Indian Journal of Science and Technology, Vol 8(23), DOI: 10.17485/ijst/2015/v8i23/84418, September 2015 ISSN (Print) : 0974-6846 ISSN (Online) : 0974-5645 Scientific Analysis of the Gilt-bronze Incense Burner of Baekje from the Neungsalli Temple Site in Buyeo, South Korea Hyung-Tae Kang* and Min-Jeong Koh Department of Conservation Science, National Museum of Korea, Seoul, Korea; [email protected], [email protected] Abstract The Gilt-bronze incense burner, excavated at the Buyeo Neungsalli temple site,was made in the 6th century. It consists of a knob, lid, body and support, and features various patterns and ornaments representing Buddhism and Taoism. Following the assessment of its overall design and aesthetic senses, the incense burner has been recognized as a cultural masterpiece in East Asia. The present study analyzes the alloy composition, micro structure and plating layer of the incense burner. Atomic absorption (AAS) and micro beam X-ray fluorescence (micro-XRF) methods applied to the incense burner base. Analytical results revealed it to a binary alloy of copper and tin with compositions of 82 86% and 13 - 14%, respectively. The melting temperature and strength of the burner were estimated based on the tin concentration. The micro structure and the nonmetallic inclusions were analyzed by optical microscopy and scanning electron microscopy coupled with energy dispersive spectrometry (SEM-EDS). The analysis revealed an α+δ eutectoid with the α phase featuring a high copper content, along with a small amount of 4 - 5um sized nonmetallic inclusions. This composition revealed the use of sophisticated technologies in the fabrication and refinement of the burner. The lead isotope ratios from the Thermal Ionization Mass Spectrometry (TIMS) suggested that the raw material of the incense burner originated from Zone 3 (Yeongnam Massif, Okcheon Metamorphic Belt) of the southern part of Korea. The chemical composition of the plating layer cross-section was revealed to comprise gold and copper at 60% and 37%, respectively. The plating layer included both copper and gold owing to diffusion effect between the gold and the base copper during the gold amalgam plating process. The surface color of the incense burner was, therefore most likely reddish brown, not gold. Keywords: Chemical Composition, Gilt-Bronze, Microstructure, Micro-XRF, SEM-EDS, TIMS 1. Introduction The Neungsalli temple site is a major historical site representing Baekje Buddhism in the Sabi Period (AD 479 - 672). Located between the Naseong site and the Neungsalli ancient tombs, this site has produced many Baekje treasures made 1,500 years ago1.2. The Neungsalli temple site presents a typical architectural layout of Baekje temples. It is characterized by a single pagoda and a single central prayer hall in which the middle gate, pagoda, * Author for correspondence the central prayer hall and lecture hall are arranged in a straight line and surrounded by galleries2. Thousands of artifacts, including a gilt-bronze incense burner, giltbronze ornaments, jade ornaments, wood ornaments, and earthen wares were excavated in an academic survey performed by the Buyeo National Museum1,2. Among these artifacts, the gilt-bronze incense burner, was designated as National Treasure No. 287, as an example of metal craft integrating artistic, unique and technical capabilities of the Baekje people. This incense burner Scientific Analysis of the Gilt-bronze Incense Burner of Baekje from the Neungsalli Temple Site in Buyeo, South Korea consists of a knob, lid, body, and support. The dragon and phoenix carved on the knob and the support symbolized the yin and yang and the royal authorities. The mountains and the group on the knob represented the Taoistic utopia united with nature. The lotus on the body indicated the born in a lotus blossom in Buddhism3. These elements of the dragon, phoenix, figures, animals and plants carved on the incense burner were organically connected and the design charateristics assessed the burner to a cultural and historical masterpiece in East Asia4. How did the craftsmen manufacture this incense burner? Where were the materials sourced, how were they mixed and which methods were implemented to manufacture the incense burner? Which plating methods were introduced to manufacture the incense burner with abundant gold color? A scientific investigation of the incense burner was conducted to answer these questions. This study summarizes the manufacturing technologies and their features based on scientific analyzes of the incense burner. Samples were collected from a protrusion inside the body and the support of the incense burner. The major and minor elements were analyzed to investigate the composition and mixing ratio of the base alloy5,6, and partly conducted nondestructive analysis with XRF7,8. The elemental composition was used to estimate the melting point and strength of the alloy9. The micro structure of the base was observed, and the nonmetallic inclusions were analyzed to investigate the refinement level from the size and the amount9. T h e color of the plating surface of it was reddish brown rather than gold And so, studied the causes of this phenomenon. The plating layer10,11 was observed and analyzed to determine the elemental composition. The lead isotope ratios12–15 were analyzed to estimate the source of the materials used to manufacture the alloy. Distribution map of galena also used to inspect where these data belong to southern part of Korea13. 2. Materials And Experimental Figure 1 shows an overall picture of the gilt-bronze incense burner of Baekje. Small metal parts protruding from the body and the inside of the support used as samples, and fragments of plating layer obtained from naturally separated pieces. 2 Vol 8 (23) | September 2015 | www.indjst.org Figure 1. Gilt-bronze incense burner of Baekje (61.8 cm x19 cm) dated from the 6th century and designated as National Treasure No. 287. 2.1 Elemental Analysis Each sample melted in the aqua regia, and prepared the sample solution with dilution. The standard solutions for each element prepared with dilution depending on the concentration range of the sample using the standard solution for atomic absorption (Junsei Chemical Co. Japan). Atomic absorption spectrometry (AAS; PerkinElmer 3030, USA) applied to the elemental analysis. T he absorbance of each element measured with an acetylene air flame at 249.2nm for Cu, 283.3nm for Pb and 213.9nm for Zn [5,6]. A nitric oxide - acetylene flame used for the Sn and analyzed immediately after manufacturing the sample solution [5]. The concentrations of nine elements (Cu, Sn, Pb, Zn, Ag, Ni, Co, Sb, and Fe) were determined and the average value from three analyses for each element was taken as the contents. The surface of the incense burner was analyzed by using a nondestructive X-ray fluorescence (XRF) spectrometer (Portable XRF, ArtTAX Basic, Bruker AXS, Germany). The analysis condition was a molybdenum (Mo) target, 50kV voltage, 600uA current and 150 seconds time with no filter[7,8]. The analysis area was 0.65mm diameter, and the analysis was performed three times for the lid, the body, and the support of the incense burner. Indian Journal of Science and Technology Hyung-Tae Kang and Min-Jeong Koh 2.2 Micro Structure The grain samples mounted with epoxy resin and finely ground with a grinder (Struers Rotopol-11, Denmark). The micro structures observed with an optical microscope (Optical Microscope, Leica DMLP, Germany) without etching to analyze the nonmetallic inclusions after the fine grinding. Then, the molded samples were observed by SEM (Hitachi S-3500N, Japan) and several points were analyzed by SEM-EDS (KevexSuperdry, USA). Here, the analysis condition was 20kV voltage, 100mA current, 15.0mm measurement distance and 150 seconds measurement time. The size and the distribution of each phase were analyzed by using image analysis software (Image Analyzer, ImageJ). composition showed that the incense burner was a bronze alloy with a typical 2-element system consisting of only copper and tin. As shown in Table 1, analytical results of AAS for the body and the support showed the same chemical compositions and agreed with the compositions determined by XRF spectrometry in a certain range. The copper and tin composition ranges in the incense burner were 82 - 86% and 13 - 14%, respectively. Five other components (Ag, Ni, Co, Sb, and Fe) existed as trace amounts with less than 0.1%, except for Sb which ranged from 0.22% to 0.27%. 2.3 Lead Isotope Ratio The fine sample powder placed in a Teflon vial, and added 2 - 3ml of the aqua regia. The lid closed and heated for about 12 hours on a heating plate at a temperature of 150°C. The samples were heated and dried after opening the lid of the vial, dried again with 1ml of 6N-HCl and centrifuged by melting with 1ml of the 1N-HBr. The lead was separated from the centrifuged sample solution using negative ion exchange resin (AGI-X8, Chloride form, #100 - 200) and 1N-HBr. The isotope ratio was measured by thermal ionization mass spectrometry (TIMS; VG Sector 54 - 30) after putting the separated lead on the Re single filament13. The analysis data calibrated with the standard materials (NBS, SRM 981)13. 3. Result and Discussion 3.1 Chemical Compositions of Alloy The alloy composition of the base material burner was quantified, Table 1 showed the results. The analytical results of nondestructive XRF spectrometry, shown in Figure 2, are also included in Table 1. The chemical Figure 2. The surface of the lid being analyzed with microXRF spectrometry. The chemical composition of the bronze closely related to the cast technologies such as the melting temperature, strength, and hardness. Figure 3 is a phase diagram of the Cu-Sn alloy and was used to estimate the melting temperature depending on the tin content. The diagram [9] shows the status of the metal, including the liquid and solid and their crystalline structures and dissolution point with the X-axis of the tin concentration and the Y-axis of the temperature. Tin content of 13 - 14% in the alloy was in the range of 950 - 960°C melting temperature. Figure 4 shows the mechanical properties of copper alloy depending on the tin content [9]. As shown in the figure, the hardness increases with increasing tin content but alloy becomes increasingly fragile as the tin content Table 1. Comparison of analytical data with aas and xrf for the incense burner Method AAS XRFa Position Body Support Surface Cu 81.5 83.6 85.9 Sn 14.3 12.9 13.5 Chemical Composition(weight %) Pb Zn Ag Ni Co 0.07 0.04 0.04 0.02 0.05 0.02 0.07 0.03 0.55 Sb 0.22 0.27 Fe 0.07 0.09 a: Nondestructive XRF analyzes were performed for the spots of non-corroded surfaces of the incense burner. Vol 8 (23) | September 2015 | www.indjst.org Indian Journal of Science and Technology 3 Scientific Analysis of the Gilt-bronze Incense Burner of Baekje from the Neungsalli Temple Site in Buyeo, South Korea exceeds 14%. As shown in Figure 3, higher tin content of alloy forms a mass by agglomeration of various crystals (α, β, γ). Therefore overall strength is decreased due to different contraction rates or directions for each crystal. In a real cast, it would be difficult to make a product because the alloy is easily broken at high tin content. T h e incense burner according to the tin content shown in Figure 4 was 80 - 83HB of Brinell hardness and 48 50kgf/mm2 of tensile strength, respectively [9]. Therefore, it was suggested that tin content in alloy was introduced to establish the maximum hardness and tensile strength. 3.2 Investigation of Micro Structures As shown in Figure 5(a), the micro structure of the body was determined to be α phase with high copper content and a α+δ eutectoid was located in between. The light gray indicates the δ phase at higher tin content than the α phase. The size of the dark gray nonmetallic inclusions was about 4 - 5um and a smaller black phase existed. The contents and the size were small except for the corroded part. Figure 5(b) shows the micro structure of the support. The α phase formed the basis, as for the body, and a α+δ eutectoid located in between. The contents and the size were larger than the body. The large, dark gray nonmetallic inclusions were about 10um long. Micro phase of the support shows the same tendency as that of the body. Figure 6(a) and (b) showed the back-scattered SEM images from the same samples. The elements such as Cu, Sn, Pb, S, Bi and O were observed from the nano-phase of No. 1 and Cu, Pb, Sn, Bi, As and O were detected from No. 2. It showed that the Pb and Bi contents were higher than those of the other components. T h e nano-phase of No. 3 detected elements of Cu, Sn, Pb, S, Bi, O, and Fe, and the S content was the highest. No. 4 shows the contents of Pb, Bi, Cu, As, Sn and O and particularly Pb and Bi had the highest contents. The micro structure observations revealed a sophisticated technology level related to the refinement owing to the low contents of the nonmetallic inclusions. T h e refinement of the copper from the raw ore produced the dark gray phase in the nonmetallic inclusions, and commonly detected small amounts of Cu, S, O, and Fe. Further investigation will be required to determine whether this is the result of refinement of the sulfide ore (for example: chalcocite, Cu2S) or the bornite (Cu5FeS4). 4 Vol 8 (23) | September 2015 | www.indjst.org 3.3 Provenance of Raw Material The analysis of the lead isotope ratio is one of the natural scientific methods that have been developed to estimate the origin of raw materials of bronze14. The lead contains four isotopes with different mass numbers. Among them, 204 is the stable isotope existing in the nature and 206, 207 and 208 are the isotopes produced by the radiation decay and their mixture forms galena14. Galena is used to estimate the place of origin because each mining place contained its peculiar lead isotope ratio. Bronze artifacts contain lead as a minor or trace element. Therefore, the place of origin may be estimated because the lead isotope ratio remains constant in the bronze if the raw material in a certain place was used to manufacture bronze objects in the ancient era. A recent study determined the lead isotope ratio data for galena in the southern part of Korea and drew a distribution map13. Geologically, the southern part of Korea consists of various geological structures, including the Gyeongsang Basin, Yeongnam Massif, Okcheon Metamorphic Belt, Mt. Taebaeksan Basin and Gyeonggi Massif. The study collected 215 galena samples from 69 local mining fields, analyzed the lead isotope ratio and drew the local distribution map13. Then, the southern part of Korea was categorized into four zones from Zone 1 to Zone 4 considering the analysis results of the lead isotope ratio, the earth’s crust structure, and the regional locations. Figure 7 shows the distribution area selected from the analysis results of the lead isotope ratio and the location of the galena mining fields in the area13. Table 2. Lead isotope ratios data for two positions of the incense burner Position Body Support 206/204 18.026 18.078 Lead Isotope Ratios 207/204 208/204 207/206 208/206 15.615 38.395 0.8663 2.130 15.654 38.543 0.8659 2.132 In the present study, TIMS used to measure the lead isotope ratio of two samples from the base of the incense burner, and the Table 2 showed the results. As shown in Figure 8 (a) and (b), the lead isotope ratios of samples included into the recently published distribution map of galena in the southern part of Korea. It showed that these samples included in the minerals from Zone 3, mainly in the Yeongnam Massif and the Okcheon Metamorphic Belt. The area was close to the Neungsalli site where the incense burner was discovered. Indian Journal of Science and Technology Hyung-Tae Kang and Min-Jeong Koh 3.4 Elemental Mapping of Plating layer Most of the gilt-bronze crafts boast a splendid gold color. However, as shown in Figure 1, the color of the surface of the incense burner, including the plating layer, is reddish brown and dark brown rather than gold. This study analyzed the structure and composition of the plating layer to investigate the cause. Table 3. Nondestructive analytical results with colors of the incense burner Position Color Au Lid Golden **** Reddish brown ** Black ** Body Golden *** Reddish brown ** Support Golden **** Reddish brown * Brown ** Hg ** * * * * ** * * Cu ** ** *** ** ** ** ** ** Pb * ** * * * * ** ** *: indicates qualitative data of the XRF spectrogram of each position. * Below 3%, ** 3~15%, ***15~50%, **** Above 50% Fe * ** ** * ** * *** ** As shown in Figure 2, the overall surface and various points on the lid, the body, and the support of the incense burner were analyzed with the nondestructive X-ray fluorescence analyzer and it was shown in Table 3. All points of the burner detected the gold and the mercury, which confirmed that the gold amalgam plating method was used in the fabrication of the incense burner. The table also shows that copper was the base element of the incense burner. Table 4. Analytical result of sem-eds for the cross section of the plating layer Positiona 1 2 3 Mean Chemical Composition(weight %) Au Cu O 59.4 37.4 3.2 60.0 37.8 2.2 62.1 35.5 2.4 60.5 36.9 2.6 a: Each analytical position is the same as the number of Figure 6. The cross-section of the plating layer observed with SEM, and Table 4 and Figure 9 showed the EDS analysis results. T he mapping result of Figure 9 indicated the elemental distribution of the plating layer with each color. It also showed that the upper portions ( ) were predominant with copper and the below portions ( ) were mixed with copper and gold. Only some golds ( ) appeared in the pores Vol 8 (23) | September 2015 | www.indjst.org as the grain type. The gold mixed with the copper to a large amount in some portions. T h e result of the chemical analysis of 2 points ( ) for Nos. 1 and 2 in the Table 4 showed the composition of 60% for gold and 37% for copper. This result explained that the diffusion phenomenon of the components occurred in the process of the gold amalgam plating10. In the gold amalgam plating process, the amalgam mixture is heated to volatilize the mercury17. Here, the diffusion progress between the gold of the plating layer and the copper in the base metal occurred, and dissipating the boundary layer10,18,19. In addition, amalgam plating process may produced a porous plating layer, leading the copper element to penetrate into the pores10. The size and the number depended on the heating temperature and time. The above result shows that the incense burner was heated to a high temperature during the amalgam plating process, causing the diffusion between the gold and the copper. Consequently, the copper was diffused into the plating layer and the layer showed a reddish brown. 4. Conclusions The gilt-bronze incense burner of Baekje excavated from the Neungsalli site was assessed as being a cultural and historical masterpiece in East Asia. This study is to investigate the manufacturing method by analyzing the chemical composition, micro structure, and the plating layer of the incense burner in these respects. The bronze alloy product was manufactured by adding 13 - 14% tin to copper. The physical characteristics such as melting temperature, hardness and tensile strength were to be 950 - 960°C, 80 - 83HB and 48 - 50kgf/mm2, respectively. It showed that incense burner manufactured with a tin content to give close to the maximum strength. The craftsmen of the burner clearly understood the changes in the physical features of the metal depending on the compositional changes. It suggested that they have designed and manufactured the incense burner by applying these knowledges The micro structure observation revealed a sophisticated technology level related to the refinement owing to the low content of nonmetallic inclusions. The dark gray phase in the nonmetallic inclusions was produced by the refinement of the copper from the raw ore, and the commonly detected the elements of Cu, S, and O and Fe at low contents. Further analysis of the Indian Journal of Science and Technology 5 Scientific Analysis of the Gilt-bronze Incense Burner of Baekje from the Neungsalli Temple Site in Buyeo, South Korea mixed micro phases required to determine whether a sulfide ore such as chalcocite Cu2S) or bornite (Cu5FeS4) containing the iron was used as the copper material or their sophisticated refinement. The lead isotope ratios were used to investigate the source of the origin materials of the incense burner. By inspection of the distribution map of galena, it suggested that the copper source of the incense burner collected from Zone 3, mainly comprised of the Yeongnam Massif and the Okcheon Metamorphic Belt. This area was not far from the place of the Neungsalli site, Buyeo, where the incense burner was excavated. The nondestructive analysis of the plating layer showed that the gold amalgam plating method was used due to the detection of gold and mercury as a whole. The overall color of the plating layer of the incense burner is reddish brown. The SEM-EDS mapping result of the plating layer from the incense burner revealed a gold/copper mixing ratio of about 6:4. This meant that diffusion bonding was formed as a diffusion phenomenon between the gold in the plating layer and the copper in the base. Further, the copper component penetrated into the pores underwent an oxidation process. These factors contributed to the reddish brown color of the plating layer. 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