KEYCREATOR 3D Direct Modeling Software KeyCreator Lesson KC2842 Basic Transition The simple transition part illustrated to the right can be built in less than a minute or you can take several hours. Typically problems occur when a fabricator starts work by thinking about how he will fabricate the final part. Because this part is fabricated from 0.25 thick steel, it might be constructed by welding together three flat plates and two corner quarter-round pieces. (I made the overall model size small for illustration purposes. An actual unit might be several feet across in each dimension.) Let’s create the part quickly by taking advantage of some unique tools in KeyCreator. The overall outside part dimensions are shown in the illustration to the right. The thickness of all components is 0.25 inches. KUBOTEK Freedom and Precision www.kubotekusa.com 1 KEYCREATOR 3D Direct Modeling Software Now let’s talk about our approach to this problem. Although our goal is to fabricate two identical trapezoidal flat plates, one rectangular flat plate, and two quarter-round corner pieces, the last thing we want to do is to start modeling these pieces. Instead we’ll create our finished assembly and let KeyCreator make the pieces for us! Start with a new file in View 2. (The Front View.) Click on the CREATE RECTANGLE BY WIDTH HEIGHT Icon. Use any Anchor Option. Type 7 for the Width and 9 for the Height and using the Cursor Option, click on the screen to place the rectangle. Next, click on the BOX MOVE Icon. Drag a selection box around the lower, left corner of the rectangle. Click on the XYZ Option on the Conversation Bar. Type 3 for the dXC value and hit the ENTER Key three times. This turns the rectangle into a trapezoid. SELECTION BOX KUBOTEK Freedom and Precision www.kubotekusa.com 2 KEYCREATOR 3D Direct Modeling Software Switch to the Isometric View. (View 7.) Next, click on the EXTRUDE Icon. Type 8 for the Length and hit the ENTER Key. Select the trapezoid profile and then click on the rearward-facing vector. Your part should look like this: Now, click on the CONSTANT RADIUS BLEND Icon. Type 0.75 for the Radius. Click on the two, sloping edges on the left side of the part and hit the ENTER Key. Your part should now look like this: KUBOTEK Freedom and Precision www.kubotekusa.com 3 KEYCREATOR 3D Direct Modeling Software Click on the SHELL Icon. A Dialog Box appears. Type 0.25 for the Shell Thickness and hit the ENTER Key. Select the top face, right face, and hidden bottom face of the part and then hit the ENTER Key. Your part should now look like this: Now we can quickly separate this model into the six component pieces that we need to fabricate prior to welding up the assembly. Before we start, take a moment to toggle the Line Limits Switch in KeyCreator to Viewport. (Normally this is set at actual length. Notice that in the classic keyboard and Doctor Walt keyboard the Hot Key for this function is ALT + L) Now, switch to the Front View. (View 2.) KUBOTEK Freedom and Precision www.kubotekusa.com 4 KEYCREATOR 3D Direct Modeling Software Select a new construction color. Click on the CREATE POINTS BY END POSITIONS Icon. Using the EndEnt Option, click on the left ends of the two lines indicated by arrows in the illustration to the right. Because you used toggled the Line Limits, the line that is created extends to the edges of the viewport. This will make it easier to select in the next step. Select a new construction color. KUBOTEK Freedom and Precision www.kubotekusa.com 5 KEYCREATOR 3D Direct Modeling Software Now, click on the BREAK FIRST Icon. Click on the top edge of the part and then on the line that you just created. This breaks the part into separate solids at the line. (You can delete the line you made now since we don’t need it anymore.) Now, switch to the Right View. (View 5.) Click on the CREATE VERTICAL LINE Icon. Using the EndEnt Option, click at the two positions indicated by arrows in the illustration to the right. KUBOTEK Freedom and Precision www.kubotekusa.com 6 KEYCREATOR 3D Direct Modeling Software Your screen should now look like this: Use the BREAK FIRST Function again, selecting the top edge of the part near the middle and then the left, vertical line. Repeat, selecting the top edge near the middle and then the right vertical line. Before you continue, take a moment to toggle the Line Limits Switch back to the actual length. (Hot Key ALT+L) Now, switch to the Isometric View. (View 7.) You will now have separate solids on the screen. If you try to work with the solids, you’ll notice that the two trapezoidal solids are still one body. (We call this a disjoint, non-manifold solid. Because we created them at the same time by breaking the original solid, they are still one solid entity. We can easily eliminate this problem by clicking on the SEPARATE Icon. Click on either trapezoidal solid and this will immediately split them into two separate parts. KUBOTEK Freedom and Precision www.kubotekusa.com 7
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