Chapter 7 Solid-Solid Transformations We now turn to a discussion of solid-solid transformations. As an example, we consider a single phase solid which is at a temperature and composition where there would be two phases in equilibrium. An example is a precipitation reaction α → α + β where α is the super saturated α-phase obtained from quenching from a higher temperature, as shown in Fig. 7.1 a). A second example would be a eutectoid transformation γ → α + β as shown in Fig. 7.1 b). The approach to equilibrium can occur by at least two mechanisms: • Nucleation and growth • Spinodal decomposition These processes are shown schematically in Fig. 7.2. In nucleation and growth, thermal fluctuations form a nucleus of β-phase with a sharp interface between it and the surrounding α matrix. As the β-phase particle grows, it depletes the matrix of B atoms, and the growth of the β-phase particle is limited by diffusion of B atoms down the concentration gradient in the surrounding matrix. In spinodal decomposition, small local fluctuations develop in the super saturated phase. These fluctuations increase in amplitude as B atoms diffuse uphill toward higher B atom concentration levels. This is the consequence of a negative diffusion coefficient D̃ which, as you may recall, is given by: d ln γB D̃ = (xA DB + xB DA ) 1 + d ln xB 229 230 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS a) β α α+ β cα cβ b) γ β α α+ β cα cβ Figure 7.1: Phase diagrams for solid-solid transformations. a) Precipitation reaction α → α + β. b) Eutectoid reaction γ → α + β. 231 where DA and DB are the tracer diffusivities of the species A and B, and γB is the activity coefficient of B in the A-B solution. For the case of a regular solution in the quasi-chemical approximation we found: D̃ = (xA DB + xB DA ) 1 − ∆Hmix kT where ∆Hmix is the heat of mixing of the solution. If this is large enough, that is, if unlike bonds are much less favorable than like bonds, then the chemical diffusion coefficient can be negative, and uphill diffusion can occur. We will explore this further in future sections and problems. a) cβ t1 t2 t3 t1 t2 t3 c0 cα b) cβ c0 cα Figure 7.2: Schematic of a) nucleation and growth and b) spinodal decomposition. In nucleation and growth the β-phase particle starts out small and grows as B atoms diffuse down the concentration gradient to the α-β interface. In spinodal decomposition a small composition fluctuation forms and increases as B atoms diffuse up the composition gradient by a process of uphill diffusion. 232 7.1 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS Chemical Concentration of the Precipitate Consider the situation of a β phase precipitate in an α phase matrix as shown in Fig. 7.3 which is a schematic of the free energy for the two phases α and β as a function of the atomic fraction of B atoms, x. The equilibrium concentrations for the α and β phases are xαβ and xβα . We are interested in the composition of the β phase precipitate which initially precipitates from a supersaturated α-phase of composition xα0 . We consider the metastable equilibrium between the the matrix of composition xα1 and precipitate of composition xβ1 . We allow the system to seek its lowest energy with respect to the composition of the matrix and precipitate, while fixing the total number of atoms in the precipitate, N β , and matrix, N α . A change in precipitate composition from xβ1 to xβ2 and the corresponding change in matrix composition from xα1 to xα2 will have the change in energy: * + δG = [g α (xα2 ) − g α (xα1 )] N α + g β (xβ2 ) − g β (xβ1 ) N β (7.1) where g α (x) and g β (x) are the free energy per atom for α and β phases. For infinitesimal changes, we can write the difference in free energies as: dg α (xα2 − xα1 ) = dx dg β g β (xβ2 ) − g β (xβ1 ) = (xβ2 − xβ1 ) = dx g α (xα2 ) − g α (xα1 ) = dg α δxα dx dg β δxβ dx (7.2) We conserve the total number of atoms so that the number of B-atoms added to the β phase is equal to the number of B-atoms leaving the α-phase matrix. δNBα = −δNBβ (7.3) Since xα = NBα /N α we can see that: δNBα = N α δxα δNBβ = N β δxβ (7.4) (Note that we can see from Eqn. 7.4 that the change in composition in the matrix is much smaller than that of the precipitate, since most of the atoms 7.1. CHEMICAL CONCENTRATION OF THE PRECIPITATE β α G xαβ A 233 xα xα xα x xβα xβ xβ B Figure 7.3: Schematic of free energy of A-B binary system. are still in the matrix, NBα NBβ .) Inserting Eqns. 7.2, 7.3 and 7.4 into Eqn. 7.1, we find: dg β dg α δG = δNBβ (7.5) − dx dx From Eqn. 7.5 we see that unless dg α /dx = dg β /dx, the system can always lower its energy by changing the composition of the precipitate. For example if: dg β dg α > (7.6) dx dx then the system can lower its energy by transferring B atoms from the βphase precipitate to the α-phase matrix. This will continue until moving down on the β-phase free energy curve causes condition 7.6 to no longer be true. Thus the composition which minimizes the energy is the one which 234 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS corresponds to the condition: dg β dg α = dx dx (7.7) This is the so-called “tangent construction.” 7.2 Nucleation Energy Contributions We consider the formation of a nucleus of β-phase in a matrix of super saturated α -phase. We have found in Section 7.1 that the concentration of the precipitate will be found by the tangent construction. Now we turn to consideration of the free energy change associated with formation of a nucleus containing N β atoms of this composition. For a solid-solid transformation, the free energy can be written: ∆GT = N β (−∆gA + ∆gel ) + ηγ Nβ 2/3 (7.8) where ∆gA is the difference in free energy per atom between the supersaturated α phase and the β phase, ∆gel is the elastic strain energy per atom, η is the shape factor defined by: η= A (N β )2/3 as in our treatment of nucleation in solidification, and γ is the interface free energy. We first turn to the free energy of the transformation. 7.2.1 Transformation Free Energy The free energy difference between the α matrix and the matrix with a βphase precipitate is the driving force for the transformation. We refer to the free energy schematic shown in Fig. 7.4 which shows the free energies of the α and β phases as a function of atomic fraction x of B atoms. The total free energy drop associated with the transformation is shown as an arrow from the free energy of the original supersaturated α -phase at atomic fraction x0 to the common tangent line connecting the free energy curves of the α and β phases at atomic fractions xαβ and xβα . 7.2. NUCLEATION ENERGY CONTRIBUTIONS 235 µBα β α g µAαβ µαβ B µAα xαβ A xα xα x xβα xβ B Figure 7.4: Schematic of free energy for precipitation reaction. 236 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS We consider the formation of a β-phase nucleus having N β total atoms, where the atomic fraction xβ1 in the precipitate satisfies the condition: dg α dg β = dx xβ1 dx xα1 where xα1 is the atomic fraction in the α phase matrix after formation of the β-phase precipitate. This is the tangent construction which determines the atomic fraction of the precipitate which minimizes the free energy. The transformation free energy associated with the nucleus is: ∆Gtr ≡ N β ∆gA = α N +N β * (7.9) g (x0 ) − N g (xβ1 ) − N g (xα1 ) α β β α α + = N β g α (x0 ) − g β (xβ1 ) + N α [g α (x0 ) − g α (xα1 )] * + dg α (7.10) dx where g α (x) and g β (x) are the free energy of the α and β phases as a function of atomic fraction of B atoms, and N α is the number of atoms remaining in the α-phase matrix after forming the β-phase precipitate. Consider the last term in Eqn. 7.10. In order to identify ∆gA , we would like to transform this into a product of N β and some other quantity. We can do this by observing that: N α x0 = (N − N β )x0 = NB − N β x0 ≈ N β g α (x0 ) − g β (xβ1 ) + N α (x0 − xα1 ) and N α xα1 = NB − N β xβ1 since the number of B atoms in the α-phase plus the number of B atoms in the β-phase must equal the total number NB of B atoms. Using these relationships we find: N α (x0 − xα1 ) = N β (xβ1 − x0 ) Inserting this into Eqn. 7.10 we find: β N ∆gA = N β dg α g (x0 ) − g (xβ1 ) + (xβ1 − x0 ) dx α β Thus we identify ∆gA as the quantity in brackets. This is shown schematically in Fig. 7.4. Hence, given the free energy functions g α and g β , we can find the composition of the precipitate, and the free energy per precipitate atom associated with the transformation. 7.2. NUCLEATION ENERGY CONTRIBUTIONS 7.2.2 237 Strain Energy One aspect of a solid-solid nucleation which is different from liquid-solid nucleation, is the possibility of elastic strain resulting from a change in volume or shape during the α → α + β transition. We consider a simple treatment of the strain energy ∆gel in Eqn. 7.8, and see that both nucleation rate and nuclei shape can be affected. The strain energy associated with this transformation can be examined by the following sequence of imaginary operations. • Remove a small volume of α and transform it to β. • Apply surface tractions to this β phase particle to allow it to return to its original size and shape. • Stick it back in its original location and weld surfaces together. • Allow entire assembly to relax. This places the sample of matrix and nuclei into a state of self stress, and the strain energy must be taken into account in the free energy associated with formation of this transformed region. Nabarro has shown that if the interfaces are incoherent and all the strains are in the matrix, the strain energy for a spheroidal precipitate with semi axes c parallel to the rotation axis and b perpendicular, is given by1 : ∆gel = 2 µα ∆V 2 φ (c/b) 3 Vβ where µα is the shear modulus of the matrix phase α, ∆V is the difference in atomic volumes of the two phases, ∆V = Vβ − Vα , and φ (c/b) is a function of the shape of the particle which has the following limits: 1 if c/b = 1 (sphere) if c/b 1 (rod) φ (c/b) = 3/4 3πc/4b if c/b 1 (disk) This is shown schematically in Fig. 7.5. 1 F.R.N. Nabarro, Proc. Roy. Soc. A 1175, 519, (1940) 238 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS sphere φ(c/b) 1 0.75 rod plate c/b 1 Figure 7.5: Schematic of function φ (c/b). 7.3 Nucleation Barrier To see how this can affect nucleation, lets examine a simple case of diskshaped precipitates with large semiaxis b, and small semiaxis c. The volume and surface area are then: 4 2 πb c 3 A ≈ 2πb2 V = The shape factor η is found by: η ≡ A (N β )2/3 Vβ = A V = 2πb 2 2/3 Vβ 4πb2 c/3 = 2π where s = c/b. 1/3 3Vβ 4s 2/3 2/3 7.4. GROWTH IN SOLID-SOLID TRANSFORMATIONS 239 The free energy associated with formation of a transformed region can then be written as: ∆GT = N β 3Vβ πµα (∆V )2 −∆gA + s + 2π 1/3 2Vβ 4s By setting: 2/3 γ (N β )2/3 ∂∆GT =0 ∂N β N β =N β∗ we can find the number of atoms in a critical nuclei, as before, but now we must also minimize the energy with respect to the shape of the particle, that is, we must set: ∂∆GT =0 ∂s s=s∗ and solve for s∗ . After some algebra we find: Nβ ∗ s∗ ∆G∗ 32π 3 (∆V )4 γ 3 µ2α 3∆gA5 ∆gA Vβ = πµα (∆V )2 8π 3 γ 3 µ2α (∆V )4 = 3 ∆gA4 = (7.11) Eqn. 7.11 shows that now the nucleation barrier has ∆gA to the fourth power in the denominator, which gives a much more sudden onset of nucleation than the (∆gA )2 in the expression for homogeneous nucleation with no strain energy effect. We also see that a large ∆V will favor flat disk-shaped nuclei which can minimize the strain energy. 7.4 Growth in Solid-Solid Transformations Growth in the solid phase has many characteristics of growth of solids from a liquid. We still must have atoms crossing the interface and attaching to the growing phase, so the atom attachment mechanisms discussed previously are important. Transformation kinetics are usually limited by the relatively slow atomic jump rates; it is rare for heat removal to be the limiting factor as it is in some solidification processes. Therefore, we discuss isothermal solid-solid transformations. 240 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS Under the condition of constant undercooling, there are two possible processes which can dominate the growth rate: interface attachment kinetics and diffusion. In interface attachment limited growth, the growth rate is limited by the rate at which atoms can jump from the matrix to the growing phase. The rate at which atoms are supplied to the interface region is sufficiently fast so that this process does not limit growth. In this regime, the interface moves with a constant velocity given by: ν0 ∆gT −∆GM v=a exp kB T kB T for uniform growth or: a2 x∗k ν0 ∆gT −∆GM v= exp ys kB T kB T for nonuniform growth, where a is the distance grown per atomic layer, ν0 is the vibration frequency, ∆gT is the driving force per atom for atomic jumps, ∆GM is the jump (migration) activation energy, x∗k is the fraction of step sites which are kinks, and ys is the spacing between steps. These equations are the same as those for solid growth into a liquid. Interface attachment is likely to limit growth in phase transitions where there is no composition change, as in crystallization of a metallic glass into a compound of the same composition. However, in the more common case, where the growing phase has a composition which differs from the matrix, diffusion of atomic species is likely to limit the growth rate. The growing phase can grow only as fast as allowed by the flux of atoms to the interface. Earlier in the course, we examined an example of this diffusion limited growth as a homework problem which dealt with a compound forming at the interface of a diffusion couple. We found that the width of the growing phase was linear with the square root of time. This dependence is typical of diffusion limited growth and contrasts with interface attachment limited growth where the interface position moves linearly with time (constant interface velocity). As a second example of diffusion limited growth, we consider growth of a β-phase spherical nuclei of composition cβα growing into an α-phase matrix of composition c0 (Fig. 7.6). The composition in the α-phase at the interface is cαβ , and the interface movement is governed by the rate that the flux in the α-phase can provide atoms to drive the composition change at the interface: ∂cα dR (cβα − cαβ ) = −Jαβ dt = Dα dt ∂r αβ 7.5. ISOTHERMAL TRANSFORMATION KINETICS 241 where R is the radius of the precipitate particle, Dα is the diffusion coefficient in the α-phase, and cα is the composition in the α-phase as a function of radial coordinate r. Hence, the rate of change of the particle radius is: v= (∂cα /∂r)|αβ dR = Dα dt cβα − cαβ With the spherical symmetry of this problem it is natural to work in spherical coordinates. For this symmetric case, the diffusion equation in spherical coordinates is: 2 ∂cα 2 ∂ c ∂c α α + = Dα ∇2 cα = Dα ∂t ∂r2 r ∂r and for a steady-state with the present boundary conditions, we find: cα = c 0 − Hence we find: R (c0 − cαβ ) r ∂cα c0 − cαβ = ∂r αβ R and the interface velocity becomes: v= Integrating we find: R= dR Dα (c0 − cαβ ) = dt R(cβα − cαβ ) . . /2D c0 − cαβ αt cβα − cαβ Thus for diffusion limited growth, we again find that the interface position is proportional to the square root of time. 7.5 Isothermal Transformation Kinetics Having considered separately the processes of nucleation and growth, we now wish to describe the kinetics for a complete transformation which occurs by a process of isothermal nucleation and growth. We consider a transformation from an undercooled α phase to β phase. During this process, β phase nuclei will form in regions of α phase. These β phase particles will grow, consuming 242 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS cβα c cαβ 0 2 4 6 8 10 r/R Figure 7.6: Composition as a function of position for spherical precipitate. the α phase matrix. The number of β phase particles which nucleate between time t = τ and t = τ + dτ is given by: IV α dτ where I is the nucleation rate per unit volume and V α is the volume of untransformed α phase at time τ . If we assume that the growth is interface limited, the volume, Vτ , of a β phase region which nucleated at time t = τ is: 4π 3 v (t − τ )3 if t > τ 3 Vτ = 0 if t < τ where v is the growth rate. Actually, this assumes that the particle we are considering does not impinge on other growing particles, since this would halt new growth at the boundary between the two impinging particles. This will only be the case at short times, where the average size of the growing particle is small compared to the interparticle spacing. Within this short time assumption, we can find the total volume, Vstβ , of transformed region by integrating over the nucleation times, τ . 4πV t 3 Iv (t − τ )3 dτ 3 0 where we have assumed that the volume of the transformed region is small, so that V α = V , the entire sample volume. Assuming a constant nucleation Vstβ = 7.5. ISOTHERMAL TRANSFORMATION KINETICS 243 rate, we find for the transformed fraction, F : F ≡ Vstβ π = Iv 3 t4 V 3 (7.12) This is good for short times only. As the particles grow they impinge on each other, resulting in mutual interference. This presents a messy geometrical problem. In addition, as the transformation continues, the volume of untransformed region is decreased, so that the region where nucleation can occur is less than the sample volume, V . The volume which we calculate by ignoring these effects is known as the extended volume, Veβ . It is larger than the actual transformed volume since it includes: • Nuclei which form in already transformed region - these are known as phantom nuclei. • Growth occurring in previously transformed regions, as growing particles impinge on each other. The extended volume is what we could calculate to be the transformed volume if we: • Removed each nuclei from the sample as soon as it nucleates, filling the hole left behind with untransformed α. • Place the nucleated β phase particle in an infinite chunk of untransformed α phase where no nucleation is occurring, thus letting it grow unimpeded by other β phase particles. The expression for the extended volume is the same as that for the short time volume found previously: Veβ = 4πV t 3 v I(t − τ )3 dτ 3 0 (7.13) As time goes on, the extended volume can get to be larger than the sample volume! How does the ability to calculate this extended volume help us? Well, we can relate the extended volume to the actual transformed volume. In a time interval the extended volume will increase by dVeβ while the actual 244 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS transformed volume will increase by dV β . If we assume randomly located nucleation sites, a fraction, V β /V , of the increase in extended volume will occur in previously transformed material, while a fraction, (1−V β /V ), occurs in untransformed material. Only the fraction which occurs in untransformed material will contribute to dV β , hence: Vβ dV = 1 − V β Integrating we find: dVeβ Veβ Vβ = −V ln 1 − V So that for the transformed fraction we find: Vβ Vβ = 1 − exp − e F = V V For the case considered previously, where the nucleation rate is constant and we have interface limited growth: −πIv 3 t4 F = 1 − exp 3 (7.14) Note that for short times, we recover Eqn. 7.12. Lets consider a different case, where there are a fixed number of randomly distributed heterogeneous nucleation sites. In this case, the nucleation rate is not constant. If we say that NN is the number of nucleation sites per unit volume, then: dNN = −NN νN dt where νN is the nucleation rate of a given site. We can then find that: NN = NN 0 exp (−νN t) where NN 0 is the initial number of nucleation sites. The nucleation rate, I, will be given by: dNN I=− = NN 0 νN e−νN t dt Inserting this expression for nucleation rate at a given time τ into Eqn. 7.13 we find: t 4π 3 Veβ e−νN τ (t − τ )3 dτ = v NN 0 νN V 3 0 7.5. ISOTHERMAL TRANSFORMATION KINETICS 245 Integration by parts three times yields: νN2 t2 νN3 t3 8πv 3 NN 0 −νN t Veβ e − 1 + ν t − = + N V νN3 2 6 (7.15) Lets consider some limiting cases: • Slow Nucleation Rate (νN t 1) We first note that in this case: I = NN 0 νN e−νN t ≈ NN 0 νN = constant so that we should get the same result as for the constant nucleation case, i.e. Eqn. 7.14. Expanding the exponential in the right hand side of Eqn. 7.15 we get: e−νN t ≈ 1 − νN t + νN2 t2 νN3 t3 νN4 t4 − + 2 6 24 (7.16) The first four terms of Eqn. 7.16 are canceled by the other terms in the brackets of Eqn. 7.15, so that we have: Veβ V so that: 8πv 3 NN 0 νN4 t4 = νN3 24 3 4 πIv t = 3 πIv 3 t4 F = 1 − exp − 3 as we found previously in Eqn. 7.14 as we expected. • Rapid Nucleation Rate (νN t 1) In this case the nuclei will be used up quickly. In the brackets of Eqn. 7.15, we keep only the term which is highest order in νN t and find: 8πNN 0 v 3 Veβ = V νN3 so that: νN3 t3 6 = NN 0 4π 3 3 v t 3 4πNN 0 3 3 v t F = 1 − exp − 3 246 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS In this case all the nucleation occurs very early and so the volume transformed is just due to the growing precipitates. Avrami has proposed that we use as a general expression: F = 1 − exp (−(kt)n ) (7.17) where 3 ≤ n ≤ 4, with n = 3 corresponding to a nucleation rate which decreases with time, and n = 4 corresponding to a constant nucleation rate. As final examples we consider 2-dimensional and 1-dimensional growth. If the particles of the β phase grow as disks of thickness d, we have for the volume of a particle nucleated at time t = τ : Vτ = πdv 2 (t − τ )2 so that for the transformed fraction we have the same expression as in Eqn. 7.17 but with: 2≤n≤3 For particles which grow only in one direction we find the transformed fraction again given by Eqn. 7.17, but with: 1≤n≤2 Eqn. 7.17 is a fairly general expression for the transformed fraction as a function of time for a nucleation and growth process. A typical example is shown in Fig. 7.7. 7.6 Time-Temperature-Transformation Diagrams We have a general expression for the volume transformed as a funcition of time: −Veβ = 1 − exp[−(kt)n ] F = 1 − exp V where the rate constant k and Avarmi exponent n depend on the exact transformation mechanism. For example for a constant nucleation rate and interface limited growth, we have: n = 4 k = πIv 3 3 1/4 7.6. TIME-TEMPERATURE-TRANSFORMATION DIAGRAMS 247 1.0 n 0.6 1 2 3 4 5 F 0.8 0.4 0.2 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 tk Figure 7.7: Fraction transformed as predicted by isothermal transformation kinetics where the fraction transformed is given by F = 1 − exp[−(kt)n ]. Shown are behaviors for several different values of n. where I is the nucleation rate and v is the constant interface velocity. Similar rate constants can be found for other nucleation and growth situations. We have seen that the nucleation rate rises and then falls as a function of the undercooling, being dominated first by its increasing ability to overcome the nucleation barrier resulting from the surface energy, and then by its decreasing ability to overcome the activation energy for atomic motion. Similarly, the growth velocity v first increases with increased uncercooling, as the driving force increases, and then decreases as atomic jumps atomic jumps are frozen out. Hence, the reaction constant k will increase and then decrease as a function of undercooling. At temperatures close to the transition temperature, the driving force will be small and rate of transformation will be low. As the temperature decreases, the driving force and the transformation rate will increase. As the temperature decreases further, the transformation rate will again decrease as atomic jumps become unlikely due to the lack of thermal energy. This behavior can be summarized in a time-temperature-transformation (TTT) graph which plots the temperature required for a given transformed fraction as a function of the time required. This is shown schematically in Fig. 7.8, where the boundary representing a given transformed fraction is plotted on temperature-time plot. A given thermal history can be traced 248 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS on this transformation, for example an anneal where the temperature is increased at a steady rate and then held constant for a given amount of time and then cooled rapidly to an temperature where the transformation is inactive. T Te ln t Figure 7.8: Time-temperature-transformation (TTT) diagram for a solidsolid transformation showing annealing paths. 7.7 7.7.1 Spinodal Decomposition Spinodal Instability So far we have considered transformations which occur by nucleation and growth. This type of transition always occurs when the two phases have a difference in symmetry and even sometimes when the two phases differ only by composition. However, there is a second type of transformation which can occur if the two phases differ only in composition. This is known as spinodal decomposition. Shown in Fig. 7.9 is the free energy versus composition for a system where the two terminal phases have the same structure, but there is a large positive heat of mixing between the constituents. Note that the equilibrium configuration as given by the common tangent rule will be a two phase mixture of distinct phases with compositions c1 and c2 . Between these compositions there is a one phase mixture which is unstable with respect to decomposition. Consider the region between the compositions marked cs1 and cs2 . Within 7.7. SPINODAL DECOMPOSITION 249 A) g c A s s c B) c c c B T T Spinodal Boundary α α α + α A c s s c c c c B Figure 7.9: A) Schematic of free energy per volume versus composition for a system where the terminal phases are the same structure, but there is a large positive heat of mixing. B) Schematic of phase diagram exhibiting a spinodal region. 250 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS this region, the curvature of the free energy is negative, that is: ∂2g <0 ∂c2 where g is the free energy per volume, and c is the composition. The compositions,cs1 and cs2 , delineate this region, so, at these compositions: ∂ 2 g ∂ 2 g = =0 ∂c2 c=cs ∂c2 c=cs 1 2 As shown schematically in Fig. 7.9, within this region, a single phase sample is unstable with respect to small fluctuations in composition. That is, inside this region, a small fluctuation in composition will lower the free energy, while outside this region a small fluctuation in composition will raise the free energy. This region, where the curvature of the free energy is negative, is known as the spinodal region. A phase diagram is obtained from making free energy curves like that shown in Fig. 7.9 for many temperatures, and plotting the locust of points c1 (T ), c2 (T ), cs1 (T ), and cs2 (T ). Depending on the relative position of the free energy of the liquid and solid, this can result in either a solubility gap or a eutectic phase diagram. In either case, the locust of points cs1 (T ), and cs2 (T ) define the spinodal region of the phase diagram. This is shown schematically in Fig. 7.9. Up to this point, we have always described the free energy in terms of variables such as the composition, temperature, pressure and so forth, and in the case of multiphase samples we have included terms in the free energy corresponding to surfaces or interfaces. Now however, we have the possibility of having composition fluctuations with no discrete interfaces. We must include the effect on the free energy of composition gradients. Ignoring for the time the effects of changes in the molar volume with composition, and expanding the dependence of the free energy on the composition gradients, we write for the free energy per volume: ∂g (∇c)2 ∂ 2 g g(c, ∇c) = g(c, 0) + ∇c + + ··· ∂∇c ∇c=0 2 ∂(∇c)2 ∇c=0 (7.18) where g(c, 0) is the free energy per volume of a homogeneous system of composition c. We know that the free energy of the system cannot depend on the sign of the composition gradient, so the second term on the right of Eqn. 7.18 must be zero, and writing g (c) = g(c, 0) and k = (∂ 2 g/∂(∇c)2 )/2 we have: g = g + k(∇c)2 (7.19) 7.7. SPINODAL DECOMPOSITION 251 The free energy, G, of the entire sample is found by integrating Eqn. 7.19 over the sample volume, V : G= * + g + k(∇c)2 dV (7.20) V We can further expand g (c) about some composition c0 to find: dg (c − c0 )2 d2 g + + ··· g (c) = g (c0 ) + (c − c0 ) dc c=c0 2 dc2 c=c0 (7.21) We assume a composition of the form: c − c0 = A cos βz (7.22) where A is the composition wave amplitude, and β is the spatial frequency of the composition wave. This is a general assumption, since any composition wave can be represented by a series of sinusoidal waves such as Eqn. 7.22. We then plug Eqn. 7.22 into Eqn. 7.21 and perform the integration of Eqn. 7.20. We find for the free energy difference between a system with composition wave given by Eqn. 7.22 and a homogeneous system: A2 d2 g ∆G = V + 2kβ 2 4 dc2 (7.23) If ∆G < 0 then the system is unstable with respect to sinusoidal fluctuations with wavelength of 2π/β. In fact, whenever d2 g <0 dc2 c=c0 the system is unstable with respect to sinusoidal composition fluctuations with a wavelength greater than some critical wavelength, λc , found by setting the term in the brackets in Eqn. 7.23 equal to 0. 2π λc = = βc −8π 2 k d2 g /dc2 1/2 (7.24) As can be seen from Eqn. 7.24, λc → ∞ as the spinodal boundary is approached. 252 7.7.2 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS Estimation of the Gradient Energy Term Before proceeding it is interesting to estimate the relative size of the terms involved in spinodal decomposition. One can show that in a simple nearest neighbor bond counting model a coherent interface between two phases with atomic fraction difference ∆x across the interface has an enthalpy per area given by ∆H s = −zFBB σ (∆x)2 where z is the number of nearest neighbors, FBB is the fraction which are across the given interface, σ is the atomic density at the interface (atoms/area) and is the bond enthalpy difference = HAB − 1 (HAA + HBB ) 2 where Hij is the ij bond enthalpy (assumed to be positive for a stable bond). The enthalpy per volume is then just ∆H = ∆H s d where d is the interface width, or atomic plane spacing across the interface. Recognizing that 1 σ = d VA where VA is the atomic volume, we find −zFBB (∆x)2 ∆H = = −zFBB (∆c)2 VA VA where c is the concentration in atoms per volume and is related to x through c = x/VA . For a material with a composition gradient ∇c, the composition difference across an interface will be given by ∆c ≈ d∇c Hence a composition gradient will have associated with it an enthalpy per volume of ∆H = −zFBB VA d2 (∇c)2 7.7. SPINODAL DECOMPOSITION 253 This allows us to identify the gradient energy parameter in the Cahn-Hilliard spinodal decomposition theory as k = −zFBB VA d2 Materials with a positive heat of mixing will have weaker unlike bonds and hence a negative and positive gradient energy term. It is interesting to compare this with the term d2 g /dc2 in the expression A2 ∆G = V 4 d2 g + 2kβ 2 dc2 which is the free energy change associated with a sinusoidal composition modulation of magnitude A and wavenumber β. Using the regular solution model for g we find d2 g = VA 2z + kB T dc2 1 1 + 1−x x ! Hence d2 g + 2kβ 2 = VA 2z (1 − FBB d2 β 2 ) + kB T dc2 1 1 + 1−x x ! This leads to a critical wavelength given by - λc . 4π 2 FBB . =/ d 1 + kB T 1 + 1 2z 1−x x Note that this has a minimum value of λmin = 2πd FBB The behavior as a function of scaled bond parameter is shown in Figure 7.10. 7.7.3 Strain Effect on Spinodal Instability If the molar volume is a function of composition, the composition wave induces strain. This strain has an associated elastic energy, and thus raises the free energy cost of the composition fluctuation. This acts to stabilize the homogeneous system, and to shrink the spinodal region. 254 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS 10 λc/λmin 8 6 4 2 0 1 2 3 4 5 -z /2kBT Figure 7.10: Regular solution prediction of critical wavelength as a √ function of scaled bond parameter. The critical wavelength is scaled by 2πd FBB . We define to be the linear expansion per unit composition change, and we can write the molar volume as: V (c) = V0 [1 + 3 (c − c0 )] = V0 (1 + 3A cos βz) Let’s examine the components of the stress free strain: fxx = fyy = fzz = A cos βz If we impose coherency on the system, then there can be no change in the lattice parameter measured perpendicular to the composition wave, as a function of distance along the composition wave. The total strain, t is given by: tii = fii + eii where e is the elastic strain. In the case where we impose coherency, and the composition wave is along the z direction, we have that: txx = tyy = 0 so that: exx = eyy = −A cos βz 7.7. SPINODAL DECOMPOSITION 255 From isotropic elasticity analysis we find: exx = [σxx − ν (σyy + σzz )] /E eyy = [σyy − ν (σxx + σzz )] /E ezz = [σzz − ν (σyy + σxx )] /E where ν is Poisson’s ration and E is Young’s modulus. Simple manipulation yields: 2ν cos βz 1−ν −A cos βz = E 1−ν −A cos βz E = 1−ν = 0 ezz = A σxx σyy σzz Having all the elastic strain and stress components allows us to find the local strain energy, E e (x): E e (x) = 1 A2 2 E σii eii = cos2 βz 2 i 1−ν The average elastic energy per volume, E e is then: 1 1 σii eii dV V V 2 i E e = A2 2 E 2(1 − ν) = which is independent of wavelength. If we include this term in the free energy we find: G= V and: 2 E g (c) + (c − c0 )2 + k(∇c)2 dV 1−ν ∆G 2 2 E A2 d2 g + = + 2kβ 2 2 V 4 dc 1−ν 256 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS Now the region of instability is given by: 2 2 E d2 g + =0 dc2 1−ν A larger negative curvature is necessary to make the homogeneous sample unstable with respect to composition fluctuations. In other words, strain stabilizes the homogeneous solution. The reduced spinodal region is sometimes called the strain spinodal (Fig. 7.11). Spinodal Boundary T Solubility Limit Strain Spinodal c A B Figure 7.11: Schematic of strain stabilized spinodal. The critical wavelength is now given by: λc = −8π 2 k d2 g /dc2 + 2 2 E/(1 − ν) 1/2 (7.25) So that we see that strain causes the smallest stable wavelength to become larger. 7.7.4 Spinodal Decomposition Rate Consider the change, δG, in free energy associated with a small composition change, δc: δG = V dg dk 2 2 E + (c − c0 ) + (∇c)2 δc + 2k∇cδ(∇c) dV dc 1−ν dc 7.7. SPINODAL DECOMPOSITION 257 Integration by parts yields: δG = V dk dg 2 2 E + (c − c0 ) − (∇c)2 − 2k∇2 c δcdV dc 1−ν dc The term in the brackets is the chemical potential, and its gradient will drive a diffusive flux: dg dk 2 2 E 2 2 J = −M ∇ + (c − c0 ) − (∇c) − 2k∇ c dc 1−ν dc where M is the atomic mobility. Applying the continuity equation: ∂c = −∇ · J ∂t and keeping only terms which are linear in c or its gradients, we find: ∂c =M ∂t 2 2 E d2 g + ∇2 c − 2M k∇4 c dc2 1−ν (7.26) We try a solution to Eqn. 7.26 of the form: c − c0 = A(β, t) cos βz and find: ∂A 2 2 E d2 g + β 2 A − 2M kβ 4 A = −M ∂t dc2 1−ν We now try a solution for A of the form: A = A(β, 0) exp [R(β)t] and we find for the spinodal rate, R: R(β) = −M β 2 2 2 E d2 g 2 + 2β k + dc2 1−ν (7.27) The behavior of a system can be divided into two regimes: • If R < 0 then composition fluctuations decay exponentially with time. This is the case if λ < λc , and we have a homogeneous system which is outside the strain spinodal and hence stable relative to composition fluctuations. If the composition is still between the c1 and c2 in Fig. 7.9, then the two phased system is lower in free energy than the homogeneous alloy, but the approach to equilibrium cannon take place by spinodal decomposition, and must take place by a process of nucleation and growth. 258 CHAPTER 7. SOLID-SOLID TRANSFORMATIONS • If R(β) > 0 then composition fluctuations grow exponentially with time. This will be the case inside the strain spinodal, where λ > λc . A composition fluctuation will grow and eventually lead to a two phase sample. The fastest growing composition fluctuation wavelength, λmax , can be found by setting: ∂R(β) =0 ∂β β=βmax and we find: λmax = √ 2λc that is, the fastest growing wavelength is wavelength. √ 2 times the shortest stable References J.W. Cahn, Acta Met. 9, 795-801 (1961). J.W. Cahn, Acta Met. 10, 179-83 (1962). boundary
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