Ethanol and Hydrogen Production from Lignocellulosic Biomass by Thermophilic Bacteria Arnheidur Ran Almarsdottir1, Margret Audur Sigurbjornsdottir1, Johann Orlygsson1,2 1) Faculty of Natural Resource Science, University of Akureyri, Akureyri, Iceland 2) RES, The School for Renewable Science, Akureyri, Iceland e-mail: [email protected] KEY-WORDS: THERMOPHILIC, BACTERIA, ANAEROBIC, ETHANOL, LIGNOCELLULOSIC ABSTRACT Strain AK67, a thermophilic ethanol and hydrogen producing bacteria was isolated from hot spring in SW–Iceland. Growth for strain AK67 was observed at pH’s between 4.0 to 7.5 and temperatures between 50.0 to 70.0°C; optimal growth conditions were at pH 6.0 and 65°C. As determined by full 16S rRNA gene sequence analysis, strain AK67 belongs to the genus Thermoanaerobacterium with closest relation to T. islandicum and T. xylanolyticum. Kinetics of glucose degradation revealed that the main flow of carbon ended in ethanol but other products were acetate, H2 and CO2. At low initial substrate concentrations, ethanol production rate and yield were 4.5 mM h-1 and 1.25 molEtOH/mol glucose, respectively. At loadings of ≥ 50 mM, a clear inhibition in both end product formation and glucose degradation were observed. Apart from glucose, the strain degraded xylose, ribose, glucose, fructose, mannose, galactose, lactose, sucrose, serine, xylan and pectin. The major end products in all cases were ethanol, acetate, hydrogen and carbon dioxide. Ethanol and hydrogen production from hydrolysates (5.0 g L-1 (dw)) made of lignocellulosic biomass (cellulose, newspaper, grass (Phleum pratense), barley straw (Hordeum vulgare), and hemp (stem and leaves (Cannabis sativa L), was investigated. The biomass was pretreated with acid or base as well as enzymes (Celluclast® and Novozymes 188) and heat (autoclaved for 30 min). The strain produced most ethanol (31.0 mM) and hydrogen (14.5 mmol L-1; 4.64 mol H2/g VS cellulose) from cellulose hydrolysates. Ethanol and hydrogen formation from untreated lignocellulosic biomass was considerable less as compared to cellulose; ranging from 1.5 mM ethanol and 0.6 mmol L-1 hydrogen (hemp leaves) to 9.2 mM ethanol and 9.1 mmol L-1 hydrogen (hemp stem). Chemical pretreatment of lignocellulosic biomass always resulted in higher end product formation, especially ethanol. This was most profound in the case of hemp leaves where ethanol production increased from 1.5 mM to 10.1 mM by acid pretreatment. Base pretreatment of biomass also increased ethanol yields but to a lesser extent as compared to acid pretreatment. This was however not the case with acetate and hydrogen production where pretreatment of biomass led to similar or even less hydrogen yields. 1. INTRODUCTION Today, most of the world’s energy demands are met by non-renewable energy sources, causing depletion, environmental deterioration and public health problems. Energy consumption is growing at rising rates at the same time, demanding novel renewable energy sources [1]. Ethanol and hydrogen are two renewable energy sources that have gained increased interest in recent years. Hydrogen has a great potential as a clean, renewable energy carrier since when combusted no CO2 emissions occurs [2,3]. Additionally H2 energy yields are almost three times higher compared to most hydrocarbon fuels [3]. Today, more than 51 billion liters of bioethanol are produced from biomass worldwide [1,4]. Brazil and USA are the largest ethanol producers with 87% of global production [1]. Currently, ethanol production in Brazil, India and South Africa is mainly based on sugar cane but in USA from corn (first generation ethanol) [5]. This production has been strongly debated the last few years because it is competing with the food and feed application, leading to increased interest towards more complex biomass resources. Fermentation from lignocellulosic biomass (e.g. wood, straw and grasses) is an interesting alternative for the production of second generation bioethanol and biohydrogen [6]. Both hydrogen and ethanol can be produced microbiologically through fermentation from various starch- and sugar-based materials [7], there among lignocellulosic biomass. Attention in both ethanol and hydrogen production through dark fermentation has increased in the past few years and high production rates has been achieved [8,9,10]. Thermophiles have many advantages compared to mesophilic microorganisms in hydrogen and ethanol production concerning fast growth rates and their ability to degrade a broad variety of substrates, as well as higher hydrogen yields [11,12]. Additionally, many thermophiles have narrower spectrum of fermentation end products compared to mesophiles. Hot springs are a potential source for hydrogen and ethanol producing microorganisms [8,13]. In this study a thermophilic fermentative bacterium efficient ethanol production is studied. Various monosugars, polymetric carbohydrates and hydrolysates from various complex biomass were used to test the performance of the bacterium. Optimal conditions for hydrogen production in terms of temperature and pH were investigated. Kinetic parameters from glucose degradation were identified. 2. MATERIALS AND METHODS 2.1. Media, isolation and identification of isolate The medium composition and preparation was as described by Orlygsson & Baldursson [14]. Inoculation was 1% and all experiments were done in duplicate. Strain AK67 was isolated from a hot spring (66°C, pH = 7.7) in Graendalur in the SW-Iceland. The methodology concerning isolation procedure is described in Sveinsdottir et al. [13]. The sample was incubated at 60.0°C and pH 6.0 on pectin (2 g L-1) as carbon substrate. The medium (BM) used is described by Orlygsson and Baldursson [14]. For 16S rRNA analysis 16S rRNA genes were amplified from DNA with primers F9 and R1544, specific for bacterial genes [15]. For alignment of sequences with similar sequences was done in the program BioEdit and Clustal X [16,17]. 2.2. Determination of growth Cell concentration was determined by measuring absorbance at 600 nm by Perkin Elmer spectrophotometer. Maximum (specific) growth rate (μmax ) for each growth experiment was derived from the absorbance data (OD600) using the equation: ln(x/x0) = (µ)(t), where x is the measurement of optical density of the culture, x 0 is the initial optical density of the culture, t is the elapsed time and µ denotes the maximum growth rate. Growth kinetic experiment was done for the strain using glucose (20 mM) as the sole carbon source. Growth was measured on time and end product analyzed to determine generation time and the production of end products. Experiments were done in 120 mL bottles with 50 mL liquid medium. Experiments were done in 120 mL serum bottles with 50 mL liquid medium. 2.3. Determination of pHopt and Topt To determine the strain’s optimum pH for growth the pH was set to various levels in the range of 3.0 to 9.0 with increments of 1.0 pH unit. The experimental bottles were supplemented with acid (HCl) or base (NaOH) to set the pH accordingly. To determine the optimum temperature for growth the incubation temperature varied from 30°C to 75°C. For the pH optimum determination the strain was cultivated at 60°C and for the temperature optimum determination the pH was 5.0. Control samples did not contain glucose. Optimal pH and temperature were thereafter used in all experiments performed. Experiments were done in 120 mL serum bottles with 50 mL liquid medium. 2.4. Effect of substrate concentration on growth Effect of increased initial glucose concentration was tested on the strain. Initial glucose concentration varied between 5 to 400 mM. Control samples did not contain glucose. Optical density was measured at beginning and at the end of incubation time (5 days) to determine growth. Glucose, hydrogen, ethanol and acetate were measured as well. Experiments were done in 120 mL serum bottles with 50 mL liquid medium. 2.5. Substrate utilization The ability of strain AK67 to utilize different substrates was tested using the BM medium supplemented with various filter sterilized substrates (20 mM or 2 g L -1). Substrates tested were glucose, fructose, galactose, mannose, xylose, ribose, arabinose, sucrose, lactose, lactate, formate, succinate, malate, pyruvate, oxalate, crotonate, glycerol, inositol, starch, cellulose, xylan, sorbitol, pectin, casamino acids, peptone, beef extract, tryptone, alanine, aspartate, glycine, glutamate, serine, threonine, histidine and cysteine. Growth was observed by increase in optical density which was measured at the beginning and at the end of incubation time (5 days). Where growth was detected, hydrogen, acetate and ethanol were analyzed. Experiments were done in 23 mL serum bottles with 10 mL liquid medium. 2.6. Effect of gas/liquid volume ratio on hydrogen production The influence of partial pressure of hydrogen (ρH2) on hydrogen production was investigated with different ratios of liquid and gas phase. The liquid phase varied from 5 – 90 mL in serum bottles with total volume of 120 mL, thus, the liquid/gas volume ratio varied from 0.043 to 3.0. After 5 days of incubation, optical density was measured as well as end product formation (hydrogen, acetate, ethanol). Glucose was measured at the end of incubation time. 2.7. Pretreatment of biomass and hydrolysate preparation Hydrolysates (HL) were made from different biomass: Whatman filter paper (cellulose), hemp (Cannabis Sativa L.) – leafs and stem fibers, newspaper with ink, barley straw (Hordeum vulgare) and grass (Phleum pratense). The Whatman paper consists of 99% cellulose and was therefore used as control sample. The preparation of the hydrolysates was according to Sveinsdottir et al. [13] yielding a final dry weight of 25 g L-1. Pretreatment of biomass consisted of acid (0.75% H2SO4) or base (0.75% NaOH) (control was without chemical pretreatment) before heating for 30 minutes at 121°C. After heating, the bottles were cooled down to room temperature and the pH adjusted to 5.0 by adding either HCl or NaOH. Two enzymes were added to each experimental bottle, Celluclast® and Novozymes 188 (1 mL of each; 0.25% vol/vol), and incubated in water bath at 45°C for 68h. After the enzyme treatment the pH was measured again and adjusted to the pH optimum of the strain. The hydrolysates were then filtered into sterile bottles to collect the hydrolysates. Fermentation of hydrolysates by strain AK67 was done in 23 mL serum bottles. Eight mL of BM medium was supplemented with 2 mL of hydrolysate (total liquid volume 10 mL) giving a final HL-concentration of 5.0 g L-1. Control sample contained no hydrolysate. The concentration of salts, vitamins and trace elements were kept the same as in medium without hydrolysate additions. 2.8. Analytical methods Hydrogen ethanol and volatile fatty acids were measured by gas chromatograph as previously described [14]. Determination of glucose was performed according to the method from Laurentin and Edwards [18]. 3. RESULTS AND DISCUSSION 3.1. Isolation, identification and phenotypic characterization The strain was isolated from a hot spring in Grensdalur in SW-Iceland. The temperature and pH of the hot spring it originates from were 66.0 °C and 7.7, respectively. The carbon source that was used for isolations was pectine (2 g L-1). The isolate have a rod shape, with a length from 2.0 to 2.5 μm. They occurred singly or in pairs. The cells stained gram-positive. The cells did not produce spores under any oft the culture conditions used.16S rRNA analysis revealed that strain AK67 is a member of the genus Thermoanaerobacterium. The closest phylogenetic relative was Thermoanaerobacterium xylanolyticum and “Thermoanaerobacterium islandicum” with 99.1% similarity of the 1425 bp analysed. 3.2. Temperature and pH ranges The strain grows well between 50.0°C to 70.0°C with optimal temperature being 65.0°C. The maximum growth rate (µmas) was 0.63 h-1 which corresponds to generation time of 1.1 h. No growth was observed below 50.0°C or above 70.0°C. The pH optimum was between 6.0 to 7.0 with maximum growth rate of 0.59 h-1 but growth occurred between pH 4.0 to 7.5. 3.3. Kinetics of glucose degradation Kinetics of glucose degradation to various end products was investigated (Fig. 1). Glucose was completely degraded in 15 hours. The doubling time was 1.01 h (µ max = 0.684 h-1). The main end products produced were ethanol (25.0 mM), acetate (10.5 mM) and hydrogen (15.6 mmol L-1). During exponential growth the ethanol production rate was 4.5 mM EtOH h-1 and hydrogen 2.8 mmol H2 L-1h-1. Figure 1. Degradation of glucose (20 mM) by strain AK67 and end product formation. Thus, end product formation from glucose is as follows: 20 mM Glucose 25.3 mM EtOH + 10.5 mM Acetate + 15.5 mmol L-1 H2 + 35.8 mM CO2 The carbon balance was calculated as 100% assuming that 11% of the carbon is assembled into biomass. 3.4. Effect of substrate concentrations Different initial glucose concentrations were used to investigate its effect on end product formation for the strain (Table 1). Table 1. End product formation from different initial glucose concentrations. Also shown are glucose concentration after fermentation. Values represent mean of two replicates. Initial glucose (mM) 0 5 10 20 50 100 200 400 End product formation (mmol/L) Ethanol 3.7 5.7 13.3 22.9 28.2 28.3 28.7 26.7 Acetate 2.2 2.0 4.5 7.4 8.9 9.3 8.6 8.9 Hydrogen 1.2 3.9 6.5 11.2 15.2 15.5 12.5 14.3 End glucose (mM) 0.0 0.3 0.3 0.4 10.3 55.9 159.5 357.5 High initial substrate concentration may play an important role in end product production rates and yields [11, 19, 20, 21]. This has been investigated for hydrogen producing bacteria e.g. Citrobacter species where glucose loadings of 1, 5 and 25 g L-1 resulted in 2.5, 1.2 and 0.8 mol-H2/mol-glucose degraded [22]. However, fermenting microorganisms can also have limited tolerance towards increased substrate loadings [23,24]. This was observed in present study when strain AK 67 was cultivated on different initial concentrations of glucose varying from 5 – 400 mM. More than 90% of glucose were degraded at low (5, 10 and 20 mM) concentrations but much less at higher (≥ 50 mM) concentrations. This is also reflected in the relatively low concentrations of end products at high initial glucose concentrations compared to the lower substrate loadings. Additionally, although the strain can growt at low pH values, the inhibition at high substrate loadings may simply be caused be very low pH’s in these cultures. This is however not very likely because of relatively little amounts of acetate formed compared to ethanol and because the buffer capacity in the medium used was above 30 mM. Unfortunately, pH was not measured in the experiments after fermentation. The phenotypic properties of AK67 were consisted with those of many saccharolytic species within Thermoanaerbacterium; capable of the degradation of various carbohydrates to volatile fatty acids, ethanol and H2 plus CO2. 3.5. Substrate utilization One of the major issues of utilizing thermophilic bacteria for biofuel production from lignocellulosic material is their ability to degrade a broad range of carbohydrates present in the biomass. The isolate showed growth on various types of carbohydrates as the sole carbon and energy source (Table 2). Of the three tested pentoses the strain degraded xylose and ribose but not arabinose. All four hexoses and disaccharides tested were degraded as well as serine, pectine and xylan. End product formation on all these substrates were acetate, ethanol and H2 + CO2. Other substrates were not degraded Table 2. End product formation from various substrates by strain AK 67. Values represent mean of two replicates. Substrates Yeast extract Xylose Ribose Glucose Galactose Fructose Mannose Lactose Sucrose Pectin Xylan Serine End product formation (mmol/L) Ethanol 2.7 25.4 20.6 24.6 35.4 19.9 22.4 43.2 33.7 10.5 26.9 3.2 Acetate 1.8 10.2 12.1 12.8 6.5 11.4 12.7 16.0 18.5 17.6 14.5 6.5 Hydrogen 1.2 6.8 8.0 8.4 4.3 7.5 8.4 10.6 12.2 11.6 9.5 4.3 3.6. Effect of partial pressure of hydrogen To investigate the influence of the partial pressure of hydrogen (pH2) on hydrogen production, the strain was cultivated using different liquid/gas volume ratios (Fig. 2). Figure 2. Effect of liquid/gas phase ratio on end product formation on glucose (20 mM) by strain AK67 The strain produces 35.5% of the theoretical yield (1.42 mol H2/mol glucose) of hydrogen with the lowest liquid/gas phase ratio, dropping to 25.0% (1.0 mol H2/mol glucose) with the highest ratio. In this case it is assumed that the theoretical yield is 4 moles of hydrogen per mole hexose degraded and acetate is the only volatile end product [7,25]. The change in partial pressure of hydrogen is known to affect the end product formation by anaerobic bacteria such that at high pH2 more reduced products like ethanol and lactate are favoured but away from acetate/butyrate and H2 [7,26]. This was however not reflected in ethanol production at various pH2 in present study. By using the fermentation data from the lowest and highest L-G ratios the following equations are observed: 1.0 Glucose 1.45 EtOH + 0.73 Acetate + 1.42 H2 + 2.18 CO2 (low L-G; Eq.1) 1.0 Glucose 1.24 EtOH + 0.59 Acetate + 1.00 H2 + 1.83 CO2 (high L-G; Eq.2) Surprisingly, at high pH2 ethanol production decreases. The most likely explanation for this is that the electrons are directed towards the reduction of pyruvate to lactate which was unfortunately not analyzed in present investigation. This is also supported by the fact that all glucose was degraded in all experimental bottles revealing lower carbon recoveries from the high liquid/gas phase bottles. 3.7. End product formation from hydrolysates Strain AK67 was inoculated into BM medium containing various types of biomass hydrolysates (5 g L-1) either untreated or pretreated with acid (H2SO4) or base (NaOH) at 0.75% concentrations. Not surprisingly, highest end product formation was observed from the cellulose (Whatman paper) controls. Experimental bottles containing cellulose without chemical pretreatment showed ethanol and hydrogen yields of 31.0 mM and 17.9 mmol L-1 (4.64 mol H2/g TS cellulose), respectively. Lower yields were observed in chemically pretreated cellulose. Of untreated lignocellulosic biomass highest ethanol concentrations were observed on hemp stem and grass hydrolysates, or 9.2 mM 6.8 mM, respectively. Chemical pretreatment always resulted in higher ethanol recoveries as compared to untreated biomass. This increase was lowest on hemp stem (base) or 1.6fold compared to the untreated sample and highest on hemp leaves (acid), 6.7 fold. Additionally, acid pretreatment of biomass always resulted in higher ethanol yields as compared to base pretreatment. Hydrogen and acetate production was however not influenced to the same extent in chemically pretreatment of the hydrolysates. Hydrogen production is indeed in good correlation with acetate production which is not surprising since no hydrogen is produced when carbon flow is directed towards ethanol [26]. The reason for this different increase of end products is difficult to explain from the data obtained. One explanation might be the formation of inhibitory compounds that act directly on the enzyme involved in the formation of acetate and hydrogen but not on alcohol dehydrogenase. Table 3. Production of end products from hydrolysates made from different biomass. Values represent mean of two replicates. End product formation (mmol/L) Biomass and pretreatement Cellulose Cellulose - acid Cellulose- base Hemp Stem Hemp Stem - acid Hemp Stem - base Hemp Leaf Hemp Leaf - acid Hemp Leaf - base Grass Grass - acid Grass - base Paper Paper- acid Paper - base Straw Straw - acid Straw - base Ethanol Acetate Hydrogen 31.0 16.0 26.5 9.2 15.2 14.7 1.5 10.1 5.0 6.8 16.7 15.2 3.1 8.6 5.3 3.9 13.6 7.5 14.5 7.5 11.9 4.8 5.5 7.3 1.4 3.9 3.6 3.5 4.4 6.1 2.5 4.4 4.1 3.0 4.9 5.1 17.9 7.5 12.5 9.2 5.0 7.2 0.6 4.7 3.9 5.5 5.2 7.8 4.0 5.4 4.5 4.9 3.8 5.0 Yields of ethanol from hydrolysates of lignocellulosic biomass by thermophilic bacteria have been addressed lately. In our previous investigations yield of ethanol have been similar or even higher from slightly higher hydrolysates loadings (7.5 g L-1) by Thermoanaerobacter and Thermoanaerobacterium species [13]. Sommer and co-workers [11] showed that thermophilic bacteria produced between 9.8 – 25.7 mM of ethanol from undiluted wheat straw hydrolysate (60 g L-1). Thermoanaerobacter ethanolicus has been reported to produce 24 mM of ethanol when cultivated in steam-exploited birch wood hemicelluloses hydrolysate (0.8 w/v) [27] and Clostridium thermosaccharolyticum produced 40 mM of ethanol in oak sawdust pretreated with 1% sulfuric acid [28]. Clearly, at high hydrolysate concentrations, the yield of ethanol decreases dramatically. Microorganisms producing promising yields on pure glucose and xylose do not necessarily do well in pretreated hydrolysate that contains inhibitory compounds like acetate, furfural and lignin degradation products [29]. Hydrogen production from lignocellulosic biomass has got increased attention recently. Several studies on thermophilic bacteria growing on untreated wastewater cellulose have shown yields between 0.82 and 1.24 mol-H2/mol glucose equivalents [30, 31]. Co-culture studies of Clostridium thermocellum and Thermoanaerobacterium saccharolyticum on hydrogen production from microcrystalline cellulose resulted in 1.8 mol-H2/mol-glucose equivalents [32]. Other studies on pretreated hydrolysates from lignocellulosic biomass have shown higher yields. Lalaurette et al. [33] showed hydrogen yields of 1.64 mol-H2/mol-glucose equivalent from corn stover hydrolysates (pretreated with dilute sulfuric acid) by Clostridium thermocellum. Mixed culture studies (35 and 50°C) on the same biomass pretreated with steam explosion and dilute sulfuric acid resulted in 2.84 mol-H2/mol-glucose equivalents [34]. Since strain AK67 directs its end products mostly to ethanol, both at low and high pH2 the strain cannot be regarded as good hydrogen producer. Assuming that all glucose is released from pure cellulose during hydrolysis, an initial glucose concentration of 30.8 mM would be available for fermentation. 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