MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 SECTION 1. IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product identifier Commercial product name Nitric acid 55% Index Number 007-004-00-1 EC Number 231-714-2 CAS Number 7697-37-2 IUPAC name Nitric acid (V) Chemical formula HNO3 Registration number 01-2119487297-23-0028 1.2. Relevant identified uses of the substance or mixture and uses advised against Nitric acid is used: • in production of mineral fertilizers (mostly: ammonium nitrate, nitro - chalk and other liquid fertilizers, • in nitration processes (production of explosives and nitro dyes), • during cleaning of acid proof stainless steel units and instruments, • in gardening as pH modifier, • in metalworking, • in plastic industry. 1.3. Details of the supplier of the safety data sheet Company name Grupa Azoty Zakłady Azotowe „Puławy” S.A. Company address Al. Tysiąclecia Państwa Polskiego 13; 24-110 Puławy; Poland Company telephone number +48 (81) 886 34 31; +48 (81) 565 30 00 fax.: +48 (81) 565 28 56 E-mail [email protected] 1.4. Emergency telephone number Company shift dispatcher: + 48 (81) 565 20 00 (available 24 hrs) Emergency telephone number: 112 SECTION 2. HAZARDS IDENTIFICATION 2.1. Classification of the substance or mixture Classification according to Regulation (EC) 1272/2008 Hazard Class and Category Code(s) Met. Corr. 1 - Substance corrosive to metals, Category 1 Skin Corr. 1A - Skin corrosion, Category 1A Hazard statement(s) H290; H314; Additional statement(s) EUH071 Environmental hazards Due to its acidic properties, nitric acid poses threat to the aquatic environment. Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 1 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 Health hazards Skin contact Corrosive to the skin. Eye contact Causes serious eye damage. Ingestion Ingestion of small amounts of nitric acid causes serious irritation or burns of the mouth, throat, larynx, esophagus and gastrointestinal tract. Ingestion may lead to nausea, vomiting, swelling of larynx and possible "coffee grounds" appearance of the vomitus. Inhalation Inhalation of nitric acid vapours or mists may cause coughing, sore throat, dyspnea (edema of glottis, bronchospasm). Effects may be delayed (up to 48 hrs) and may lead to toxic pulmonary edema. Long term effects Long-term exposure may lead to chronic gingivitis and laryngitis, headache, sleeping disorders and weakness. Adverse physicochemical effects Highly corrosive substance. Dissolves in water violently with release of heat. Decomposes when in contact with air or light while releasing nitrogen oxides and oxygen. Fuming of nitric acid occurs in contact with moist air. 2.2. Label elements Hazard pictogram(s) GHS05 Signal Word Danger Hazard statement(s) H290: May be corrosive to metals. H314: Causes severe skin burns and eye damage. Precautionary statement(s) P280: Wear protective gloves/protective clothing/eye protection/face protection. P301+P330+P331: IF SWALLOWED: rinse mouth. Do NOT induce vomiting. P303+P361+P353: IF ON SKIN (or hair): Take off immediately all contaminated clothing. Rinse skin with water/shower. P304+P340: IF INHALED: Remove person to fresh air and keep comfortable for breathing. P305+P351+P338: IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. P406: Store in corrosive resistant/…container with a resistant inner liner. Additional statement(s) EUH071: Corrosive to the respiratory tract 2.3. Other hazards PBT and vPvB assessment is not relevant and is not required for the substances of inorganic type. No fulfillment of PBT and vPvB criteria. Full text of Hazard statements mentioned in this Section are listed in Section 16. For more details see Section 16. SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 2 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 3.1. Substances Product identifier Nitric acid 55% (Index Number: 007-004-00-1) Commercial product name % by Weight EC Number CAS Number Registration number Nitric acid 54.5 – 56% 231-714-2 7697-37-2 01-2119487297-23-0028 3.2. Mixtures Not applicable SECTION 4. FIRST AID MEASURES 4.1. Description of first aid measures General Remove affected person from hazardous area. In case of poisoning, urgently seek medical assistance. Inhalation Remove victim from area of exposure to fresh air. Keep patient warm and provide rest. Keep patient in a half-upright position. If necessary have a qualified person give oxygen through a face mask or apply artificial respiration. Mouth to mouth resuscitation may be hazardous. Observe pulse and respiration. Seek immediate medical advice. Ingestion Do not induce vomiting. If victim is conscious, wash out mouth immediately and than drink plenty of water. Obtain immediate medical attention. Skin contact Take off all contaminated clothing and shoes promptly. Immediately wash contaminated skin with plenty of water. In case of chemical burns urgently seek medical attention. Eye contact Immediately flush eyes with plenty of water for at least 15 minutes. Avoid strong water stream due to the risk of mechanical damage to cornea. Obtain medical assistance. 4.2. Most important symptoms and effects, both acute and delayed Corrosive substance, causes serious skin burns and eye damage. Inhalation of nitric acid vapours or mists may cause dyspnea, sore throat, coughing. 4.3. Indication of any immediate medical attention and special treatment needed If exposed to nitric acid/NOx (nitrogen oxide) vapours, the affected person should be kept under medical supervision for at least 48 hours due to risk of delayed pulmonary edema. SECTION 5. FIREFIGHTING MEASURES 5.1. Extinguishing media Suitable extinguishing media Nitric acid is non-combustible liquid. In case of fire use extinguishing media appropriate to the material on fire. Use water sprays to cool fireexposed containers. If no risk, tanks with nitric acid should be immediately removed from fire area. Unsuitable extinguishing media Avoid suction of water into fire exposed containers. Do not use chemical extinguishers, fire foams and sand to put out the fire. Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 3 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 5.2. Special hazards arising from the substance or mixture Nitric acid is non-combustible, but it may react with many materials causing fire and release of toxic fumes of nitrogen oxide. It may explode on contact with a strong reducing agent. Reacts with most common metals to liberate hydrogen, which may form explosive mixtures with air. 5.3. Advice for firefighters Wear self-contained breathing apparatus and full acid - resistant protective clothing to prevent skin, eye contamination and the inhalation of vapours. Remove all unauthorized personnel and establish protection zone of at least 50 meters. SECTION 6. ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions, protective equipment and emergency procedures For non-emergency personnel Suitable protective equipment Emergency procedures Depending on exposure route: • full acid - resistant protective suit according to EN 14605 standard • use a full-face respirator with multi-purpose type E (EN 14387) respirator cartridges. Positive pressure self-contained breathing apparatus is also recommended. • wear suitable gloves, according to EN 374 standard • wear chemical splash protective goggles according to EN 166 standard Protect the area and remove all unauthorized personnel. Contact the fire brigade and chemical rescue station. Isolate and secure the spill area. Depending on the threat level, issue evacuation order for nearby residents. For emergency responders Wear fully encapsulating, acid resistant protective clothing according to EN 14605 standard and full-face respirator with multi-purpose E type (EN 14387) respirator cartridges or positive pressure self-contained breathing apparatus. Use suitable gloves, according to EN 374 standard and chemical splash protective goggles according to EN 166 standard. 6.2. Environmental precautions Avoid contamination of water reservoirs, drains and soil. In case of accidental contamination inform appropriate authorities immediately. Waste must be disposed in line with local regulations. 6.3. Methods and material for containment and cleaning up Recommendations for preventing the spread of the spill and its elimination Small spill: Dilute with water and neutralize cautiously with soda ash and/or lime. Large spill: Use absorptive materials (sand, earth). Do not use organic compounds and sawdust as absorbing material. The most efficient way for removal is pumping off the substance into labeled waste containers for further disposal. 6.4. Reference to other sections Note: see section 8 for personal protective equipment and section 13 for waste disposal. Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 4 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 SECTION 7. HANDLING AND STORAGE 7.1. Precautions for safe handling Avoid skin and eye contact. Do not breathe vapours. Provide adequate local ventilation and use proper personal protective equipment. Perform dilutions by adding acid to water (not opposite!). Do not use hot water for dilutions. 7.2. Conditions for safe storage, including any incompatibilities Store containers tightly closed in a cool, well - ventilated areas. Avoid direct exposure to heat and direct sunlight. Keep away from combustible materials, organic compounds, reducing agents, alkalis, metallic powders, hydrogen sulphide, alcohols, chlorates and carbides, carbon steel, Monel alloy, copper, chromic acid. Ventilation requirements: Local exhaust and general mechanical ventilation is required. Packaging: Suitable containers: stainless steel containers made of low carbon content (e.g. stainless steel 304) or chemical resistant plastic containers (e.g. PVC). Tanks with nitric acid should be placed on acid-proof trays having an outlet into neutralization drains. Note: See section 9 for chemical and physical properties. 7.3. Specific end use(s) See the attached exposure scenarios for more details. SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION 8.1. Control parameters Substance Nitric acid Index Number 007-004-00-1 Country Limit value Eight hours [mg/m3] Limit value Short term [mg/m3] Czech Republic 1 2.5 Nařízení vlády č. 361/2007 Sb., kterým se stanoví podmínky ochrany zdraví při práci European Union Not determined 2.6 Directives: 2000/39/EC and 2006/15/EC Germany (BauABundesanstalt für Arbeitsschutz und Arbeitsmedizin) Not determined 2.6 AGS - Ausschuss für Gefahrstoffe : Die Technische Regel für Gefahrstoffe (TRGS 900) „Arbeitsplatzgrenzwerte“; Ausgabe: Januar 2006 Germany (DFGDeutsche Forschungsgem einschaft) Not determined Not determined Senatskommission zur Prüfung Gesundheitsschädlicher Arbeitsstoffe: "MAKund BAT-Werte-Liste: maximale Arbeitsplatzkonzentrationen und biologische Arbeitsstofftoleranzwerte". Weinheim: WileyVCH, 1992- ISSN 0417-1810 Lithuania Not determined 2.6 Lietuvos Respublikos sveikatos apsaugos ministro ir Lietuvos Respublikos Socialinės apsaugos ir darbo ministro 2007 m. spalio 15 d.įsakymas Nr. V-827/A1-287 "Dėl Lietuvos Grupa Azoty Zakłady Azotowe „Puławy” S.A. Legal basis PAGE 5 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 higienos normos HN 23:2007 "Cheminių medžiagų profesinio poveikio ribiniai dydžiai. Matavimo ir poveikio vertinimo bendrieji reikalavimai" patvirtinimo" Slovakia Not determined 2.6 Switzerland 5 5 Nariadenie Vlády Slovenskej republiky z 10. mája 2006 o ochrane zamestnancov pred razikami súvisiacimi s expozíciou chemickým faktorom pri práci “Grenzwerte am Arbeitsplatz” published by the Swiss National Insurance Fund (SUVA) in line with Verordnung über die Verhütung von Unfällen und Berufskrankheiten (VUV) vom 19. Dezember 1983 Source: Eur-Lex: National provisions communicated by the member states concerning: Commission Directive 2000/39/EC and Directive 2006/15/EC. Biological limit values Not applicable DNEL (for workers) Chronic toxicity; local effects Exposure route: inhalation DNEL: 2.6 mg/m³ Chronic toxicity; systemic effects Exposure route: inhalation DNEL: 1.3 mg/m³ PNEC Not relevant (possible toxic effects to environment may be caused by change of pH). 8.2 Exposure controls See the attached exposure scenarios for more details. SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES 9.1 Information on basic physical and chemical properties Appearance Colourless or yellowish liquid Odour Specific, pungent Odour threshold Not applicable pH <1 Melting point/freezing point -22°C (60% nitric acid) -41°C (100% nitric acid) Initial boiling point and boiling range 120,4°C (60% nitric acid) 83°C (100% nitric acid) Flash point Not applicable Evaporation rate Not applicable Flammability Non - flammable Upper/lower explosion limits Not applicable (non – explosive substance) Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 6 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Vapor pressure 6100 Pa at 20°C (100% nitric acid) Vapor density Not applicable Relative density 1.339 at 20°C (water = 1) (55% nitric acid) Revision date: 01.06.2015 1.513 at 20°C (100% nitric acid) Solubility Easily soluble in water Partition coefficient: n-octanol/water Not applicable (inorganic substance) Auto-ignition temperature Not applicable (non – flammable substance) Decomposition temperature No data Viscosity 0.88 mPa*s w 20°C (55% nitric acid) 0.75 mPa*s w 25°C (100% nitric acid) Explosive properties Non – explosive substance Oxidising properties Oxidising Classified as oxidizing liquid, category 3 (C ≥ 65%) 9.2. Other information Not applicable SECTION 10. STABILITY AND REACTIVITY 10.1. Reactivity Highly reactive with alkalis, reducing agents, metals and chlorides. Reacts with water to produce heat. Reacts with most common metals e.g. Ag, As, Bi, Cu except Fe, Al, Cr due to passivation (shielding outer layer of corrosion with relevant oxide). 10.2. Chemical stability Stable when stored under normal ambient conditions. Easily decomposes when in contact with light or heat to produce carbon dioxide. Solutions stored for longer period of time exhibits yellow-brown coloration due to presence of carbon dioxide. 10.3. Possibility of hazardous reactions Reacts violently with most common metals e.g. Cu to produce hydrogen and toxic nitrogen oxides. Reacts with reducing agents, non-metals and organic compounds. May explode on contact with cellulose, amines and active organic compounds. Concentrated solutions are less corrosive than diluted solutions. 10.4. Conditions to avoid Avoid high temperatures and exposure to light. Protect against contamination. 10.5. Incompatible materials Keep away from incompatible materials such as: metals, reducing agents, alkalis, non-metals, organic compounds (amines, active aromatics, cellulose). 10.6. Hazardous decomposition products Nitrogen oxides and hydrogen SECTION 11. TOXICOLOGICAL INFORMATION Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 7 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 11.1. Information on toxicological effects Acute toxicity Ingredient name Route Specie(s) Result Inhalation (30 min) rat LC50: 1562,5 mg/m3 Ingestion rat Not applicable* Skin contact - Not applicable* Nitric acid * According to Regulation (EC) 1907/2006 acute toxicity studies are not required in case of substances classified as skin corrosive. Skin corrosion/irritation Causes severe skin burns. Serious eye damage/irritation Causes severe eye damage. Respiratory or skin sensitization There is no evidence for respiratory or skin sensitization. Germ cell mutagenicity There is no evidence for genotoxicity. Carcinogenicity There is no evidence for carcinogenic. Reproductive toxicity There is no evidence for reproductive toxicity. STOT (Specific target organ Not observed. Toxicity) - single exposure STOT-repeated exposure Not observed. Aspiration hazard No aspiration hazard expected. Symptoms related to the physical, chemical and toxicological characteristics Inhalation Inhalation of nitric acid vapours or mists may cause conjunctival hyperaemia, coughing, sore throat, dyspnea (edema of glottis, bronchospasm), hemoptysis (early symptoms of poisoning). Effects may be delayed (up to 48 hrs) and may lead to toxic pulmonary edema. Ingestion Ingestion of small amounts of nitric acid adversely affects the mouth, throat, larynx, esophagus and gastrointestinal tract. Ingestion may lead to nausea, vomiting, swelling of larynx and possible "coffee grounds" appearance of the vomitus. May be fatal if swallowed. Skin contact Corrosive to the skin. Eye contact Causes serious eye damage. Delayed and immediate effects as well as chronic effects from short and long-term exposure Acute toxicity of nitric acid is specific due to delayed clinical signs of exposure to nitric acid. Usually three steps are considered. The first one is characterized by irritation of mucous membranes of nose and throat, dyspnea, coughing and general malaise. In the second step the symptoms mentioned hereinabove are almost gone and this can last up to several dozen of ours. After this period, there may be a relapse that stars with sudden occurrence of clinical symptoms. Patients are suffering from paroxysmal cough, nausea and vomiting. Fever and the blood pressure decrease are also observed. Death may occur. Long-term exposure may lead to chronic gingivitis and laryngitis, headache, sleeping disorders and weakness. SECTION 12. ECOLOGICAL INFORMATION Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 8 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 12.1. Toxicity Acute toxicity: Ingredient name Test organism Result Freshwater Fish LC50 (96 h): 8226 mg/l Aquatic invertebrates EC50 (24 h): 8609 mg/l Sodium nitrate* *Nitric acid is progressively neutralized with ions occurring naturally in surface water. Thus there are some difficulties to determine acute toxicity of nitric acid in case of its release into aquatic environment The mentioned fact caused that for acute toxicity assessment sodium nitrate was applied during the toxicity tests. 12.2. Persistence and degradability Nitric acid undergoes complete dissociation in water. 12.3. Bioaccumulative potential Readily soluble in water, does not accumulate in fatty tissues. Bioaccumulation is not expected. 12.4. Mobility in soil Based on physicochemical properties high mobility in soil is expected. 12.5. Results of PBT and vPvB assessment PBT and vPvB assessment is not relevant and is not required for the substances of inorganic type. 12.6. Other adverse effects Nitric acid is not listed in Regulation (EC) 1005/2009 as the substance potentially depleting the ozone layer. SECTION 13. DISPOSAL CONSIDERATIONS 13.1. Waste treatment methods Waste treatment methods Spillage must be treated with sorbents or neutralizers (e.g. 10% sodium hydroxide solution or sodium carbonate). Instruments, tanks and apparatus in contact with nitric acid must be thoroughly washed with water until neutral pH is achieved. Package waste disposal Empty containers must be handed over to a licensed waste disposal contractor. Waste code 06 01 05* - Nitric acid and nitrous acid. Special precautions See section 7 of nitric acid MSDS. Relevant Community provisions Disposal of this product any by-products should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. SECTION 14. TRANSPORT INFORMATION 14.1. UN number 2031 14.2. UN proper shipping name Nitric acid Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 9 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 14.3. Transport hazard class(es) 8 14.4. Packing group II 14.5. Environmental hazards See section 12 14.6. Special precautions for user Not applicable. 14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code Product name Nitric acid (less than 70%) Ship type 2 Pollution Category Y SECTION 15. REGULATORY INFORMATION 15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture Authorizations Material does not require authorization according to the title XIV of EC regulation No. 1907/2006. Restrictions No restrictions on the manufacturing, placing on the market and use of the product are defined according to the title XVII of EC regulation No. 1907/2006. Other regulations: According the Regulation (EU) No 98/2013 of the European Parliament and of the Council of 15 January 2013 on the marketing and use of explosives precursors, nitric acid shall not be made available to members of the general public. The labelling of the product intended for consumer use, containing min. 3% nitric acid must contain following information: “Acquisition, possession or use by the general public is restricted”. 15.2. Chemical safety assessment Grupa Azoty Zakłady Azotowe „Puławy” S.A. conducted a relevant chemical safety assessment for nitric acid. SECTION 16. OTHER INFORMATION Changes implemented Section 2 and Section 16 (Repeal of directives 67/548/EEC and 1999/45/EU) Legend to abbreviations and acronyms: Index number - is the nine-digit code that is assigned to chemical substances in part 3 of Annex VI (EC) 1272/2008 EC number - is the seven-digit code that is assigned to chemical substances that are commercially available within the European Union (it means number EINECS or ELINCS). CAS number – unique numerical identifier assigned by the Chemical Abstracts Service to every chemical substance DNEL - is the level of exposure to a substance above which humans should not be exposed (mg/kg, mg/l). Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 10 OF 18 MATERIAL SAFETY DATA SHEET: NITRIC ACID 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 3 Issue date: 15.05.2008 Revision date: 01.06.2015 PNEC - is the concentration below which exposure to a substance is not expected to cause adverse effects for environment (mg/kg, mg/l). LC50 - in toxicology, mean lethal concentration (LC) of a toxic substance in air or in water required to kill half of the members of a tested population after a specified test duration. LD50 - in toxicology, lethal dose (LD) is an indication of the lethality of a given chemical substance. It represents the amount of a material, which results in death of 50% of a group of test animals. Log KO/W - is defined as the ratio of the molar concentrations of a chemical in n-octanol and water, in dilute solution. KO/C - is defined as the ratio of the molar concentrations of a chemical in organic carbon and water. Indicative Occupational exposure limit value - 8 hours - Maximum acceptable average concentration limit value (time-weighted average) of an air contaminant in respiratory air. An occupational exposure limit value is either a level limit value or a ceiling limit value. Measured or calculated in relation to a reference period of 8 hours timeweighted average (TWA). Indicative Occupational exposure Limit value - Short term [mg/m3] Maximum acceptable average concentration limit value (time-weighted average) of an air contaminant in respiratory air. An occupational exposure limit value is either a level limit value or a ceiling limit value. Short-term exposure limit (STEL) - a limit value above which exposure should not occur and which is related to a 15-minute period unless otherwise specified. References Instruction • Chemical safety report • A. Bielański „Podstawy Chemii Nieorganicznej” PWN, Warszawa 2004 Personnel involved in dealing with the substance should be trained and work according to relevant HSE guidelines. Drivers who are responsible for transportation of the substance should be professionally trained in requirements of ADR. Hazard statements referred to under headings 2 – 15 H290: May be corrosive to metals. H314: Causes severe skin burns and eye damage. EUH071: Corrosive to the respiratory tract NOTE: The information in this Safety Data Sheet is given in good faith and belief in its accuracy based on our knowledge of the substance/mixture concerned at the date of publication. It does not imply the acceptance of any legal liability or just responsibility whatsoever by the Company for the consequences of its use or misuse in any particular circumstances. Annexes: Exposure Scenario 1: Manufacturing and industrial use of nitric acid (concentration < 75%) Exposure Scenario 2: Professional use of nitric acid (concentration < 75%) Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 11 OF 18 EXPOSURE SCENARIO No. 1: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 MANUFACTURING AND INDUSTRIAL USE OF NITRIC ACID (CONCENTRATION < 75%) 1. Sector of use (SU): SU 3: Industrial uses: Uses of substances as such or in preparations at industrial sites. SU 4: Manufacture of food products. SU 8: Manufacture of bulk, large scale chemicals (including petroleum products). SU 9: Manufacture of fine chemicals. SU 10: Formulation [mixing] of preparations and/or re-packaging (excluding alloys). SU 12: Manufacture of plastics products, including compounding and conversion. SU 14: Manufacture of basic metals, including alloys. SU 15: Manufacture of fabricated metal products, except machinery and equipment. SU 16: Manufacture of computer, electronic and optical products, electrical equipment. 2. Process category (PROC): PROC 1: Use in closed process, no likelihood of exposure. PROC 2: Use in closed, continuous process with occasional controlled exposure. PROC 3: Use in closed batch process (synthesis or formulation). PROC 4: Use in batch and other process (synthesis) where opportunity for exposure arises. PROC 5: Mixing or blending in batch processes for formulation of preparations* and articles (multistage and/or significant contact). PROC 7: Industrial spraying. PROC 8a:Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at nondedicated facilities PROC 8b: Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities PROC 9: Transfer of substance or preparation into small containers (dedicated filling line, including weighing) PROC 10: Roller application or brushing. PROC 13: Treatment of articles by dipping and pouring PROC 14: Production of preparations* or articles by tabletting, compression, extrusion, pelletisation. PROC 15: Use as laboratory reagent 3. Product category (PC): PC 7: Base metals and alloys PC 12: Fertilizers PC 14: Metal surface treatment products, including galvanic and electroplating products PC 15: Non-metal-surface treatment products PC 19: Intermediate PC 20: Products such as ph-regulators, flocculants, precipitants, neutralization agents PC 33: Semiconductors PC 35: Washing and cleaning products (including solvent based products) PC 37: Water treatment chemicals 4. Environmental release category (ERC): ERC 1: Manufacture of substances Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 12 OF 18 EXPOSURE SCENARIO No. 1: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 ERC 2: Formulation of preparations ERC 4: Industrial use of processing aids in processes and products, not becoming part of articles ERC 6b: Industrial use of reactive processing aids ERC 6d: Industrial use of process regulators for polymerisation processes in production of resins, rubbers, polymers ERC 7: Industrial use of substances in closed systems 5. Processes and activities covered by the exposure scenario Exposure scenario covers all stages of the production of nitric acid. The potential exposure risk can occur during activities such as loading, unloading, weighing and mixing, process parameters control, maintenance and cleaning of equipment and reactors, sampling for laboratory testing, laboratory analyses. This scenario also includes all stages of the industrial activity associated with the identified uses of nitric acid (C<75%) and where human factor is involved such as loading/unloading, dilution, sampling, mixing, packaging, etc. 6. Product characteristics Physical state of the substance/product Liquid Volatility of the substance/product 6.1E+03 Pa at 20°C Concentration of substance in product 25% - 75% 7. Amounts used Not applicable 8. Frequency and duration of use/exposure Duration of exposure: > 4 h/day Frequency at workplace: 220 days per year for a single worker 9. Technical conditions and measures to prevent or avoid human exposure In general, production considers tasks and activities, which are performed continuously in closed system. During normal operation, the reactor is closed therefore no likelihood of exposure to nitric acid vapours. Use local exhaust and general mechanical ventilation. 10. Conditions and measures related to personal protection, hygiene and health evaluation Workers may be occasionally exposed to nitric acid by inhalation and dermal contact (e.g. sample collection or accident). The frequency and duration of exposure vary considerably, depending on scheduled tasks. In some cases elevated short-term exposure may arise, therefore additional risk management measures must be taken into account (e.g. personal protective equipment). Eye protection If exposure to aerosols exists, wear safety glasses according to EN 166 standard or face mask in line with EN 402 standard. Skin and body protection Use acid resistant protective clothing and rubber boots. Hand protection In case of dermal contact, use impermeable chemical resistant protective gloves complying with EN 374 standard (obligatory), made of butyl rubber, PVC, Teflon, fluoroelastomer. Respiratory protection Short exposure periods: use masks in line with EN 149 standard type FF P3 or EN 14387 type B or P3 E, EN 1827 class FMP3 Long term exposure: protective mask according with EN 143, EN 14387, EN 12083 class P3 or XP3, EN 12941 class TH3, EN 12942 TM3, EN 14593 or Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 13 OF 18 EXPOSURE SCENARIO No. 1: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 EN 138 standard. Personnel dealing with possibility of exposure to nitric acid should be trained on: Other recommended protection measures • use of personal protective equipment (especially respiratory protection) • potential risk ( especially corrosive influence to skin and respiratory system) resulting from contact with nitric acid • adherence to safety measures and standard operating procedures The Employee is obliged to control availability and usage of required personal protective equipment. 11. Frequency and duration of environmental release A combination of organizational and technical measures (leak detection and control) should be implemented to eliminate unexpected release. 12. Technical conditions and measures to reduce or avoid environmental release Regular checks of pH values are required when discharging into open waters. In general, waste should be discharged so that it minimises any change in the pH of the surface waters where it is to be disposed of (maintain pH for industrial discharges in the range of 6-9). NOTE: The natural pH and buffer capacity of open waters can vary significantly between different aquatic ecosystems. Nitric acid gradually dissociates in water (HNO3 = H+ + NO3- (pKa= -1.4)) by affecting the pH of the water, depending on its buffer capacity. This may have toxic effects to aquatic organisms (fish, algae, crustaceans) which are able to adapt to pH change in the range of 6-9. 13. Conditions and measures related to municipal sewage treatment plant 2000 m3/day (default assumption) Average effluent flow rate ≥ 18000 m3/day, (default assumption) Average receiving river flow rate Efficiency of STP ~90% 14. Conditions and measures related to waste management Nitric acid is not expected to reach solid waste as such. No external waste recovery is planned. 15. Exposure estimation Industrial manufacture and use of nitric acid (C < 75%) PROC LEV (local exhaust ventilation) Duration of exposure Mask Mask efficiency Inhalatory Exposure PROC 1 No >4h No - 0.001 PROC 2 No >4h No - 0.001 PROC 3 No >4h No - 0.01 PROC 4 No >4h No - 0.05 PROC 5 No >4h No - 0.05 PROC 8a No >4h No - 0.05 PROC 8b No >4h No - 0.01 PROC 9 No >4h No - 0.01 Grupa Azoty Zakłady Azotowe „Puławy” S.A. (mg/m3) PAGE 14 OF 18 EXPOSURE SCENARIO No. 1: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 PROC 10 No >4h No - 0.05 PROC 13 No >4h No - 0.01 PROC 14 No >4h No - 0.01 PROC 15 No >4h No - 0.01 Industrial use of nitric acid, industrial spraying PROC LEV (local exhaust ventilation) Duration of exposure Mask Mask efficiency Inhalatory Exposure PROC 7 Yes >4 h Yes APF 20 0.05 PROC 7 Yes <15min No - 0.1 Grupa Azoty Zakłady Azotowe „Puławy” S.A. (mg/m3) PAGE 15 OF 18 EXPOSURE SCENARIO No. 2: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 PROFESSIONAL USE OF NITRIC ACID (CONCENTRATION < 75%) 1. Sector of use (SU): SU 1: Agriculture, forestry and fishery. SU 22: Professional uses: Public domain (administration, education, entertainment, services, craftsmen) 2. Process category (PROC): PROC 5: Mixing or blending in batch processes for formulation of preparations and articles (multistage and/or significant contact) PROC 8a:Transfer of substance or preparation (charging/discharging) from/to ves-sels/large containers at nondedicated facilities PROC 8b: Transfer of substance or preparation (charging/discharging) from/to vessels/large containers at dedicated facilities PROC 9: Transfer of substance or preparation into small containers (dedicated filling line, including weighing) PROC 10: Roller application or brushing. PROC 11: Non industrial spraying. PROC 13: Treatment of articles by dipping and pouring PROC 15: Use of laboratory reagent in small scale laboratories. PROC 19: Hand-mixing with intimate contact and only PPE available. 3. Product category (PC): PC 12: Fertilizers PC 14: Metal surface treatment products, including galvanic and electroplating products PC 15: Non-metal-surface treatment products PC 20: Products such as ph-regulators, flocculants, precipitants, neutralization agents PC 21: Laboratory chemicals PC 35: Washing and cleaning products (including solvent based products) 4. Environmental release category (ERC): ERC 8a: Wide dispersive indoor use of processing aids in open systems ERC 8b: Wide dispersive indoor use of reactive substances in open systems ERC 8e: Wide dispersive outdoor use of reactive substances in open systems 5. Processes and activities covered by the exposure scenario Processes involved with professional use of nitric acid as such or in mixtures are considered in this exposure scenario. The primary application of nitric acid is production of nitrogen fertilizers. Other professional applications include i.a. metal/concrete treatment, manufacturing of cleaning agents and laboratory applications. 6. Product characteristics Physical state of the substance/product Liquid Volatility of the substance/product 6.1E+03 Pa at 20°C Concentration of substance in product 25% - 75% 7. Amounts used Not applicable Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 16 OF 18 EXPOSURE SCENARIO No. 2: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 8. Frequency and duration of use/exposure Duration of exposure: > 4 h/day Frequency at workplace: 220 days per year for a single worker 9. Technical conditions and measures to prevent or avoid human exposure Due to corrosive properties of nitric acid, risk management measures (RMM) should be focused on preventing from direct contact with the substance. Therefore industrial manufacture and use of nitric acid should be carried out in closed automated systems. Closed automated systems are not feasible in case of applications dealing with low concentrated nitric acid solutions. In this event direct contact with nitric acid is limited by the use of personal protective equipment. Use local exhaust and general mechanical ventilation. 10. Conditions and measures related to personal protection, hygiene and health evaluation Workers may be occasionally exposed to nitric acid by inhalation and dermal contact. In some cases short-term exposure may arise contact (e.g. sample collection or accident). Personal protective equipment HNO3 concentration in product between 20% and 75% HNO3 concentration in product between 5% and 20% HNO3 concentration in product < 5% Respiratory protection: In case of exposure to aerosols use respiratory protection with approved filter. Compulsory Recommended Good practice Hand protection: In case of potential dermal contact: use impermeable chemical resistant protective gloves. Compulsory Recommended Good practice Protective clothing: If splashes are likely to occur, wear suitable protective clothing i.e. aprons, suits, rubber or plastic boots. Compulsory Recommended Good practice Eye protection: If splashes are likely to occur, wear tightly fitting chemical resistant safety glasses, face –shields. Compulsory Recommended Good practice Personnel dealing with possibility of exposure to nitric acid should be trained on: Other recommended measures protection • use of personal protective equipment (especially respiratory protection) • potential risk ( especially corrosive influence to skin and respiratory system) resulting from contact with nitric acid • adherence to safety measures and standard operating procedures The Employee is obliged to control availability and usage of required personal protective equipment. 11. Frequency and duration of environmental release A combination of organizational and technical measures (leak detection and control) should be implemented to eliminate unexpected release. 12. Technical conditions and measures to reduce or avoid environmental release Regular checks of pH values are required when discharging into open waters. In general, waste should be discharged so that it minimises any change in the pH of the surface waters where it is to be disposed of (maintain pH for industrial discharges in the range of 6-9). NOTE: The natural pH and buffer capacity of open waters can vary significantly between different aquatic ecosystems. Nitric acid gradually dissociates in water (HNO3 = H+ + NO3- (pKa= -1.4)) by affecting the pH of the water, depending on its buffer capacity. This may have toxic effects to aquatic organisms (fish, algae, crustaceans) Grupa Azoty Zakłady Azotowe „Puławy” S.A. PAGE 17 OF 18 EXPOSURE SCENARIO No. 2: Nitric acid 55% In compliance with Regulation (EC) No. 1907/2006 with further amendments. Version: 2 Issue date: 21.12.2010 Revision date: 06.09.2012 which are able to adapt to pH change in the range of 6-9. 13. Conditions and measures related to municipal sewage treatment plant 2000 m3/day (default assumption) Average effluent flow rate ≥ 18000 m3/day, (default assumption) Average receiving river flow rate Efficiency of STP ~90% Nitric acid used in professional setting undergoes mixing with different substances. As outcome, various nitric acid compounds are produced. Consequently, such neutralized nitric acid will not affect the micro-organisms in a potential subsequent biological treatment in a municipal waste waster treatment (WWT) plant. 14. Conditions and measures related to waste management Nitric acid is not expected to reach solid waste as such. No external waste recovery is planned. 15. Exposure estimation Professional use of nitric acid (C < 75%) Inhalatory Exposure LEV (local exhaust ventilation) Duration of exposure Mask PROC 5 No >4h No - 0.1 PROC 8a No >4h No - 0.05 PROC 8b No >4h No - 0.05 PROC 9 No >4h No - 0.05 PROC 10 No >4h No - 0.05 PROC 11 No >4h Yes APF40 0.5 PROC 11 No 1-4h Yes APF20 0.6 PROC 13 No >4h No - 0.05 PROC 14 No >4h No - 0.1 PROC 15 No >4h No - 0.01 PROC 19 No >4h No - 0.05 PROC Grupa Azoty Zakłady Azotowe „Puławy” S.A. Mask efficiency (mg/m3) PAGE 18 OF 18
© Copyright 2024 Paperzz