Gas Griddle, Jack in the Box®
Installation, Operation, & Maintenance
Model: G72T-JBX & G72T-JBXL
Lang Manufacturing Company
Rev. A2003
Publication Date – September, 2001
6500 Merrill Creek Parkway
Phone: 425-349-2400 Fax: 425-349-2733
WWW.LANGWORLD.COM
Everett, WA 98203
© Copyright 2001
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND
AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
DANGER
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH.
WARNING
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
CAUTION
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
NOTICE
Helpful operation and installation instructions and tips are
present.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR
AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #:
Purchased From:
Serial #:
Location:
Date Purchased:
Date Installed:
Purchase Order #:
For Service, Call:
TABLE OF CONTENTS
CHAPTER
PAGE
TABLE OF CONTENTS ...................................................................................... 3
READ FIRST ........................................................................................................ 4
EQUIPMENT DESCRIPTION ............................................................................. 6
SPECIFICATION SHEET .................................................................................... 7
UNPACKING ....................................................................................................... 9
INSTALLATION .................................................................................................. 10
INITIAL START-UP ............................................................................................ 12
MAINTENANCE & CLEANING PROCEDURES ............................................. 13
NCC CONTROLLER ........................................................................................... 15
ILLUSTRATED PARTS BREAKDOWN............................................................ 22
PARTS LIST ......................................................................................................... 23
GRIDDLE STAND ............................................................................................... 24
WIRING DIAGRAM ............................................................................................ 26
WARRANTY ........................................................................................................ 27
UL# MH19366
3
Rev. A2003
IMPORTANT
CAUTION
CAUTION
CAUTION
WARNING
NOTICE
NOTICE
WARNING
WARNING
NOTICE
CAUTION
CAUTION
WARNING
CAUTION
UL# MH19366
READ FIRST
IMPORTANT
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR
PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO
THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE
WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF
THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN
CUT.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST
BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located inside the control compartment on the left wall of
each griddle. The griddle serial number, gas specifications, and clearance
specifications are on the data plate. This information should be carefully
read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease
extractors, fire extinguisher systems, must conform to their applicable
National, State and locally recognized installation standards.
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING)
PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD
BE PLUGGED DIRECTLY INTO PROPERLY GROUNDED RECEPTACLE.
DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL
JOINTS FOR GAS LEAKS.
During the first few hours of operation you may notice a small amount of
smoke coming off the griddle, and a faint odor from the smoke. This is
normal for a new griddle and will disappear after the first few hours of
use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR
FALLS.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR
HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO
WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE
CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE
DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
4
Rev. A2003
IMPORTANT
NOTICE
NOTICE
CAUTION
UL# MH19366
READ FIRST
IMPORTANT
Never leave a chlorine sanitizer in contact with stainless steel surfaces
longer than 10 minutes. Longer contact can cause corrosion.
Service on this, or any other, LANG appliance must be performed by
qualified personnel only. Consult your authorized service station
directory or call the factory at 1-800-224-LANG (5264), or
WWW.LANGWORLD.COM For the service station nearest you.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY
LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY
INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.
5
Rev. A2003
EQUIPMENT DESCRIPTION
Lang Model: Lang Model: G72T-JBX & G72T-JBXL
Exterior Construction
The griddle dimensions are 21” (53.34cm) High, 30” (76.20cm) Deep, and width is
dependent on the actual model number. Working Height is 36” (91.44cm) to top of
griddle plate.
The griddle surface is made of 1” thick, highly polished steel to reduce hot and cold
spots, recovery problems, warping, and ensure even heat to the edges of the griddle.
Operation
A temperature sensor controls each twelve-inch section.
Controls
The griddle is controlled by a Jack in the Box® controller.
Technical
Griddle operates on either Natural Gas or Propane. Conversion instructions are
posted in the installation portion of this manual.
Floor space required is 30” (76.20cm) Deep, and width 82” (208.28cm).
The griddle weighs 390 or 780 lbs. depending on model.
GAS AND ELECTRICAL INPUT REQUIREMENTS
TOTAL BTU INPUT
MODEL
GAS
PRESSURE
DESCRIPTION NATURAL PROPANE
NUMBER
CONNECTION REGULATOR
5” WC
10” WC
G72T
72 INCHES
162,000
162,000 ONE 3/4” NPT SUPPLIED
GRILL SURFACE
OVERALL
WIDTH
DEPTH
SQUARE
INCHES OF
GRIDDLE
NUMBER OF
BURNERS
NUMBER OF
GREASE
DRAWERS
72 INCHES 23 INCHES
1656
6
2
UL# MH19366
6
CLEARANCE FROM COMBUSTIBLE
SURFACES
SIDES
BACK
BOTTOM
5 INCHES
5 INCHES
4 INCH LEG
SHIPPING
WEIGHT
780
Rev. A2003
SPECIFICATION SHEET
SPECIFICATIONS FOR JACK IN THE BOX 72” GAS GRIDDLE ON STAND
GRIDDLE MODEL: G-72T-JBX
33 1/ 4”
3/ 4” NPT GAS INLET
30 3/ 4”
RESTRAINT
FLUE OPENING
2 1/ 4”
GRIDDLE SURFACE AREA
1656 sq. In.
30 1/ 8”
23”
72”
6” SPLASHER
FROM GRIDDLE
SURFACE
GREASE DRAWERS
1 1/ 2”
6”
Gas
Inlet
36”
WORKING HEIGHT
CONTROLER
120 VAC
Control
Power
64 1/ 4”
20 5/ 8”
68 3/ 4”
NOTE:
CASTERS NOT ADJUSTABLE
SPECIFICATIONS
TOTAL BTU INPUT
NAT.
162,000
L.P.
162,000
GAS CONNECTION
ONE- 3/4" NPT
ELECTRONIC CONTROLS
MODEL
TJB-GC520-120
VOLTS
120
GAS INPUT RATINGS: Ratings shown are for natural gas
installations up to 2000 feet above sea level. B.T.U. Input
ratings must be derated for high elevation installations.
Specify elevation of project if over 2000 feet.
CLEARANCES TO COMBUSTIBLES SHIPPING WEIGHT
SIDES
BACK
BOTTOM
5"
5"
ON STAND
780 LBS.
Available in Natural Gas or L.P.
Please Specify at Time Of Order
5” W.C. Nat. Gas, 10” W.C. L.P. Gas
Specifications are NOT subject to change.
6500 MERRILL CREEK PARKWAY, EVERETT, WA. 98203
LANG MANUFACTURING COMPANY
TOLL FREE: 800-882-6368
PHONE: 425-349-2400
FAX: 425-349-2733
PN: 61200-12 REV-002
UL# MH19366
7
Rev. A2003
SPECIFICATION SHEET
SPECIFICATIONS FOR JACK IN THE BOX 72” GAS GRIDDLE ON 4” LEGS
GRIDDLE MODEL: G-72T-JBXL
33 1/ 4”
3/ 4” NPT GAS INLET
30 3/ 4”
RESTRAINT
FLUE OPENING
2 1/ 4”
GRIDDLE SURFACE AREA
1656 sq. In.
30 1/ 8”
23”
72”
6” SPLASHER
FROM GRIDDLE
SURFACE
GREASE DRAWERS
1 1/ 2”
6”
4”
120 VAC
Control
Power
18”
CONTROLER
35”
35”
Gas
Inlet
4 3/ 4”
SPECIFICATIONS
TOTAL BTU INPUT
NAT.
162,000
L.P.
162,000
GAS CONNECTION
ONE- 3/4" NPT
ELECTRONIC CONTROLS
MODEL
TJB-GC520-120
VOLTS
120
GAS INPUT RATINGS: Ratings shown are for natural gas
instalations up to 2000 feet above sea level. B.T.U. Input
ratings must be derated for high eleveation installations.
Specify eleveation of project if over 2000 feet.
CLEARANCES TO COMBUSTIBLES SHIPPING WEIGHT
SIDES
BACK
BOTTOM
5"
5"
ON LEGS
780 LBS.
Available in Natural Gas or L.P.
Please Specify at Time Of Order
5” W.C. Nat. Gas, 10” W.C. L.P. Gas
Specifications are NOT subject to change.
6500 MERRILL CREEK PARKWAY, EVERETT, WA. 98203
LANG MANUFACTURING COMPANY
TOLL FREE: 800-882-6368
PHONE: 425-349-2400
FAX: 425-349-2733
PN: 61200-12 REV-002
UL# MH19366
8
Rev. A2003
UNPACKING
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible
damage should be noted on the freight bill at the time of delivery and signed by the
carrier's agent. Concealed loss or damage means loss or damage, which does not
become apparent until the merchandise has been unpacked. If concealed loss or
damage is discovered upon unpacking, make a written request for inspection by the
carrier's agent within 15 days of delivery. All packing material should be kept for
inspection. Do not return damaged merchandise to Lang Manufacturing Company.
File your claim with the carrier.
Location
Prior to un-crating, move the griddle as near its intended location as practical. The
crating will help protect the unit from the physical damage normally associated
with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a
skid. Remove the wood frame and cut the straps.
CAUTION
CAUTION
CAUTION
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR
PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO
THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE
WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF
THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN
CUT.
The griddle can now be removed from the skid and placed in its intended location.
Appliances installed on caster must use connectors complying with ANSI Z21.69
and quick disconnect complying with ANSI Z21.41. It must also be installed with
a restraining device to prevent strain against the gas connections. A restraining
point is provided at the rear of the grill.
UL# MH19366
9
Rev. A2003
INSTALLATION
WARNING
NOTICE
NOTICE
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST
BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located inside the control compartment on the left wall of
each griddle. The griddle serial number, gas specifications, and clearance
specifications are on the data plate. This information should be carefully
read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease
extractors, fire extinguisher systems, must conform to their applicable
National, State and locally recognized installation standards.
Gas Connection
This griddle is manufactured for use with the type of gas indicted on the nameplate.
If your type of gas does not match the nameplate data consult the conversion
instructions in this section of the manual.
All gas connectors must be in accordance with local codes and comply with the
National Fuel Federal Gas Codes ANSI Z223.1, Natural Gas Installation Code
CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2 latest
edition.
This appliance should be installed with a separate gas valve in the gas line ahead of
the unit. Use a 3/4-inch or larger gas supply line. The gas should be installed in one
of two locations, from under the body or from the back. The plug must be
installed on the connection not used.
Remove the 5/16-inch nuts securing the rear of burners. These nuts are for
securing the main burners during transportation only. The rear burner shield must
be removed to gain access to the nuts.
A pressure regulator for the type of gas specified is supplied and already installed
with each griddle. The pressure in the manifold of the appliance should be tested
with a manometer and the regulator adjusted for proper pressure with the appliance
operating at full fire. A 1/8-inch NPT tap is provided in the manifold for
connecting a manometer.
Correct manifold pressures are:
5 inches water column for natural gas
10 inches water column for propane
When replacing the plug in the manifold, a pipe joint compound or sealant must be
used that is resistant to the action of liquid petroleum gas.
Initial adjustments are the responsibility of the installer and are not chargeable to
Lang Manufacturing Company.
UL# MH19366
10
Rev. A2003
INSTALLATION (Cont’d)
Gas Conversion
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Disconnect grill from gas and power.
Remove 4 Phillip screws holding front panel to grill.
Remove the front panel.
On the far left section, locate the pilot assembly and remove the two screws that hold it to
the grill.
Follow the aluminum tubing from that pilot assembly back to the gas valve and remove the
tubing from the valve using a 7/16” wrench.
Gripping the pilot bracket with a set of pliers and using a 7/16” wrench remove the tubing
from the pilot assembly. This should expose the pilot orifice.
Remove the old orifice and replace it with the new orifice.
Re-install the tubing to the pilot assembly.
Re-install tubing to the gas valve and re-attach pilot assembly to the grill.
Locate main burner tubing and remove it from the main burner using a ½” wrench.
Remove the main burner assembly from the grill.
Remove the old main burner orifice and replace it with the new main burner orifice.
Re-install the main burner assembly to the grill.
Re-install the tubing to the main burner assembly.
Repeat steps 4 though 14 for the remaining sections.
Place gas conversion sticker below serial tag.
Attach a manometer to the pressure tap located on the backside of the main gas manifold
line (from the back of the unit look underneath towards the front and to the right).
Locate regulator on the under side of the grill and remove the spring cap on the top of the
regulator (silver cylinder sticking up from the regulator).
Remove nylon spring cover and the old spring.
Re-install new spring and nylon spring cover and screw nylon spring cover all the way
down and then back it off two turns.
Re-connect grill to gas and power and check for leaks (see lighting procedures).
Turn all burners on and check manometer for correct gas pressure (5”W/C for NG and 10”
W/C for LP). Adjust gas pressures as necessary.
Re-attach spring cap to regulator.
Disconnect power and gas and remove manometer and re-attach pressure tap.
Re-connect power and gas, re-attach the front panel and test grill for normal operation.
NG to LP
Part No.
80401-03
80400-12
80501-07
LP to NG
Description
Pilot Orifice, Drilled .0115 LP
Main Burner Orifice, Drilled #53
Gas Regulator Spring, LP
Qty.
6
6
1
Part No.
80401-01
80400-11
80501-12
Description
Pilot Orifice, Drilled .018 NG
Main Burner Orifice, Drilled #42
Gas Regulator Spring, NG
Qty.
6
6
1
Electrical Connection
The electrical connection must be made in accordance with local codes or in the
absence of local codes with NFPA No. 70 latest edition (in Canada use: CAS STD.
C22.2.
The electrical service entrance is provided by a three-prong cord and plug located
at the rear of the grill.
Each grill requires a 115-volt grounded supply.
WARNING
UL# MH19366
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING)
PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD
BE PLUGGED DIRECTLY INTO PROPERLY GROUNDED RECEPTACLE.
DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
11
Rev. A2003
INITIAL START UP
WARNING
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL
JOINTS FOR GAS LEAKS.
Initial Lighting Procedure
Clean the preservative coating from the griddle plate and splashguard. Add a mild
detergent to hot water and wash the griddle plate and splashguard. Rinse with a
damp sponge and dry with a clean rag.
Turn the main gas valve on.
Light the pilot light by turning the control knob on the combination valve counterclockwise to the “PILOT” position. Push the control knob in. It will take several
minutes of holding the knob in, to clear the gas line of air during the initial lighting.
When the gas line is clear of air, hold a small flame next to the pilot burner while
you continue pushing the knob in. Release the knob. The pilot light should remain
lit.
If the pilot flame goes out when you release the knob, re-light while pushing the
knob in for another 45 to 60 seconds.
When the pilot continues burning, the pilot generator is hot enough to generate
sufficient voltage to lock in the safety pilot valve.
Turn the combination valve knob to the “ON” position.
Turn on the Jack in the Box® controller, follow the store Operations manual for
calibrating the controller.
Seasoning the Griddle Plate
Turn on the controller.
Observe the burners through the opening at the top of the control panel.
When the burners go OFF, apply a thin coat of high-grade, non-salted vegetable oil
to the griddle surface.
Rub the oil into the griddle surface with the flat side of a spatula or a towel.
Recoat any dry spots that appear then wait two minutes and wipe off any excess oil.
NOTICE
During the first few hours of operation you may notice a small amount of
smoke coming off the griddle, and a faint odor from the smoke. This is
normal for a new griddle and will disappear after the first few hours of
use.
Operation
Refer to your Store Operation’s Manual.
CAUTION
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
CAUTION
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR
FALLS.
UL# MH19366
12
Rev. A2003
MAINTENANCE & CLEANING
WARNING
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR
HOSE CONTROL CONSOLE.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO
WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND
FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE
USED.
Never leave a chlorine sanitizer in contact with stainless steel surfaces
longer than 10 minutes. Longer contact can cause corrosion.
NOTICE
NOTICE
CAUTION
Service on this, or any other, LANG appliance must be performed by
qualified personnel only. Consult your authorized service station
directory or call the factory at 1-800-224-LANG (5264), or
WWW.LANGWORLD.COM For the service station nearest you.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED
BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY
INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.
Daily Cleaning
Empty the grease drawer daily or whenever it is 3/4 full. It is easily removed for
washing.
Keep the griddle surface clean. After each cooking load, scrape the griddle surface
to remove any carbonized grease.
Once a day or when necessary the griddle surface should be thoroughly cleaned
and seasoned again. Use a griddle stone, griddle pad, or liquid cleaner. Rub with
the grain of the metal, being careful not to scrape the splashguard.
Weekly Cleaning
A mild detergent with water or one of the many commercial cleaners may be used.
Be sure to rinse thoroughly and coat the griddle with a thin film of oil to prevent
rusting.
Clean the exterior of the appliance with hot water and a mild detergent to maintain
a gleaming appearance.
Re-season the griddle plate after each cleaning.
Burner Air Shutter Adjustment
The air shutters are pre-set at the factory. However, minor adjustments may be
required in the field to accommodate differences in gas and elevation.
To adjust the air shutters, loosen the setscrew holding the air damper to the burner
near the gas inlet.
Adjust the air mixture until the burner flame just flickers on the burner. “Lift-off”
or yellow flame indicates improper shutter adjustment.
Periodically inspect and clean the air shutters to insure complete combustion.
UL# MH19366
13
Rev. A2003
MAINTENANCE & CLEANING CONT’D
Testing Safeties and Controls
The pilot combination valve can only be checked with a multi-meter that measures
mili-volts.
Connect the mulit-meter to the top terminal of the combination valve marked
“TH/TP” and the body of the combination valve. The voltage should read 400 to
500 MV with the burner off.
Between “TH” and “TP” the voltage should read above 150 MV with the burner on.
If no voltage is present at the combination valve, install a thermocouple tester
between the thermocouple and the combination valve, and then retake the voltage
measurements.
If no voltage is present, replace the thermocouple.
If voltage is present, replace the combination valve.
Trouble Shooting
If an item on the list is followed by an asterisk (*), the work should be
done by a factory authorized service representative.
Problem
Solution
Incorrect Gas pressure.
Plugged vent on regulator
Faulty regulator
Defective temperature sensing probe
Defective Controller
Verify gas pressure and adjust accordingly. *
Remove vent and clean.
Replace regulator.
Verify that temperature sensing probe has the
right resistance for temp (contact Lang MFG.). *
Contact NCC Controls.
Pilot will not stay lit
Plugged pilot orifice
Plugged vent on regulator
Defective thermocouple
Defective valve
Clean orifice.
Remove vent and clean.
Replace thermocouple. *
Replaced valve. *
Main burner will not ignite
Incorrect gas pressure.
Plugged vent on regulator
Faulty regulator
Plugged burner orifice
Dirty or defective thermocouple
Defective valve
Defective temperature sensing probe
Verify gas pressure and adjust accordingly. *
Remove vent and clean.
Replace regulator.
Clean burner orifice.
Clean or replace thermocouple. *
Replace valve. *
Verify that temperature sensing probe has the
right resistance for temp (contact Lang MFG.). *
Contact NCC Controls.
Symptom
Incosistant Heat
Defective Controller
UL# MH19366
14
Rev. A2003
NCC GRILL CONTROLLER
DESCRIPTION
The grill controller reads the temperature of the cooking lanes then turns burners on
and off as needed to archive the standard temperature on the grill surface. For the
grill to
Function correctly, the controller must be set to the correct grill type, number of
burners, and the grill configuration (standard or reverse).
The grill controller components include:
•
•
•
•
•
•
OPERATING PROCEDURE
Power switch turns the controller and grill on and off.
PROGRAM and SEL keys program the controller
UP/DOWN ARROWS allow selection of options.
ENTER Key will accept program and advance to the next mode.
Pressing the PROG & ENTER keys will allow you to back up and get out.
Indicator lights indicate the status of the grill burners.
Turning the Grill Controller on and Checking the Self-test
1. When the power is turned on, the controller will perform a self-test. If the
controller passes the self-test, the message LOW GRILL TEMP will be
displayed. Also, the LED’s will be flashing red until the grill reaches 275 F.
2.
When a zone reaches 275 F, the message WARMING UP # (X) (XXX) will be
displayed.
3.
Yellow LED indicates burner on: Green LED indicates set-operating
temperature has been reached.
(x) = grill lane
(xxx)= temperatures in degrees F or C.
Checking Actual Grill Temperatures
1. When the grill is properly calibrated, the controller can be used to check grill
temperatures. Temperatures of each grill section are displayed on the display.
2.
Temperature must be verified with the thermometer kit according to HAACP
guidelines.
Foodmaker, Inc.
UL# MH19366
15
Rev. A2003
NCC GRILL CONTROLLER (Cont’d)
CLEANING
As needed, wipe the surface of the controller with a damp towel to remove any
dust, grease, or debris.
OPERATING CONDITIONS
•
•
•
•
•
•
ADJUSTING TO
SPECIFICATIONS
Changing to Calibration Mode
When the controller is in the calibration mode, the temperature the controller reads
from the probes can be changed to match the grill surface temperature measured by
a thermometer.
Grill controller operating in the auto scan mode.
Each section is set for the correct temperature.
Indicator lights are green when corresponding lane temperature is reached.
Indicator lights are yellow when the corresponding burner is on.
No lights are blinking.
The display shows Lane
# (x) (xxx) F.
Checking Set Temperatures
1. Press SEL until LUNCH SET #1 (xxx) F displays.
2. Press UP ARROW to move to the next lane.
Changing Set Temperatures
1. Press PROG/UP ARROW at the same time.
2. Press SEL to scroll to “Temperature Setting.”
3. Press ENT to select this menu.
4. Press SEL 2 times to scroll to “LUNCH SET” (xxx) F.
5. Press UP or DOWN ARROW to change temperature setting.
6. When temperature is set, press ENT to move to the next lane.
7. When all temperatures have been set, press PROG and ENT at the same time
to exit programming.
NOTE: Controller will automatically go back to the auto scan mode.
Checking the Grill Controller Settings
The controller must be set to the correct grill type, number of burners, and the grill
configuration (standard or reverse).
1.
2.
3.
4.
5.
6.
7.
8.
Press PROG and UP ARROW at the same time.
Press and hold PROG for 5 seconds.
Press SEL to scroll through menu options.
GRILL TYPE (xxxxxxx) –Press UP ARROW to choose between WOLF &
LANG or US RANGE grills and press SEL.
# of BURNERS (x) – Select the number of burners installed in the grill (x) =
2,3,4,5,6,7, or 8. Press UP ARROW to increase the number; press DOWN
ARROW to decrease the number. Press SEL.
GRILL CONFIGURATION (xxxxxxx) – Press UP ARROW to choose
STANDARD or REVERSE grill. Press SEL>
BURNER DELAY (10) SEC – The burner delay should always remain at the
default of 10 seconds. Press SEL.
Press PROG and ENT at the same time.
Exiting the Programming Mode
Press PROG/ENT at the same time to exit the programming mode. NOTE: No key
pressed for 2 minutes will cause the controller to exit the program mode or grill setup menus.
Foodmaker, Inc.
UL# MH19366
16
Rev. A2003
NCC GRILL CONTROLLER Cont’d
ADJUSTING TO
SPECIFICATIONS (Cont’d)
Adjusting Grill Calibration – Weekly
1.
2.
3.
4.
5.
6.
7.
8.
9.
Remove all items (press, covers, etc.) from the grill and DO NOT cook on the
grill for 5 minutes.
Enter the manual scan mode by pressing SEL 3 times then the UP ARROW.
Change all temperatures to 325 F.
Enter Calibration mode by pressing PROG and UP ARROW at the same time,
the press SEL unitl Calibration mode displays, and then press ENT.
Press SEL, “SET ZONE #1 (XXX) F” displays.
Scrape the grill in front of that probe marker and take the temperature halfway
between the back and front of the grill in line with the probe marker.
Change the reading on the controller to match thermometer reading (press the
UP or DOWN ARROW). The temperature will change in 1-degree
increments.
Press ENT and move to the next lane.
Repeat step 7-8 until all lanes are set.
Foodmaker, Inc.
UL# MH19366
17
Rev. A2003
NCC GRILL CONTROLLER Cont’d
Calibration ensures that the controller is reading the temperature information sent through each probe accurately.
Perform calibration every two weeks.
IMPORTANT! Before beginning calibration:
- Ensure that grill has been on for 20 minutes.
- Check that the set temperatures are correct.
- Clean the grill flue and remove any obstructions
- Have a second person available to assist you with the calibration process.
What to do:
1. Scrape the grill surface
2. Enter the manual scan mode.
3. Change all set temperatures to 325° F.
Continue with step 3 immediately; do not wait
for temperature to drop.
4. Enter Calibration mode.
5. Use the thermometer kit grill probe to read the
actual temperature of the grill over the probe.
NOTE: Ensure that the grill probe is clean
6. Change reading on controller display to match
thermometer reading.
7. Repeat Steps 5 and 6 for all lanes.
8. Exit calibration mode.
9. Reset all temperatures to 350° F, except the
lanes used for grilling sourdough bread.
How to do it:
• Use the grill scrapper to clean surface
• Press SEL 3 times
• Press up arrow
• Press SEL
• Press PROG & UP arrow at the same time
• Press SEL, press ENTER, press SEL 2 times
• Press DOWN arrow to set lane to 325° F, press
ENTER to set temperature and go to the next lane.
• When each lane has been set to 325° F, press PROG
& ENTER at the same time to exit.
• Press PROG & UP arrow at the same time.
• Press SEL 2 times, press ENTER
• Press SEL (Set Zone #1temp displays)
• Plug the grill probe into the thermometer.
• Turn the thermometer on.
• Place the probe in front of a probe marker (see grill
backsplash), halfway between the front and the
back of the grill, on a clean surface.
• Read temperature when numbers stop changing (in
3-5 seconds).
• Press UP or DOWN arrow to change temp
accordingly.
• Press ENTER
• See steps 5 and 6
• Press PROG & ENTER at the same time
• Press PROG & UP arrow at the same time.
• Press SEL, press ENTER, press SEL 2 times.
• Press the UP arrow to set lane to 350° F or 375° F,
press ENTER to set temperatures and go to next
lane.
• When each lane has been set to 350° F or 375°F.
press PROG & ENTER at the same time to exit.
Foodmaker, Inc.
UL# MH19366
18
Rev. A2003
NCC GRILL CONTROLLER Cont’d
TROUBLE SHOOTING
Food Safety and Quality Check
1.
2.
3.
4.
5.
6.
Destroy food if you suspect that it has been exposed to contamination
(physical, biological, or chemical).
Destroy food if you suspect it has been exposed to temperatures that are too
low or too high.
Ensure that employees do not use the equipment until the problem is corrected.
Inform guest service employees of the problem and advise them on satisfying
guests who order affected the products.
Discard any food that does not meet quality standards.
Block of the affected grill.
Foodmaker, Inc.
UL# MH19366
19
Rev. A2003
NCC GRILL CONTROLLER Cont’d
TROUBLE SHOOTING (Cont’d)
Actions to take before calling for service
SYMPTOM
•
•
•
•
•
•
No lights in the controller
Blinking red light
•
•
•
•
•
Display shows “PILOT OUT”
Display shows “PROBE OPEN”
Display shows “PROBE SHORTED”
•
•
Display shows “GAS VALVE OPEN”
•
•
Display shows “GAS VALVE SHORTED”
•
•
Display shows “LOW GRILL TEMP”
•
•
•
Display shows “HIGH GRILL TEMP”
•
•
•
Display shows “SLOW WARM UP”
•
•
•
Conduct the food safety and quality check.
Ensure the controller is turned on.
Ensure the controller is plugged in.
Ensure the circuit breaker is on.
Conduct the food safety and quality check.
The display will show problem with
corresponding lane.
Turn the controller off and on top make ensure
that the self-test is correct.
Conduct the food safety and quality check
Re-light the pilot
Conduct the food safety and quality check
Ensure the probe is plugged in. The probe
corresponding to the blinking red light is open
Conduct the food safety and quality check
Ensure the probe is plugged in. The probe
corresponding to the blinking red light is shorted
Conduct the food safety and quality check
Ensure the wires to the gas valve are tightened
onto the gas valve
Conduct the food safety and quality check
Ensure the wires to the gas valve are tightened
onto the gas valve
Conduct the food safety and quality check
Follow the trouble shooting steps for grill
The section of grill corresponding to the blinking
red light is below 275°F
Conduct the food safety and quality check
Follow the trouble shooting steps for grill
The section of the grill corresponding to the
blinking red light is above 425°F.
Conduct the food safety and quality check
Follow the trouble shooting steps for grill
The section of the grill corresponding to the
blinking red light has not reached 350°F.
Foodmaker, Inc.
UL# MH19366
20
Rev. A2003
NCC GRILL CONTROLLER Cont’d
Warranty / Servicing
Manufacturer
NCC
Telephone no.: 1-800-323-2593
Warranty
2 years for parts and labor
Simple Repairs
Replacing the Grill Controller
Pick up a grill controller form the POS Spares Depot.
NOTE: If not available through Spares Depot, call the POS
Helpdesk at 1-800-500-5225, Option 2
1.
2.
3.
4.
5.
Use a small screwdriver to pop the harness plugs of the back of the old
grill controller. (DO NOT pull on the wires). Mark or tag the plugs to
correspond to the numbers on the back of the grill controller.
Connect the harness plugs to the back of the new controller correctly.
Plug in the controller and turn it on
Ensure the set temperatures are 350° F or 375° F, as appropriate, and
calibrate the grill controller
Return the old grill controller to the POS Spares Depot with a
completed CSA Form. (See the Restaurant Administration volume of
the Reference System for procedures on how to complete a SCA form)
Foodmaker, Inc.
UL# MH19366
21
Rev. A2003
ILLUSTRATED PARTS BREAK DOWN
UL# MH19366
22
Rev. A2003
PARTS LIST
Item #
Part #
Description
1
40102-30
NCC Console
2
41100-26
Temperature Sensor
3
80002-09-1
Main Burner
4
80201-06
Pilot Light Right Hand (Sections 2,3,5, & 6)
5
80201-12
Pilot Light Left Hand (Sections 1 & 4)
N/S
80401-01
Orifice, Pilot, NG, .018
N/S
80401-03
Orifice, Pilot, LP, .0115
6
80501-04
Gas Regulator
7
80504-04
Thermocouple
8
80505-01
Combination Gas Valve
9
50303-11
Grease Drawer Assembly
10
60102-16-1
Control panel Front
11
60102-256
Rear Flu
12
80400-11
Orifice, Main-burner, NG, #42 Drill
12A
80400-12
Orifice, Main-burner, LP, #53 Drill
13
EZG-666
Burner Feed Tube (Sections 1,3,4,& 6)
14
EZG-669
Burner Feed Tube (Sections 2 & 5)
15
EZG-641
Pilot Feed Tube (Sections 2 & 5)
16
EZG-632
Solenoid Tube (Sections 2 & 5)
17
EZG-628
Solenoid Tube (Sections 1,3,4, & 6)
18
EZG-638
Pilot Feed Tube (Sections 1 & 4)
19
EZG-644
Pilot Feed Tube (Sections 3 & 6)
20
70701-05
Brass Tube Connector
21
20101-04
Brass Tube Elbow
N/S
80501-07
Regulator Spring Conversion NG to LP
N/S
80501-12
Regulator Spring Conversion LP to NG
UL# MH19366
23
Rev. A2003
GRIDDLE STAND
UL# MH19366
24
Rev. A2003
WIRING DIAGRAM
PER SECTION
Temperature Sensor
1
2
3
Controller Plug
4
5
6
Thermalpile
TH-TP
TP
Gas Valve
TH
UL# MH19366
25
Rev. A2003
WARRANTY
Lang Manufacturing Limited
Warranty to Commercial
Purchasers* (Domestic U.S.,
Hawaii, & Canadian Sales only.)
Lang Manufacturing Equipment (“Lang
Equipment”) has been skillfully manufactured,
carefully inspected and packaged to meet rigid
standards of excellence. Lang warrants its
Equipment to be free from defects in material and
workmanship for (12) twelve consecutive months,
with the following conditions and subject to the
following limitations.
I. This parts and labor warranty is limited to Lang
Equipment sold to the original commercial
purchaser/users (but not original equipment
manufacturers), at its original place of installation,
in the continental United States, Hawaii and
Canada.
Quartz elements are warranted for ninety (90)
days from the date of installation.
II. Damage during shipment is to be reported to
the carrier, is not covered under this warranty, and
is the sole responsibility of purchaser/user.
III. Lang, or an authorized service representative,
will repair or replace, at Lang’s sole election, and
Lang Equipment, including but not limited to,
safety valves, gas and electric components, found
to be defective during the warranty period. As to
warranty service in the territory described above,
Lang will absorb labor and portal to portal
transportation costs (time & mileage) for the first
(12) twelve months from the date of installation or
eighteen (18) months from date of shipment from
Lang Manufacturing, which ever comes first.
UL File #MH19366
IV. This warranty does not cover routine general
maintenance, periodic adjustments, as specified in
operating instructions or manuals, and consumable
parts such as quartz elements, or labor costs incurred
for removal of adjacent equipment or objects to gain
access to Lang Equipment. This warranty does not
cover defects caused by improper installation, abuse,
careless operation, or improper maintenance of
equipment.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EACH OF WHICH IS
HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES
DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO
EVENT SHALL LANG BE LIABLE FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR
THE BREACH OR DELAY IN PERFORMANCE OF
THIS WARRANTY.
VI. Lang Equipment is for commercial use only. If sold
as a component of another (OEM) manufacturer’s
equipment, or if used as a consumer product, such
Equipment is sold AS IS and without any warranty.
27
Rev. A2003