3000 – 6000 lb capacity electric walkies

3,000 – 6,000 LB CAPACITY ELECTRIC WALKIES
Quality
,
Reliability
Customer Service
MODEL
RATED CAPACITY
(LBS)
VOLTAGE
TRAVEL SPEED
LOADED /EMPTY
BATTERY
COMPARTMENT*
FORK WIDTH
MAX FORK
HEIGHT
WP3000
3,000 lb
(1300 kg)
2 X 12V
2.6 / 3.1 mph
4.2 / 5.0 km/h
batteries included
as standard
5.9 in
150 mm
6.7 in
170 mm
WP4500
4,500 lb
(2040 kg)
24V
3.7 mph
6.0 km/h
w 8.7 in / 221 mm
l 25.28 in / 642 mm
h 23.23 in / 590 mm
lead length 18 in / 460 mm
6.4 in
162 mm
8.2 in
207 mm
WP6000
6,000 lb
(2725 kg)
24V
3.7 mph
6.0 km/h
w 8.54 in / 217 mm
l 25.35 in / 644 mm
h 24.41 in / 620 mm
lead length 18in / 460 mm
6.7 in
170 mm
8.3 in
210 mm
* Other battery compartment sizes available. See your dealer for info.
* WP4500 Connector, SB175 Grey, Position A
* WP6000 Connector, SB175 Grey, Position B
Material handling solutions that deliver Quality, Reliability and
superior Customer Service are what you’ve come to expect from Cat®
lift trucks. Whether you’re hauling pallets of packaged foods, stocking
shelves, or loading manufactured goods for shipment, there is a Cat
electric walkie to get the job done smarter, better, faster. These 3,000­
6,000 lb capacity electric walkies are designed to meet the challenges
of rough-and-tumble real-world environments like yours. The tough and
rugged 6,000 lb capacity model is compact and easy to maneuver,
managing hefty loads easily, even in tight quarters. The versatile 4,500
lb capacity and light-duty 3,000 lb capacity Alternating Current (AC)
electric walkies offer dependable performance with clean AC drive
motors. From their rugged, torque-resistant frames, premium Vulkollan®
tires and impact-resistant control handles, these trucks are built with
quality. With the shortest head lengths in the industry for vehicles of
their size and class, these trucks are highly maneuverable for improved
productivity. Low maintenance requirements help to ensure an excellent
Everything
You've Come To Expect.
return on your material handling investment.
2
Believe It
Cat walkies are the first in the industry to come
with service intervals up to 500 hours. The
FEATURE DESCRIPTION
WP3000
WP4500
WP6000
Drive motor
0.4 HP
0.3 kW
AC
1.3 HP
1.0 kW
AC
2.0 HP
1.5 kW
separately
excited motor
(SEM)
Drive motor controller
AC
AC
SEM
Advanced regenerative braking
•
•
•
Vulkollan
Vulkollan
Vulkollan
Maintenance-free battery
with built-in charger
•
available as
option
n/a
SB 175 battery connector
not required
•
•
Integral polymer service
access cover
•
•
•
Multi-functional
control handle
•
•
•
with dual control
Crawl speed
•
•
•
robust chassis and load section meet the needs
of hard-working applications.
The frames on all three models have been
rigorously tested, fully loaded, at 100 percent of
their rated capacity for 60,000 cycles to ensure
dependable performance. Solid steel forks offer
exceptional durability in comparison to bent­
and-formed steel designs. For improved grease
retention and reduced maintenance, readily
accessible grease fittings and dimpled bushings
are standard at each pivot point on the 6,000 lb
truck (shown above) and on the 4,500 lb model.
The heavier duty models also offer added-value
features such as stability casters with Vulkollan
tires, which provide excellent lateral balance,
even when traveling at full capacity.
Drive tires
and load wheels
Direction reversal button
•
•
•
Key switch
•
•
•
Battery discharge indicator
with lift cutout
•
•
•
optional
electronic
electromechanical
electro­
mechanical
Rollback protection
•
•
•
Overload protection
•
•
•
Horn
3
Walk A Tight Line
These electric walkies improve your productivity in more
ways than one. With the shortest head length in the
industry, every one of these models offers a turning
radius so tight that pin-wheeling in a trailer is a breeze.
The compact WP4500 model (shown here), with its head
length of only 21.7 inches (550 mm), makes turning easy
while leaving you more room to pack more product into
every trailer.
4
Powered To Meet Your Needs
A maintenance-free battery with a built-in charger
(standard on the WP3000 electric walkie and
available on the WP4500 electric walkie), is enclosed
in its own compartment for protection against
moisture and dirt. For information concerning the
standard and optional battery packages for all
models, consult your dealer.
Driven To Perform
The powerful WP4500 model uses innovative
3-phase AC technology with a high efficiency factor
to optimize energy resources. Energy efficiency is
further enhanced through advanced regenerative
braking, which recovers energy while the truck is
slowing. The advanced regenerative braking also
provides very smooth directional changes while
reducing brake-pad wear. The drive motor controller
can be programmed to meet the specific speed and
acceleration requirements of your application.
The AC motor is brushless and virtually
maintenance free.
5
WP4500 Options
• A comprehensive selection of fork lengths
and widths
• A combo battery discharge and hour meter, with a
fault display for diagnosing problems
• Optional key pad access so that you can program up
to three modes of performance at the touch of
a button
• Roomy battery compartment for even greater
amp-hour capacity
• Spring Loaded Torque-tube (SLT) casters
• Load backrest extension to minimize the shifting of
loose loads during operation
• Freezer package
Ramp Up
These dynamic vehicles let you ramp up your
expectations a notch, delivering consistent performance,
whether empty or loaded. All electric walkies offer
exceptional torque, with smooth starts and stops, and
great speed control. Regardless of the position of the
control handle, the brake sets automatically to prevent
unintentional roll-backs, providing secure operations
when operating on ramps.
6
Get Excited
Quality is built into every feature of these electric
walkies. Don’t be fooled by their compact size. Inch for
inch, the WP6000 (shown here) performs like a champ,
with durability that’s second to none, and a short head
length for great manueverability.
Take Control
WP6000 Options
Multi-functional, ergonomically designed control
• A comprehensive selection of fork lengths and widths
handles protect the hands of your operators while
• Large battery compartment
allowing them to lift, lower, and travel comfortably.
• Hour meter with battery discharge indicator
On the WP6000, the control handle comes with the
• Key pad access
added benefit of dual controls, optimizing efficiency
• Stability casters
and helping to reduce worker fatigue by allowing the
• Load backrest extension to minimize
operator to use either hand for control of the lift and
lower functions. Crawl speed, standard on all models,
the shifting of loose loads during operation
• Freezer package
enables travel when the control handle is in the vertical
position; when the crawl speed button is pressed and
travel is requested, the controller releases the electric
brake to allow travel. This feature significantly reduces
travel speed to assist your operator and the load, while
allowing operation in very tight areas.
7
Moving On Up
If you’re still using manual hand pallet trucks, you’ll be
impressed by the low cost of ownership of these low­
maintenance electric walkies. As the newest member of
the electric walkie family, the light-duty WP3000 allows
your operators to move materials with less strain, effort,
and fatigue. The short head length ensures excellent
maneuverability, making it easier for operators who are
accustomed to manual hand pallet trucks to efficiently
transition up to an electric walkie.
Dollars And Sense
The WP3000 comes with durable, 50 amp-hour
Pictured: WP3000 Battery (located in the
bumper well)
capacity, maintenance-free batteries that provide up to
one full hour of continuous use per day. An integrated
battery charger, with extension cord, can be connected to
any 120-V AC outlet for convenient recharging.
The AC motors on both the WP3000 and WP4500 are
brushless, so no brush maintenance is required.
8
WP3000 Options
• A comprehensive selection of fork lengths and widths
• More robust electro-magnetic horn (quieter, electronic
horn is standard for noise-sensitive environments)
Stop Worrying
These electric walkies feature an electro-magnetic brake
that acts directly on the motor shaft to hold the truck
stationery or to stop the truck quickly when necessary.
Whenever the control handle is released, or the travel
control is returned to neutral, the truck will automatically
come to a stop and set the electric brake. By moving the
handle into the operating position and requesting travel,
the brake will release and the electric walkie will resume
operations, moving smoothly in the direction requested.
9
10
Specifications
WP3000
WP4500
low-lift walkie pallet
walk
3000
1360
24.0
610
electric
polyurethane
1x / 2
low-lift walkie pallet
walk
CHARACTERISTICS
1 Type
2 Operator position
3 Capacity at rated load center
4 Capacity load center - distance from fork face
5 Power
6 Tire type
7 Wheels - number front / rear (x = driven)
DIMENSIONS
8 Maximum fork height
9 Fork width
10 Fork thickness
11
Fork length (nominal)
12
Fork length (actual)
13
Fork spacing - out-to-out maximum
14
Wheelbase (lowered)
15
Wheelbase (raised)
16
Overall length to fork tip
17
18
Overall length to fork face
Length - bumper to center of drive tire
19
Overall width
20 Overall height of power unit
21 Overall height with handle raised
22 Minimum outside turning radius
23 Minimum aisle - 90 deg. stack - zero clearance
PERFORMANCE
24 Travel speed loaded
25 Travel speed empty
26 Lift speed loaded
27 Lift speed empty
28 Lower speed loaded
29 Lower speed empty
30 Gradeability - loaded - maximum
31 Gradeability - empty - maximum
WEIGHT
32 Truck weight - empty - with max weight battery
33 Maximum battery weight
34 Axle load - with rated load - front
35 Axle load - with rated load - rear
36 Axle load - without load - front
37 Axle load - without load - rear
CHASSIS
38 Ground clearance - center of wheelbase
39 Ground clearance - bumper
40 Tire size - front - drive wheels
41 Tire size - rear - load wheels
42 Tire size - casters
43 Brake type - service
44 Brake type - parking
ELECTRICAL OR POWER TRAIN
45 Battery type
46 Battery voltage
47 Battery capacity
48 Traction motor output 24V (60 minute rating)
49 Lift motor output 24V
50 Drive control type
51 Drive control speed
52 Hydraulic control type
53 Hydraulic control speed
54 Relief pressure
11
lb
in
kg
mm
in
in
in
mm
mm
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
6.7
5.9
2
4500
24.0
electric
polyurethane
1x / 2
170
150
50
31
790
20.5
520
40.5
1028
37.9
963
46
1168
14.9
5.7
38.6
980
46.4
1178
25.6
650
55.7
1416
53.2
1351
61.3
1556
378
145
48
1218
45.4
1153
53.5
1358
2040
610
36
914
33.4
850
41.9
1065
39.8
1010
55.1
1400
8.2
6.4
2.2
42
1067
39.3
1000
20.9
530
47.8
1215
45.7
1160
61
1550
21.7
5.9
48
1219
45.3
1150
54
1372
51.2
1300
53.7
1365
51.6
1310
66.9
1700
59.6
1515
57.5
1460
72.8
1850
207
162
55
60
1524
57.1
1450
26.4
670
65.6
1665
63.4
1610
78.7
2000
550
150
in
mm
27.6
700
27.6
700
in
in
in
in
mm
mm
mm
mm
27
49.8
56.1
64.33
687
1264
1425
16343
31.6
49.9
60.8 1
68.93
803
1268
1545 1
1750
2.6
3.1
3.9
5.9
5.9
3.9
4.2
5.0
0.02
0.03
0.03
0.02
3.7
3.7
6.3
8.3
10.4
7.1
6.0
6.0
0.032
0.042
0.053
0.036
mph km/h
mph km/h
fpm m/s
fpm m/s
fpm m/s
fpm m/s
%
%
lb
lb
lb
lb
lb
lb
kg
kg
kg
kg
kg
kg
in
in
in
in
in
mm
mm
mm
mm
mm
V
Ah
HPkW
HPkW
psibar
3.5
15
8
20
385
2 x 41
1245
2140
320
65
175
2 x 18.5
565
970
145
30
1274
639
2341
3433
1010
264
5783
290
1062
1557
458
120
1.25
1.5
9.1 x 2.6
3.2 x 3.7
32
38
230 x 65
82 x 95
1.2
1.6
9.1 x 2.75
3.2 x 3.9
3.9 x 1.6
30
40
230 x 70
82 x 100
100 x 40
N/A
electromagnetic
electromagnetic
maintenance free
2 x 12
50
0.4
0.3
0.5
0.4
3-phase AC
3-speed
contactor
one
3191
220
electromagnetic
electromagnetic
lead-acid
24
255
1.3
1.6
1.0
1.2
3-phase AC
infinite
contactor
one
1885
130
Call-out numbers shown in diagram correspond to the first column
of the specifications chart.
WP3000
WP6000
low-lift walkie pallet
walk
6000
24.0
II
2725
610
I
electric
polyurethane
1x / 2
II
1265 mm / 49.8”
8.3
6.7
2.2
63
1600
61
1550
69.5
1765
67.3
1710
82.7
2100
36
914
35.6
903
42
1067
41.9
1063
50.2
1276
50.2
1276
62.3
1583
56.5
1436
56.5
1436
68.6
1743
48
1219
47.8
1213
26.4
670
62.4
1586
62.4
1586
74.5
1893
26.8 3
7
210
170
55
54
1372
53.9
1368
1156 mm / 45.5”
12
861 mm / 33.9”
4
60
1524
60
1523
8
75 mm / 2.95”
32 mm / 1.25”
686 mm / 27”
50 mm / 1.97”
39 mm / 1.54”
17
145 mm / 5.7”
14
16
68.5
1741
68.5
1741
80.6
2048
680 3
179
27.2
690
33.5
51.4
65.4 2
73.0 3
850
1305
16602
18553
3.7
3.7
9.6
11.8
11.8
11.8
6.0
6.0
0.05
0.06
0.06
0.06
I
II
I + II
74.6
1896
74.6
1896
86.7
2203
Travel Zone
Brake Zone
Crawl Speed Zone
22
19
13
9
WP4500
II
I
8
20
II
1557
639
2399
5122
1172
348
706
290
1088
2324
532
158
1.2
1.5
9.1 x 2.75
3.3 x 4.3
3.9 x 1.6
30
38
230 x 70
85 x 110
100 x 40
1267 mm / 49.9
12
802 mm / 31.6”
4
8
85 mm / 3.35”
55 mm / 2.17”
40 mm / 1.57”
17
150 mm / 5.9”
14
16
I
II
I + II
Travel Zone
Brake Zone
Crawl Speed Zone
electromagnetic
electromagnetic
9
lead-acid
24
255
2.0
2.0
13
1.5
1.5
Sep-Ex
infinite
contactor
one
2538
175
19
22
NOTE: All dimensions with 48 inch
(nominal) forks unless otherwise noted
1. Add 2.2 in (55 mm) if forks lowered
2. Add 3 in (75 mm) if forks lowered
3. Add 6-12 inches for ease of maneuvering
NOTE: Any modification to specifications, or any other combination of specifications made after the shipment of the truck,
requires prior written approval from Mitsubishi Caterpillar Forklift America Inc. (“MCFA”). (See ASME B56.1 Part II 4.2.)
Also be advised that overall operating visibility may be affected by the mast configuration and mast options of your truck.
Therefore, you may need to add ancillary [auxiliary] devices or modify your operating practices. Consult your dealer for further
information.
12
WP6000
II
I
12
II
4
8
85 mm / 3.35”
1305 mm / 51.4”
850 mm / 33.5”
55 mm / 2.17”
38 mm / 1.5”
17
160 mm / 6.3”
14
16
I
II
I + II
Travel Zone
Brake Zone
Crawl Speed Zone
9
13
19
22
SAFETY STANDARDS
These trucks meet American Society of Mechanical Engineers (ASME) B56.1, part III Safety Standards for powered industrial trucks. Designed to meet Underwriters Laboratories, Inc. UL583 Requirements, as to fire and electric shock hazard only; Type E, Industrial Trucks. Users should be aware of, and adhere to, applicable codes and regulations regarding operator training, use, operation and maintenance of powered industrial trucks, including:
• ASME B56.1, part II.
• NFPA 505, fire safety standard for powered industrial trucks - type designations, areas of use, maintenance and operation.
• Occupational Safety and Health Administration (OSHA) regulations that may apply.
Specifications, equipment, technical data, photos, and illustrations based on information at time of printing and subject to change without notice. Some
products may be shown with optional equipment.
13
Quality
Reliability
Customer Service
Unlimited Hours Warranty covers parts and labor for one year,
regardless of service hours.
Parts Fast or Parts Free Guarantee ensures next-business-day
availability (at dealer’s location) of parts for all lift trucks or they are free,
including freight.
Free Loaner Service Guarantee provides a lift truck until the repair
is done if your lift truck is not repaired right the first time and within the
quoted time.
Contact your Cat lift truck dealer for complete terms and
conditions of these guarantees.
Cat Lift Trucks offers an extensive range of products and services.
Your Cat lift truck dealer can provide options and additional visual and
audible warning devices geared toward your specific applications and
requirements. Operator training programs are also available to boost
productivity and to help reduce the potential for product damage and
personal injury.
Your Cat lift truck dealer can also provide a variety of financing and
leasing options to suit the needs of your business.
Copyright © 2006 by MCFA. All rights reserved. CAT, CATERPILLAR, their respective logos and
“Caterpillar Yellow,” as well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission. All registered trademarks are the
property of their respective owners. Some products may be shown with optional equipment.
Printed in U.S.A.
CECN0008-02
10/06
1-800-CAT-LIFT
www.cat-lift.com