is clear that the morphology of these deposits differs from the ones previously described. Namely, nodular grains developed with an increase in yttrium percentage (Fig. 5(a), (c) and (e)). Simultaneously, incipient microcracking appeared, which can be attributed to the stress caused by high levels of yttrium inclusion. Such a change in morphology towards hemispherical grains was also observed in nickel electrodeposits obtained in the presence of yttria particles suspended in the electrolyte [27]. When the films were imaged at higher magnification, cauliflower-like features were observed for intermediate yttrium percentages (Fig. 5(b)) while the nodules found for larger yttrium contents consisted of nanometric rod-like subgrains (see Fig. 5(d) and (f)). As expected, the measured thickness of the deposits was lesser than the theoretical value due to the intense evolution of hydrogen gas during the deposition. Evolution of hydrogen gas bubbles was noticed during the deposition process, but the bubbles did not stick to the substrate. In all cases, the deposit thickness was rather regular across the substrate (Fig. 6(a)). A careful examination of their cross-sections revealed the existence of differences in chemical composition as detected qualitatively by back-scattered electron (BSE) imaging. Fig. 6(b) shows a typical secondary-electron SEM image (right) and its corresponding BSE image (left) of a zoomed K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 5147 Fig. 6. (a) Cross-sectional SEM image of a 5 m thick deposit with 13 wt% Y (Bath 2, j = −1500 mA cm−2 ). (b) Backscattered-electrons (BSE) (left) and secondary-electrons SEM (right) images of a zoomed area. (c) Detail of two nanoindentations on deposit’s cross-section. The profile of one of the indentations is indicated with a dotted line. region. Notice that the BSE image is not affected by topological features (e.g., changes in surface flatness due to polishing scratches). Hence, the phase contrast is linked to variations in composition. In order to gain a better understanding on such differences, EDX-spot analyses were carried out (see Fig. 7(a) and Table 3). It was observed that yttrium is distributed across the entire thickness of the films. Interestingly, the regions enriched in yttrium coincide with depletion in cobalt content. Conversely, larger cobalt contents coincide with a decrease in yttrium percentage. If only an alloy or a mixed cobalt–yttrium oxide had formed throughout the film, then homogeneous distribution of Co, Y (and O) elements would have been Table 3 Yttrium and cobalt weight percentages (normalized to 100%) determined by EDXspot analyses at the regions indicated in Fig. 7(a). Region wt% Co 1 2 3 4 97 87 81 94 wt% Y 3 13 19 6 Fig. 7. (a) Cross-sectional secondary-electrons SEM image of a deposit with 13 wt% Y (Bath 2, j = −1500 mA cm−2 ). EDX mappings taken on this area for (b) Co K␣1, (c) Y L␣1 and (d) O K energies. Cobalt- and yttrium-rich zones are indicated by green and red arrows, respectively. Notice that yttrium-enriched zones coincide with depletion of cobalt. Conversely, yttrium-depleted regions coincide with cobalt enrichment. (For interpretation of the references to color in this figure caption, the reader is referred to the web version of the article.) 5148 K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 Fig. 8. XPS survey spectrum of an yttrium-containing Co deposit obtained at CP of j = −750 mA cm−2 from Bath 3 ([Co(II)] = 0.1 mol dm−3 , [Y(III)] = 1 mol dm−3 ). observed. Complementary EDX mappings confirmed this observation (see Fig. 7(b)–(d)). The oxygen content as determined by EDX was found to be significant and increased in yttrium-rich films. 3.3. XPS analyses Fig. 8 shows a typical XPS survey spectrum of a deposit containing low amounts of yttrium, featuring the characteristic peaks of cobalt and yttrium elements. Copper and carbon peaks, belonging to the copper seed-layer and surface contaminants, respectively, were also identified. Oxygen was also detected, in agreement with EDX analyses, suggesting that either oxide or hydroxide groups were present in the deposits. The corresponding core-level Y3d, Co2p and O1s spectra are displayed in Fig. 9. The Co2p spectrum shows a complex structure broadened by multiplet splitting effects, the sharpest peaks at 778.5 and 793.8 eV being characteristic of metallic cobalt [33,34]. On the other hand, less intense and broadened peaks denoted by an asterisk are attributed to Co2+ compounds. According to the literature, the Co2+ binding energies in CoOOH and Co(OH)2 are about ∼780 and ∼781 eV, respectively [35]. Likewise, CoO displays characteristic reflections at around 781 and 797 eV [36]. Hence, it can be concluded that metallic cobalt is accompanied by small amounts of oxidized cobalt. This is indeed corroborated on analyzing the O1s signal. Namely, the dominant feature in the O1s spectrum at around 532.4 eV can be assigned to structure water, which is commonly detected in electrodeposited oxides and hydroxides [37]. Also, the shoulder located at lower binding energies can be deconvoluted, according to the literature, into the contributions of hydroxide OH− (531.5 eV) and lattice oxide O2− ions (530 eV). Concerning the Y3d spectrum, the two peaks centered at 158.6 eV and 156.7 eV match with the binding energies expected for Y–OH and Y–O bindings [38,39]. This leads to the hypothesis that yttrium incorporation into cobalt films chiefly proceeds via hydrolysis of Y(III) species in solution by an electrogenerated base such as OH− (Eq. (1)) [26]. As a result, colloidal Y(OH)3 forms (Eq. (2)), which tend to accumulate at the cathode vicinity and become entrapped into the growing cobalt deposit during electrodeposition, rendering a nanocomposite structure (Eq. (3)): − − 2H2 O + 2e → 2 OH (aq) + H2 (g) (1) Y 3+ (aq) + 3OH− (aq) → Y(OH)3 (ads) (2) Fig. 9. Co2p, O1s and Y3d spectra of same deposit in Fig. 8. Note that the symbol * in cobalt spectrum indicates weak peaks corresponding to Co2+ compounds. K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 5149 Table 5 Hardness values, evaluated by nanoindentation on the cross-section of various deposits, as a function of yttrium content. Fig. 10. XRD spectra of deposits with 0 wt% (black curve), 3 wt% (dark grey curve) and 13 wt% (light grey curve) of yttrium. The Miller indices corresponding to the hcp planes of the ␣-Co phase are indicated. Sharp reflections belong to the Cu seed-layer. Co2+ (aq) + Y(OH)3 (ads) + 2e− → Co(s) + Y(OH)3 (s) (3) The detection of Y–O binding also suggests the deposition of some Y2 O3 . The concurrent presence of glycine and Co(II) ions in solution could make the deposition of Y2 O3 feasible. In fact, samarium oxides were also detected in cobalt–samarium electrodeposits obtained from chloride salts in glycine-containing electrolytes [40]. Similar XPS results were obtained for deposits containing larger amounts of yttrium. For these films, the higher oxygen signal detected by XPS can be explained on the basis of larger amounts of Y(OH)3 /Y2 O3 being incorporated into the composite. The darker regions in the BSE image of Fig. 6(b) probably correspond to Y(OH)3 /Y2 O3 compounds embedded in the metallic cobalt matrix, which appears brighter. 3.4. Structure of the deposits The structure of the deposits was analyzed by XRD. Peaks were rather broad, indicating the nanocrystalline character of the films (Fig. 10). The main reflections could be indexed on the basis of a hexagonal close-packed (hcp) unit cell (␣-Co phase) independent of the baths used. Small amounts of CoO and Co(OH)2 were also detected. These compounds would be likely formed during the electrodeposition process. Moreover, the surface of cobalt is prone to oxidation in air, leading to the formation of a native oxide layer as well. In addition, the broad background between 35◦ and 55◦ 2 range suggests the presence of amorphous material. In fact, electrodeposited Y(OH)3 from chloride baths was reported to be fully amorphous [26]. The angular positions of the ␣-Co XRD peaks did not vary as a function of the Y content, indicating that no Y was incorporated as a solid solution within the hcp Co structure. Furthermore, no additional XRD peaks appeared for large Y percent- wt% Y H (GPa) (±0.2 GPa) 0 3 5 13 19 30 1.9 2.2 2.6 2.7 3.4 2.2 ages. This suggests that there is no formation of Co–Y alloys during film growth. Table 4 lists the full width at half maximum (FWHM) of (1 0 0), (1 0 1) and (1 1 0) hcp reflections for a series of deposits with progressively larger Y content. The FWHM values from films containing low amounts of yttrium do not vary significantly from those of pure Co films. However, in films with a relatively high Y content, the (1 0 0) and (1 0 1) peaks clearly broaden, suggesting that the incorporation of yttrium hydroxide/oxide into the films promotes grain-refining of the ␣-Co phase. The crystallite size estimated by applying the Scherrer’s formula on the (1 0 0) peak width gives values of ∼13 nm for almost pure cobalt films and of ∼9 nm for films with the highest yttrium percentages. Most importantly, the (1 0 1) reflection becomes significantly wider in comparison with (1 0 0) and (1 1 0) reflections, which indicates a higher density of stacking faults [41]. This is evidenced in the ratio between the peaks widths given in Table 4. Hence, the effect of yttrium hydroxide/oxide incorporation into cobalt deposits is twofold: it induces crystallite size refinement of the hcp phase, and it increases the amount of stacking faults. Overall, since the background broadens with yttrium incorporation, it can be concluded that the resulting composites exhibit a mixed nanocrystalline/amorphous character. The growth of amorphous Y(OH)3 and Y2 O3 films by physical/chemical methods is well documented [26,42]. However, the direct growth of metal–metal oxide or metal–metal hydroxide composite films from particle-free electrolytes has not yet been reported. 3.5. Mechanical properties The hardness (H) of the nanocomposites was evaluated by nanoidentation. It is known that rough surfaces tend to increase the scatter in the measured hardness, leading to underestimation [43]. For this reason, given the rough finish of the surface of the deposits, analyses were made on the cross-section of the deposits after proper mechanical polishing (Fig. 6(a)). Fig. 6(c) shows a detail of two nanoidentations. Table 5 lists the H values as a function of yttrium content in the films. Note that in Fig. 6 the lateral size of the indent impressions is about 2.5–3 m. Since the variations in composition within the films are much smaller in size (see Fig. 7), each indentation covers both cobalt and yttrium hydroxide/oxide phases and are thus, representative of the mechanical strength of the entire film. It can be observed that H increases with the incorporation of Table 4 FWHM values of the (1 0 0), (1 0 1) and (1 1 0) hcp reflections and their ratios as a function of the yttrium content in the deposits. Bath 1 1500 500 750 1000 1500 1000 1200 2 3 a −j (mA cm−2 ) Y-rich deposits. wt% Y 0 1 2 3 13a 19a 30a FWHM (◦ ) Ratio of XRD peak widths (1 0 0) (1 0 1) (1 1 0) FWHM(1 0 0) FWHM(1 0 1) FWHM(1 1 0) FWHM(1 0 1) 0.48 0.63 0.64 0.53 0.69 0.71 0.88 0.97 1.03 0.98 1.02 1.43 1.62 2.01 0.85 1.28 1.27 1.20 1.07 1.08 1.34 0.495 0.612 0.703 0.519 0.482 0.438 0.438 0.876 1.243 1.296 1.176 0.748 0.666 0.666 5150 K.M. Sivaraman et al. / Electrochimica Acta 56 (2011) 5142–5150 yttrium oxide/hydroxide. In particular, H increases from 1.9 GPa (in films without Y incorporation) to 3.4 GPa in films containing 19 wt% Y. This could be due, at least in part, to the intrinsically large hardness of yttrium oxide and the mechanical interactions occurring between the yttrium hydroxide/oxide and hcp-Co phase during the course of nanoindentation experiments. The Vickers hardness of pure Co is around 1 GPa, whereas that of Y2 O3 exceeds 9 GPa [21]. Therefore, it is likely that the incorporation of Y(OH)3 and Y2 O3 causes an increase of mechanical strength. In addition, such an increase in hardness can be explained by taking into account both the grain refining effect and the higher density of stacking faults caused by yttrium hydroxide/oxide incorporation into the films. In crystallites with small sizes, the motion of dislocations is hindered to a large extent by grain boundaries. This leads to piling up of dislocations, and, consequently to an increase in stress concentration and hardness. Apart from the presence of grain boundaries, the increase in hardness can be due to the presence of stacking faults as well. In terms of disrupting the motion of dislocations, stacking faults play a role similar to that of high-angle grain boundaries [44,45]. The decrease in hardness in deposits with a higher Y wt% (∼30%) is probably due to an increase in the density of microcracks. Indeed, if one compares the SEM images of samples with 13 wt% Y (Fig. 5 panels (a) and (b)), 19 wt% Y [panels (c) and (d)] and 30 wt% Y [panels (e) and (f)] it is clear that the most dense film (with less porosity and lower density of micro-cracks) is the one with 19 wt%, which corresponds to the sample with largest value of hardness. The sample with 13 wt% Y shows enhanced porosity with respect to the one with 19 wt% Y (and, concomitantly, the hardness decreases from 3.4 GPa to 2.7 GPa). In turn, the film with 30 wt% Y shows a higher density of micro-cracks. Such micro-cracks are known to have a detrimental effect on the mechanical properties of films (e.g., hardness), particularly when the indentation impression is performed near or on top of a micro-crack. This is probably the reason for the lower value of hardness (2.2 GPa) obtained in this film. Hence, a combination of both compositional and microstructural effects needs to be taken into account to explain the hardness variations observed in the electroplated nanocomposite films. 4. Conclusions The synthesis of cobalt–yttrium hydroxide/oxide nanocomposites has been accomplished by galvanostatic pulse plating directly from chloride salts. Incorporation of these yttrium compounds into the cobalt films brings about significant changes at morphological and structural levels, even for small yttrium percentages. In spite of the high current densities applied, the composites were mostly crack-free and adhered well to the substrate. XRD analyses revealed that the films displayed mixed nanocrystalline/amorphous character. Incorporating yttrium oxides/hydroxides into the electrodeposits promoted grain size refinement of the ␣-Co matrix phase, and increased the quantity of stacking faults. Both effects play a key role on the mechanical behavior of the composites, which displayed larger hardness compared to pure cobalt coatings. This particle-free electrodeposition paves the way for synthesizing new metal–ceramic nanocomposites. Acknowledgements This work is supported by the NCCR Co-Me of the Swiss National Science Foundation. E.P., J.S., S.S. and M.D.B. acknowledge fund- ing from the Generalitat de Catalunya through the 2009-SGR-1292 project and from the Spanish Ministry of Science and Innovation (MICINN) through MAT2007-61629. The authors sincerely acknowledge the staff from the Servei de Microscòpia of the Universitat Autònoma de Barcelona for their assistance with SEM characterization. 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