Study on temperature calibration of a silicon substrate in a temperature programmed desorption analysis N. Hirashita,a) T. Jimbo,b) T. Matsunaga,c) M. Matsuura,d) M. Morita,e) I. Nishiyama,f) M. Nishizuka,g) H. Okumura,h) A. Shimazaki,i) and N. Yabumotoj) Working Group of Equipment, Ultraclean Standardization Committee, Ultraclean Society, Cosmos Hongo, Building 8F, 4-1-4 Hongo, Bunkyo-ku, Tokyo 113-0033, Japan 共Received 11 September 2000; accepted 30 April 2001兲 In this work we propose a standard practice covering temperature calibration of a Si substrate, ranging from 400 to 1000 °C, for temperature programmed desorption 共TPD兲 analysis. The practice consists of heating silicon calibration materials at a controlled rate in a TPD instrument, measuring characteristic desorption peak temperatures, and quadratic calibration fitting the measured temperatures to standard temperatures. The calibration materials are 共1兲 a CaC2O4•H2O pellet on Si, 共2兲 Ar, and 共3兲 H ion implanted into Si wafers. The standard temperatures of the characteristic desorption, associated with decomposition, structural transformation, and lamination of Si, were determined by a special TPD instrument with the highest isothermal space around the specimen in several laboratories, which was confirmed to be accurate for practical application. The precision of this practice was determined in an interlaboratory test in which four to five laboratories participated using two different instrumental models. This proved that the correction practice provided interlaboratory precision of 5.7 °C between 400 and 1000 °C for ramping rates of 10, 30, and 60 °C/min. © 2001 American Vacuum Society. 关DOI: 10.1116/1.1380231兴 I. INTRODUCTION Over the past decade, thermally evolved gas analysis, socalled temperature programmed desorption 共TPD兲 or thermal desorption spectroscopy 共TDS兲, has been widely used in the research and development of fabrication processes and in new material used in ultralarge-scale integrated 共ULSI兲 circuits.1 This is because of the high detection sensitivity of thermal desorption and high reproducibility of evaluation even for air components such as H2 and H2O. 2 The outgassing characteristics of Si substrates as well as of thin film used in ULSI devices, such as desorption temperature, the amount of outgassing, and assignment of outgasing molecules, are important for developing device reliability3,4 and can be most conveniently determined by this method. In thermal analyses which employ temperature scanning at a constant heating rate, the temperature of the specimen rises as a result of heat flow from the heat source. This inevitably creates a temperature gradient between the specimen and the temperature-measuring device. Since, in particular, TPD measurements in a high vacuum generally make it difficult to secure reasonable isothermal space, the temperaturea兲 Present address: Oki Electric Industry Co. Ltd.; electronic mail: [email protected] b兲 Present address: Hitachi, Ltd. c兲 Present address: Matsushita Technoresearch, Inc.; electronic mail: [email protected] d兲 Present address: Mitsubishi Electric Corporation. e兲 Present address: Osaka University. f兲 Present address: NEC Corporation. g兲 Present address: Toshiba Microelectronics Corporation. h兲 Present address: Toray Research Center, Inc. i兲 Present address: Toshiba Corporation. j兲 Present address: NTT Advanced Technology Corporation; electronic mail: [email protected] 1255 J. Vac. Sci. Technol. A 19„4…, JulÕAug 2001 measuring device, if inadequately positioned, may not indicate the exact temperature of the specimen. However, the instrument’s ramping temperature was not precisely calibrated to the specimen temperature in most instruments due to difficulties in measuring the specimen temperature in vacuum. These circumstances used to provide rather large differences in desorption temperature between one laboratory and another. In order to assess the temperature discrepancy in TPD measurements and, if necessary, to establish a standard method by which to correct specimen temperature of the Si substrate, the Working Group of Equipment started research as part as the Ultraclean Standardization Committee of the Ultraclean Society in 1996. The Group involved 10 organizations 共9 private enterprises made up of 7 ULSI device manufacturers and a university兲 with three kinds of instrument model of the TPD apparatus. According to the standard procedure5,6 used in thermal analysis, we started to find sublimation, melting transition, phase transformation materials rather than pyrolytic surface desorption materials as temperature-calibration standards. However, there has been little work on this issue, since desorption concomitant with the phase transformation is necessary for TPD measurements. In this regard, nevertheless, organic solvents included in inorganic crystal complexes such as in 1, 4-dioxane including K2SO4 have been reported to evolve during crystalline phase transformation of the matrix.7 Also, the decomposition temperature of CaC2O4 to evolve CO, leaving CaCO3, had been reported to be less pressure dependent.8 In addition to these kinds of inorganic complexes, ion-implanted Si materials have been also examined for temperature-calibration standards because of their practical use in the semiconductor industry. 0734-2101Õ2001Õ19„4…Õ1255Õ6Õ$18.00 ©2001 American Vacuum Society 1255 1256 Hirashita et al.: Study on temperature calibration of silicon 1256 substrates using standard materials for TPD analysis, with temperatures ranging from 400 to 1000 °C. II. EXPERIMENT FIG. 1. Schematics of three instrument models of TPD apparatuses used in this work. The Working Group found that even using the same materials the desorption temperature differed more than 100 °C between different laboratories. In this article we propose a standard practice covering temperature calibration of silicon Three instrument models of the TPD apparatus were used in this work of the Working Group, and they are schematically shown in Fig. 1. Types 共a兲 and 共b兲 used an infrared light for specimen heating while, in type 共c兲, the specimen was heated in a Ta crucible furnace by W resistive heating. The base pressures of all apparatuses were less than 10⫺4 Pa and the apparatuses equipped with a quadrupole mass spectrometer for desorbed gas measurements. Type 共a兲 was also equipped with a loadlock chamber for easy specimen exchange. In type 共a兲, the specimen temperature was measured by two methods. The first method used a W/Re thermocouple 共0.25 mm in diameter兲 placed in the specimen stage of quartz just below the specimen 共⬍0.5 mm兲, as shown in Fig. 1共a兲. The other was measured by a W/Re thermocouple 共0.1 mm in diameter兲 attached to the specimen surface using a linear motion feedthrough unit in vacuum. Ramp heating of specimen could be controlled by either device. In type 共b兲, the specimen temperature was measured by a type R thermocouple placed in the neighborhood of the specimen. Both were placed in a uniform temperature region of the furnace. In type 共c兲, a Ta crucible was placed on a Ta plate, with the type R thermocouple being caulked, and was immersed in a W resistive heating furnace, as described later in detail. Ramping rates of 10, 30, and 60 °C/min were examined in this work for practical application. Various materials with H and Ar ion-implanted Si wafers and pellets of inorganic complexes on Si, such as oxalate 共CaC2O4 and BaC2O4兲, sulfate 共K2SO4 and ZnSO4兲, carbonate 共Na2CO3, CaCO3, BaCO3, and SrCO3兲, and nitrate (NaNO3), were examined by TPD analysis in different laboratories. In some TPD apparatuses, the ramping temperature was calibrated to the Si temperature by a special thermocouple embedded with ceramics in Si wafers.9 The applicability of this calibration method was also examined by measuring the same specimens in each laboratory. It should be noted that an absolute temperature accuracy of ⫾0.5% was guaranteed for all thermocouples used in this work. TABLE I. Material used to examine the Si specimen temperature. Specimen Specification A B H⫹ implanted Si 共with 40 kV/1⫻1017 cm⫺2) CaC2O4H2O pellet on Si C D E Ar⫹ implanted Si 共with 60 kV/2⫻1015 cm⫺2兲 15 ⫺2 BF⫹ 2 implanted Si 共with 60 kV/5⫻10 cm 兲 H-terminated Si共100兲 surface J. Vac. Sci. Technol. A, Vol. 19, No. 4, JulÕAug 2001 Desorption 共°C兲 H2 共⬃400兲 Co 共⬃520兲 CO2 共⬃600兲 Ar 共⬃700 and ⬃1000兲 SiF4 共⬃670兲 H2 共⬃400 and ⬃500兲 1257 Hirashita et al.: Study on temperature calibration of silicon FIG. 2. Desorption curves obtained from the standard specimens. Desorption curve 共a兲 is a pyrograph of a mass number of 2 from standard specimen A. Desorption curve 共b兲 is a pyrograph of a mass number of 28 from standard specimen B. Desorption curve 共c兲 is a pyrograph of a mass number of 40 from standard specimen C. III. RESULTS AND DISCUSSION Ion-implanted specimens demonstrated distinct sharp desorption characteristics and high reproducibility, while inorJVST A - Vacuum, Surfaces, and Films 1257 ganic complexes other than oxalate did not exhibit any reproducible desorption characteristics. Possible materials for examining the Si specimen temperature are determined by the following criteria: easy measurement 共showing a sharp desorption peak兲, no history of specimen preparation, stability, and easy availability. The most plausible candidates are listed in Table I as well as specimen preparation. Details of the preparation are described in the Appendix. Typical desorption curves obtained from the specimens of A, B, and C in Table I are shown in Fig. 2. Desorption curve 共a兲 is a pyrograph of H2 from specimen A 共H⫹ implanted Si兲. Desorption curve 共b兲 is a pyrograph of CO from specimen B 共CaC2O4•H2O pellet on Si兲. Desorption curve 共c兲 is a pyrograph of Ar from specimen C 共Ar⫹ implanted Si兲. We refer to the desorption peaks as A 1 , B 1 , C 1 , and C 2 , denoted in Fig. 2. The A 1 desorption is considered to be attributed to lamination of the Si films due to cleavage.10 The B 1 desorption results from the decomposition of CaC2O4 to form CaCO3. The C 1 desorption is associated with the solid phase epitaxial growth of amorphous Si formed by ion implantation and the C 2 desorption with the epitaxial realignment of microcrystalline Si.11 Since all exhibit fairly sharp desorption peaks, the desorption temperature is defined as the temperature at the top of the desorption peak. The desorption temperatures of A 1 , B 1 , C 1 , and C 2 peaks measured at different laboratories are listed in Table II, which shows that the desorption temperatures differed more than 100 °C between laboratories. The ramping rate was 30 °C/min. Also tabulated are desorption temperatures measured after each instrumental ramping temperature calibrated to the Si temperature using the thermocouple embedded with ceramics in the Si specimen. However, the results between interlaboratory tests are varied, indicating the need for a standard practice for temperature correction of Si substrates using a standard specimen for TPD analysis. The temperature calibration method proposed in this work consists of measuring standard specimens to find the desorption peak temperatures for individual instruments and subsequent correction of the instruments’ ramping temperature by means of a quadratic function fitting the measured temperatures to the standard desorption temperatures. Therefore, the silicon substrate temperature can be obtained by quadratic fitting as a function of the instrument’s ramping temperature for a certain ramping rate. According to the criteria previously mentioned we selected specimens A, B, and C in Table I as temperature-calibration standard specimens. The quadratic function fitting was found to provide a better fit than linear fitting for all types of TPD apparatus. The applicability of this correction practice is discussed next. Standard desorption temperatures were first determined by a TPD apparatus of type 共c兲 which had the highest isothermal space around the specimen among others in our Working Group. A schematic showing instrument details is in Fig. 3. Standard specimens were mounted on Si substrates, in which the type R thermocouple was embedded with ceramics, and were inserted into the crucible, and ramping was controlled by the embedded thermocouple. Standard desorp- 1258 Hirashita et al.: Study on temperature calibration of silicon 1258 TABLE II. Desorption peak temperatures 共°C兲 from specimens of A, B, and C in Table I before and after temperature calibration using thermocouples embedded in a Si substrate. Organization 共TPD type兲 Before calibration After calibration Desorption 1共a兲 2共b兲 3共c兲 4共a兲 5共a兲 Average Standard deviation A1 ¯ ¯ ¯ ¯ ¯ ¯ ¯ B1 C1 C2 502 792 1173 525 680 990 549 746 1153 468 675 981 556 718 1078 520 722.2 1075 36.0 48.6 89.1 A1 408 ¯ 413 ¯ ¯ 410.5 3.5 B1 C1 C2 533 711 1008 543 715 998 530 706 973 529 708 1019 532 686 961 533.4 705.2 991.8 5.6 11.3 24.2 TABLE III. Desorption peak temperature 共°C兲 of the standard materials. Standard specimen C Ar⫹ implanted Si (2⫻1015/cm2) substrate Ramping rate 共°C/min兲 Standard specimen A H⫹ implanted Si (1⫻1017/cm2) substrate Peak A 1 Standard specimen B CaC2O4•H2O pellet on a Si substrate Peak B 1 Peak C 1 Peak C 2 10 30 60 374 396 420 511 522 533 681 706 720 959 988 1003 TABLE IV. Desorption peak temperatures 共°C兲 of the standard materials obtained by various methods. A ramping rate of 30 °C/min was used for all measurements. Ramping rate 共30 °C/min兲 Method Standard specimen C Ar⫹ implanted Si (2⫻1015/cm2) substrate Standard specimen A H⫹ implanted Si (1⫻1017/cm2) substrate Peak A 1 Standard specimen B CaC2O4•H2O pellet on a Si substrate Peak B 1 Peak C 1 Peak C 2 396⫾1 398⫾2 ¯ ¯ 522 529⫾6 ¯ 524 706⫾1 707⫾5 724 ¯ 988 998⫾9 ¯ ¯ This work Embedded TC TG-MS TG TABLE V. Summary of interlaboratory testing using specimens B, D, and E in Table I. The unit of measure is °C. Ramping 共°C兲 rate Organization 共TPD type兲 Specimen 1共a兲 2共b兲 3共a兲 4共a兲 5共a兲 Average Standard deviation 10 E E B D 358 486 571 644 357 502 582 630 340 493 570 636 362 495 573 646 ¯ ¯ ¯ ¯ 354.3 494.0 574.0 639.0 9.7 6.6 5.5 7.4 30 E E B D 370 506 595 666 381 512 594 680 351 508 585 663 367 506 598 676 379 507 606 667 367.3 508.0 593.0 671.3 12.4 2.8 5.6 8.1 60 E E B D 404 522 615 682 408 543 618 679 419 527 604 673 401 531 617 679 405 523 609 677 408.0 530.8 613.5 678.3 7.9 9.0 6.5 3.8 J. Vac. Sci. Technol. A, Vol. 19, No. 4, JulÕAug 2001 1259 Hirashita et al.: Study on temperature calibration of silicon FIG. 3. Schematic drawing of measurement of the standard temperatures. tion temperatures of A 1 , B 1 , C 1 , and C 2 peaks measured by this method are summarized in Table III for ramping rates of 10, 30, and 60 °C/min. These desorption temperatures were precisely reproduced within ⫾1 °C over a few measurements. Table IV compares desorption peak temperatures measured by this method with other methods such as thermogravimetry 共TG兲 and thermogravimetry-mass spectrometry 共TG-MS兲 measurements with the same ramping rate of 30 °C/min. Specimen temperatures of TG and TG-MS measurements were calibrated by the standard method.5,6 Also, the desorption temperatures evaluated by all instrument models, where ramping was controlled by the thermocouple embedded in the standard specimens, agree well each other and the average values are given in Table IV. The measurements by each technique are found to agree well, although the TG and TG-MS measurements were employed at atmospheric pressure. As previously mentioned, the C 1 desorption is concomitant with the solid phase epitaxial growth of amorphous Si formed by ion implantation, which does not involve a significant volume change. Thus, thermodynamical consideration, known as the Clausius–Clapeyron relationship, predicts that the phase transformation temperature is less pressure dependent. It is also noted that although the B 1 desorption is associated with the decomposition of CaC2O4, the desorption temperature is found to be less pressure dependent, as evidenced by a fact that the CO desorption temperature is coincident between TG, reduced pressure TG, and TPD measurements.12 Similar results had been reported for that system.8 Therefore, the validity of the standard temperatures measured by the aforementioned method using type 共c兲 is considered to be assured. The precision of this method was determined in an interlaboratory test in which five laboratories participated using two instrument models other than the type 共c兲 used to determine the standard desorption temperatures. In this test, the common specimens of B 共CaC2O4 •H2O pellet on Si兲, D (BF⫹ 2 implanted Si兲, and E 关H-terminated Si共100兲 surface兴 in JVST A - Vacuum, Surfaces, and Films 1259 FIG. 4. Relationship between standard deviation and average desorption peak temperature of common specimens obtained from interlaboratory tests. Table I were used to measure desorption of CO2, SiF4, and H2, each for 10, 30, and 60 °C/min. The measured results are summarized in Table V. The desorption temperatures corrected by this practice agree fairly well among laboratories. The standard deviation of the corrected desorption temperatures is also plotted in Fig. 4 as a function of the average of the corrected temperature, where the average temperature below 400 °C was removed because of less reliable data due to extrapolation of the fitting procedure. All standard deviation is found to be below 10 °C. The results are, however, scattered and do not show any schematic dependence on temperature. The normalized standard deviation, evaluated from all deviations from the average values for each interlaboratory test condition, was approximately 5.7 °C. Consequently, the normalized standard deviation of 5.7 °C is considered to be applicable to the precision of the Si substrate temperature throughout the temperature range of 400–1000 °C by this practice. Finally, a prescription of the standard specimens should be discussed. The ion-implanted Si specimens were stable and time-dependent deterioration was not evident over several years during the course of this study. However, ionimplantation conditions, such as a dose in quantity and acceleration energy, were found to alter the desorption characteristics. The ion implantation calibrated within 5% accuracy is recommended for use in the standard specimen preparation. Also, 6 and 8 in. wafers are confirmed to provide the same temperature. The standard specimen of a CaC2O4 •H2O pellet on Si was also rather stable and timedependent deterioration was not evident over a period of a few weeks. Although the details are not clarified yet, the temperature of the B 1 desorption was not dependent on the amount of CaC2O4 •H2O pellet on Si within a range in quantity, as described in the Appendix. IV. CONCLUSION A standard practice covering temperature calibration of a silicon substrate, ranging from 400 to 1000 °C, for tempera- 1260 Hirashita et al.: Study on temperature calibration of silicon ture programmed desorption analysis was proposed. The practice consists of heating silicon calibration materials at a controlled rate in a TPD instrument, measuring characteristic desorption peak temperatures, and quadratic calibration fitting of these results to the standard temperatures. The calibration materials are a CaC2O4 •H2O pellet on Si, Ar, and H ion implanted into Si wafers. The standard temperatures of the characteristic desorption, associated with decomposition, structural transformation and lamination of silicon, were determined by a special TPD instrument with the highest isothermal space around the specimen among the laboratories. The precision of this practice was examined by an interlaboratory test in which four to five laboratories participated using two different instrument models. This test using a few common specimens proves that the normalized standard deviation, measured in different laboratories for all the measurements with ramping rates of 10, 30, and 60 °C/min, is estimated to be 5.7 °C between 400 and 1000 °C. ACKNOWLEDGMENTS The authors would like to thank Professor Takeo Ozawa of Chiba Institute of Technology, Professor Tadahiro Ohmi of Tohoku University, Professor Yasuo Tarui of Waseda University, and Dr. Hiroyuki Harada of Nisso Engineering Co. for discussion and encouragement. They also deeply thank Dr. Tsuneo Ajioka of NTT Electronics, Dr. Ken-ichi Ohtsuka and Dr. Takaaki Kimura of Fujitsu, Dr. Hidehiro Kojiri of Applied Matrials Japan, Dr. Hideki Tomioka of Hitachi, Dr. Yoshikatsu Nagasawa of Toray Research Center, and Dr. Yoshiaki Yoshioka of Matsushita Technoresearch, who offered many ideas and data as members for some of the duration of the research activity of the Working Group of Equipment, Ultraclean Society. APPENDIX: SPECIMEN PREPARATION 1. H¿ implanted Si „high dose… A Czochralski-grown 共Cz兲 p-type 共1–2 ⍀ cm兲 Si 共100兲 wafer 6 or 8 in. in diameter was first oxidized to 10 nm thickness. H⫹ was implanted into Si through the oxide at an acceleration energy of 40 kV with a dose of 1⫻1017/cm2 and an incident angle of 7°. A significant increase in wafer temperature during ion implantation was avoided by the use of ion current of ⬍10 mA and/or with the wafers being mounted on a water-cooled disk. The surface oxide was not removed before TPD measurements. 2. CaC2O4"H2O pellet on Si Commercially available CaC2O4•H2O 0.5 g in weight was added into 10 ml of de-ionized water and agitated well at room temperature. A suspension of 5–10 l was dropped onto the Cz Si 共100兲 surface and dried at atmospheric pressure to a form pellet. J. Vac. Sci. Technol. A, Vol. 19, No. 4, JulÕAug 2001 1260 3. Ar¿ implanted Si A Cz p-type 共2–5 ⍀ cm兲 Si 共100兲 wafer 6 or 8 in. in diameter was first oxidized to 2 nm thickness. Ar⫹ was implanted into Si through the oxide at an acceleration energy of 60 kV with a dose of 2⫻1015/cm2 and an incident angle of 7°. A significant increase in wafer temperature during ion implantation was avoided by the use of an ion current of ⬍10 mA and/or with the wafers being mounted on a watercooled disk. The surface oxide was not removed before TPD measurements. 4. BF2¿ implanted Si A Cz n-type 共10–20 ⍀ cm兲 Si 共100兲 wafer of 6 or 8 in. in diameter was first oxidized to 10 nm thickness. BF⫹ 2 was implanted into Si through the oxide at an acceleration energy of 60 kV with a dose of 5⫻1015/cm2 and an incident angle of 7°. A significant increase in wafer temperature during ion implantation was avoided by the use of an ion current of ⬍10 mA and/or with the wafers being mounted on a watercooled disk. The surface oxide should be removed by dilute HF solution prior to TPD measurements. 5. H-terminated Si „100… surface A chemically cleaned Cz p-type 共1–10 ⍀ cm兲 Si 共100兲 substrate was dipped into 0.5%–5% HF solution, rinsed by de-ionized water, and dried to form H-terminated Si surfaces.13 1 N. Yabumoto, K. Minegishi, K. Saito, M. Morita, and T. Ohmi, Proceedings of the 1st International Symposium on Cleaning Technology in Semiconductor Device Manufacturing/1989, edited by J. Ruzyllo and R. E. Novak 共The Electrochemical Society, Pennington, NJ, 1990兲, Vol. 90–9, p. 265. 2 N. Hirashita and T. Uchiyama, Bunseki Kagaku 43, 757 共1994兲. 3 N. Shimoyama, K. Machida, K. Naruse, and T. Tsuchiya, VLSI Tech. Dig. 94 共1992兲; K. Shimokawa, T. Usami, S. Tokitoh, N. Hirashita, M. Yoshimaru, and M. Ino, ibid. 96 共1992兲. 4 N. Hirashita, M. Kobayakawa, A. Arimatsu, F. Yokoyama, and T. Ajioka, J. Electrochem. Soc. 139, 794 共1992兲; N. Hirashita, S. Tokitoh, and H. Uchida, Jpn. J. Appl. Phys., Part 1 32, 1787 共1993兲. 5 JIS K0129, Japanese Industrial Standard General Rules for Thermal Analysis 共1994兲. 6 ASTM E967-83 共1984兲, pp. 815–820. 7 P. D. Gam and R. L. Tucker, J. Therm. Anal. 5, 483 共1973兲. 8 K. P. Pribylov, D. Sh. Fazlullina, and R. M. Chechetkin, J. Inorg. Chem. 8, 3182 共1968兲. 9 P. Vandenabeele and W. Renken, Mater. Res. Soc. Symp. Proc. 470, 17 共1997兲. 10 Q.-Y. Tong and R. W. Bower, MRS Bull. 40 共1998兲. 11 N. Hirashita, Jpn. J. Appl. Phys., Part 1 38, 613 共1999兲. 12 T. Matsunaga 共private communication兲. 13 T. Takahagi, I. Nagai, A. Ishitani, H. Kuroda, and N. Nagasawa, J. Appl. Phys. 64, 3516 共1988兲.
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