Indian Journal of Experimental Biology Vol. 51, April 2013, pp. 322-335 Statistical and evolutionary optimization for enhanced production of an antileukemic enzyme, L-asparaginase, in a protease-deficient Bacillus aryabhattai ITBHU02 isolated from the soil contaminated with hospital waste Yogendra Singh & S K Srivastava* School of Biochemical Engineering, Indian Institute of Technology, Banaras Hindu University, Varanasi 221005, India Received 17 August 2012; revised 19 December 2012 Over the past few decades, L-asparaginase has emerged as an excellent anti-neoplastic agent. In present study, a new strain ITBHU02, isolated from soil site near degrading hospital waste, was investigated for the production of extracellular L-asparaginase. Further, it was renamed as Bacillus aryabhattai ITBHU02 based on its phenotypical features, biochemical characteristics, fatty acid methyl ester (FAME) profile and phylogenetic similarity of 16S rDNA sequences. The strain was found protease-deficient and its optimal growth occurred at 37 °C and pH 7.5. The strain was capable of producing enzyme L-asparaginase with maximum specific activity of 3.02±0.3 Umg-1 protein, when grown in un-optimized medium composition and physical parameters. In order to improve the production of L-asparaginase by the isolate, response surface methodology (RSM) and genetic algorithm (GA) based techniques were implemented. The data achieved through the statistical design matrix were used for regression analysis and analysis of variance studies. Furthermore, GA was implemented utilizing polynomial regression equation as a fitness function. Maximum average L-asparaginase productivity of 6.35 Umg-1 was found at GA optimized concentrations of 4.07, 0.82, 4.91, and 5.2 gL-1 for KH2PO4, MgSO4.7H2O, L-asparagine, and glucose respectively. The GA optimized yield of the enzyme was 7.8% higher in comparison to the yield obtained through RSM based optimization. Keywords: 16S rRNA gene, Bacillus aryabhattai ITBHU02, FAME analysis, L-asparaginase, Protease-deficient In recent years, L-asparaginase (L-asparagine amidohydrolase EC 3.5.1.1) has emerged as an important enzyme in rapidly growing enzyme industry, owing its potential use in certain kinds of lymphoblastic malignant therapies, mainly in acute lymphoblastic leukemia (ALL) and lymphosarcoma1,2 and in food industries to prevent acrylamide formation in fried food at high temperature3. L-asparaginase catalyzes the hydrolysis of amide group of the side chain in L-asparagine to yield L-aspartate and ammonia. The selective cytotoxicity for leukemic cells without affecting normal cells, by treatment of L-asparaginase, occurs due to effective depletion in L-asparagine level at circulating plasma pools in the body, resulting in inhibition of protein synthesis and finally inhibition of DNA and RNA synthesis, causing apoptotic cell death of leukemic cells4. Since some leukemic cells, ———————— * Correspondent author Telephone: +91 542 6702886; Fax: +91 542 2368428 E-mail: [email protected] (S. K. Srivastava); [email protected] completely differing from normal cells, are not capable of synthesizing asparagine synthetase enzyme, these are totally dependent on the exogenous supply of L-asparagine. Currently, L-asparaginase purified from two microbial sources viz. Escherichia coli and Erwinia carotovora is extensively used in clinical treatment of leukemia, but their prolonged administration induces immunogenic side effects like allergic reactions, anaphylaxis, pancreatitis and neurological seizures and anti-asparaginase antibodies so formed, inactivate the enzyme2,5,6. To overcome the toxicity associated with the clinical preparations of asparaginases from current sources, a new serologically different enzyme, having same therapeutic effect, is required. To obtain a better and alternative source of L-asparaginase, there is an ongoing interest to screen new organisms from different biodiversities. The most important steps in microbial based metabolite production systems are modeling and optimization to maximize the efficacy of the system7. There is a broad range of modeling and optimization methodologies, which vary from simple one factor at a time (OFAT) method8,9 to complex statistical SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 methods such as Plackett-Burman design technique (PBD), central composite design (CCD) and BoxBehnken design (BBD)10,11. Implementation of response surface methodology (RSM) to a biological process does not only save the labour and time of study but also establish a relation between the component factors12,13. RSM is a set of statistical techniques for designing experiments, constructing empirical models, evaluating the impacts of component factors and searching for the optimum conditions. Evolutionary computing based methods, such as genetic algorithm (GA), have been well implemented for controlling and optimizing the bioprocesses for past decade11,14,15. GA based optimization processes necessitate a fitness function, which was polynomial regression equation generated by CCD in the present study. Soil beneath the degrading hospital waste site may be a good source of a variety of bacteria. In the present study, an efficient protease-deficient L-asparaginase producing strain was screened successfully, among different soil isolates. The strain was further identified as Bacillus aryabhatti based on its physiological, biochemical characteristics, fatty acid methyl ester (FAME) profile as well as 16S rDNA sequence homology analysis. Additionally, the yield of L-asparaginase production was investigated under different media composition and fermentation conditions (i.e. nutrients, temperature, pH, etc.) by means of one factor at a time (OFAT) method. The productivity of the enzyme was optimized employing response surface methodology (RSM) and genetic algorithm (GA) based modeling technique. The fitness and prediction accuracy of the model was evaluated heuristically. Materials and Methods Isolation and screening of L-asparaginase producing organisms—Soil samples collected from two different spots, located near degrading hospital wastes at Sir Sundar Lal Hospital, B.H.U., Varanasi, India, were suspended in sterile distilled water to make a 10% soil suspension and serially diluted up to 10-8 dilutions. 0.2 mL from different dilutions was uniformly spreaded on nutrient agar plates and incubated at 30 °C for 24-48 h. From the plates, 15 morphologically different colonies were chosen and further purified by repetitive streaking method. The L-asparaginase producing strain was screened by rapid plate assay method, based on its capability to form a pink zone 323 around colonies on agar plates of modified M-9 medium incorporated with a pH indicator16. Among 5 colonies producing L-asparaginase, one (designated as ITBHU02) showing maximum ratio of pink zone diameter to colony diameter was selected for subsequent experiments. The promising isolate was maintained in nutrient agar (NA) slant. The slant was incubated at 30 °C for 24 h and stored at 4 ±1 °C. Stock culture was transferred to fresh NA medium every 3-4 weeks. Characterization of strain ITBHU02—Taxonomic characterization of ITBHU02 was done based on cultural, morphological, biochemical characteristics, FAME analysis and 16S rRNA gene sequencing. Phenotypic characterization of the isolate was done by Gram staining, oxidase, motility, fermentation, nitrate/nitrite reduction and other biochemical profile tests. FAME analysis was performed by Royal Life Sciences Pvt. Ltd., Secunderabad, India; a MIDI Sherlock, USA based Laboratory. Further, amplification of 16S rRNA gene of ITBHU02 strain was done by PCR using two universal eubacterial oligonucleotide primers, 16SF 5′- AGAGTTTGATCCTGGCTCAG -3′ and 16SR 5′- AAGGAGGTGATCCAGCC -3′17. Purified PCR product was sequenced by using an automated sequencer (3730XL DNA Analyzer, Applied Biosystem, HITACHI, USA). The homology search of resulting 16S rRNA gene of the strain was done by BLASTN method using EzTaxon online server version 2.118 and finally deposited in NCBI GenBank database (Accession #: JQ673559). Preliminary multiple sequence alignments and a phylogenetic tree construction were performed using Clustal W and MEGA software version 4.119. Production of L-asparaginase—The production studies of L-asparaginase were performed in a basal modified M9 medium (BMM) containing : 3.0 gL-1 glucose, 6.0 gL-1 Na2HPO4.2H2O, 3.0 gL-1 KH2PO4, 0.5 gL-1 MgSO4.7H2O, 0.5 gL-1 NaCl, 0.015 gL-1 CaCl2.2H2O and 3.0 gL-1 L-asparagine at pH 7.016. The seed culture was prepared by addition of a loop of cells from the fully grown slants into 50 mL of above sterile medium in 250 mL Erlenmeyer flasks and incubated at 30 °C in a rotary shaking incubator (160 rpm). The production medium was then inoculated with inoculum (2% v/v) from 24 h grown seed culture and allowed to grow at 30 °C with shaking at 160 rpm. All the experiments were conducted in triplicate and average value of enzyme 324 INDIAN J EXP BIOL, APRIL 2013 production was utilized for the compatibility analysis. Dry cell weight for each experiment was also quantified. Optimization of L-asparaginase production medium Optimization using one- factor-at-a-time method— As a primary step in the optimization of L-asparaginase production, the component factors were tested as a single variable (one factor at a time method; OFAT). The effect of incubation time (0-96 h), different incubation temperature (20, 25, 30, 37, 42, 50 and 60 °C) and pH (5.0-10.0) of the medium was investigated. The production of L-asparaginase after substituting glucose (0.3% w/v) with fructose, galactose, starch, sucrose, maltose, malt extract, lactose, tri-sodium citrate, sodium pyruvate independently at concentration 0.3% (w/v), as well as, addition of various organic nitrogen sources (yeast extract, peptone, tryptone, beef extract, tryptose, casein, gelatin and urea; 0.2% w/v) and inorganic nitrogen sources (NH4Cl, (NH4)2SO4, [NH4NO3, NH4COOCH3, tri-ammonium citrate and ammonium oxalate; level maintained at 0.032 g/100 mL] to basal medium was studied. Effect of supplementation of L-aspartate, L-glutamine, L-glutamate and histidine (0.3% w/v) after substituting L-asparagine from BMM was also evaluated. Optimization through statistical design and analysis Screening of significant variables by using Plackett-Burman design—The Plackett-Burman design (PBD) was applied to screen the significant medium components with respect to their main consequences on enzyme production. This design (PBD) is a fraction of two-level factorial design, in which each factor is investigated at two widely spaced levels, a high (+1) and a low (-1) level20. A total of eight variables considered for the experimental design were beef extract, Na2HPO4.2H2O, KH2PO4, MgSO4.7H2O, NaCl, CaCl2.2H2O, glucose and L-asparagine. The responses from 12 individual experiments were utilized for generating regression coefficient values. The details of experimental design for the screening of variables are shown in Table 2. The Plackett-Burman design is based on the firstorder polynomial model: … (1) where, Y denotes the response (L-asparaginase activity), β0 is model intercept, βi is the factor estimates, and Xi is the level of the independent variable. From regression analysis, the variables showing P-values below 5% level (P<0.05) were considered to have greater impact on L-asparaginase production and used further for central composite design (CCD). Response surface methodology (RSM)—Response surface methodology, an empirical combination of mathematical and statistical techniques, is a quite powerful tool for modeling, improving and optimizing the processes. The significant medium components screened through Plackett-Burman design technique were subjected to central composite design (CCD), a popular second-order experimental design for developing sequential experimentation and predicting the level of factors, to get an optimal response through regression analysis21. The effect of four independent variables, viz., KH2PO4, MgSO4.7H2O, glucose and L-asparagine on the production of L-asparaginase was studied at five different levels (-α, -1, 0, +1, and +α), where α = 2n/4, here n denotes the number of variables used for the study. A full factorial central composite design was performed to build a total of 30 experiments, having 24= 16 cube points plus 6 centre points (4 in cube and 2 in axial positions) and (4 × 2 = 8) star points. The experimental design and statistical analysis of the data were done by using statistical software Minitab version 15.1.0.0, USA. The second-degree polynomial equation was used to calculate the relationship between the independent variables and the response. Considering all the linear terms, square terms and by linear interaction terms, the quadratic regression model can be illustrated as: … (2) where, β0 is the constant, n denotes the number of variables, βi the slope or linear effect of the input variable Xi and βii the quadratic effect of input factor Xi and βij is the linear by linear interaction effect between the input variable Xi and Xj. The contour plots were obtained for determining the optimum levels of factor variables for maximum L-asparaginase production. Optimization through genetic algorithm—Genetic algorithms (GA) follow the theory of “survival of the fittest” or “natural evolution” proposed by Sir Charles Darwin to solve search and optimization processes22. GA has been successfully applied to resolve non- SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 linear, non-differentiable functions efficiently such as regression equations formulated in biological systems on optimizing media components15,23,24. To facilitate a solution for an optimization problem (regression equation), GA creates an initial population of randomly generated individual chromosomes, generally represented as strings of binary digits. During successive iterations (generations), the evolved chromosomes acquire better fitness value by reproduction among individuals of the previous generation. In order to create new generations three genetic operators are applied: selection, crossover and mutation. The descendants evolved at each generation, were subjected to evaluation for their fitness value using the fitness function (regression equation). At each step, the genetic algorithm selects the individuals at random, from the current population, to be parents and uses them to produce the offspring for the next generation. Crossover operator combines two parents to form children for upcoming generations. However, mutation rules are concerned with introducing new diversities among individual parents producing children. Point mutations are the most commonly occurring mutations, which are used to avoid any convergence to local maxima. This iterative process continues until a satisfactory solution according to the need of fitness function was achieved. The MATLAB (Version 7.0, Mathworks, Inc., MA, USA) was used to perform genetic algorithm based modeling studies. Analytical methods Assay of L-asparaginase activity—L-asparaginase activities were assayed at 37 °C with using L-aspartic acid β-hydroxamate (AHA) as the substrate25. Reaction mixture containing 0.3 mL AHA solution (0.01 M solution in 0.05 M HEPES buffer, pH 7.0) and 0.1 mL cell-free broth was incubated for exactly 30 min at 37 °C. The reaction was stopped by addition of 2.4 mL stopping reagent (1 M Na2CO3 solution: 1% (w/v) 8-hydroxyquinoline in ethanol: 1% (w/v) NaIO4 solution; 8:1:0.2). The green colour, developed after keeping the mixture in boiling water bath for 1-2 min, was measured at 705 nm. One unit (U) of asparaginase activity is defined as the amount of enzyme that liberates 1.0 µmol of NH2OH from AHA per min at 37 °C. The specific activity of L-asparaginase was expressed as the activity of enzyme in terms of units per milligram of protein (Umg-1). Cell counting and growth of culture—Viable cell counting was done by spread plate method using a suitable dilution of culture. Each colony that can be 325 counted is called as colony forming unit (CFU). Culture growth was monitored by measuring the optical density of suspension culture at 600 nm. Dry cell weight measurement was done by centrifuging the culture sample at 8,000 rpm for 10 min, and the supernatant was used for product analysis. The pellet of cells was washed twice with distilled water and kept in an oven at 80 °C until it dried. The mass of dried cells was taken as dry cell mass. Quantification of protein content—The total protein content in the supernatant was estimated using bovine serum albumin as a standard26. Determination of protease activity—Plates containing skimmed milk agar (SM) were used for the qualitative analysis of proteolytic activity present among isolated strains, whereas quantification of proteases in cellfree broth was measured as described by Tang et al.27 using 0.05 M Tris-HCl buffer containing 2.0% casein (w/w) at pH 7.5, 37 °C for 20 min. Results Characterization of L-asparaginase producing strain—The potential L-asparaginase producing strain ITBHU02, screened through rapid plate assay (Fig.1) was seen to be rod–shaped, Gram staining positive, motile and spore bearing bacteria. Colonies were circular, creamy white coloured, translucent, convex on NA medium at 30 °C for 24 h. SEM image depicted the physical cellular size of range 1.0-3.0 µM (Fig.2). One unit in terms of O.D. at 600 nm of bacterial suspension was corresponding to approximately 4×108 CFU mL-1 or 0.917 mg dry cell weight mL-1. Biochemical test studies of the bacterium showed that it was an oxidase negative; catalase positive; starch hydrolyzing; glucose, maltose, sucrose fermenting; haemolysing; nonmannitol fermenting and nitrate reducing strain. Fig. 1—L-asparaginase activity plate assay, (a) Control plate and (b) plate having pink zone showing degradation of L-asparagine present in media due to activity of L-asparaginase of strain ITBHU02 326 INDIAN J EXP BIOL, APRIL 2013 The fatty acid methyl ester (FAME) analysis of ITBHU02 was conducted using MIDI Sherlock® Microbial Identification System software. The major cellular fatty acid contents of the isolate were anteisoC15:0 (45.03%), iso-C15:0 (23.69%), iso-C14:0 (9.82%), C16:0 (5.38%), C16:1ω11C (3.04%), C14:0 (2.80%), anteiso-C17:0 (2.15%), iso-C16:0 (2.06%). The RTSBA6.0 database matches from Sherlock® software showed the Similarity Index (SI) value of 0.519 with Bacillus megaterium-GC subgroup A. Similarity Index (SI) value suggests the extent of closeness of the cellular fatty acid composition of an unknown sample in comparison to the mean cellular fatty acid composition of the strains used to construct the library entry listed as its match. SI value, 1.000 shows an exact match of cellular fatty acid make-up of the unknown sample to the mean of library entry results28. Based on blast analysis of 16S rRNA gene (1521 nucleotides), the isolate showed 99.93% similarity with Bacillus aryabhattai B8W22 (accession #: EF114313) rather than 99.52% similarity with Bacillus megaterium strain IAM 16418 (#: D16273). So, the strain was considered as more closure relative to Bacillus aryabhattai. The phylogenetic dendrogram (Fig. 3) constructed by the neighbor-joining method indicated that the isolate ITBHU02 was a discrete strain in the Bacillus aryabhattai cluster. Bootstrap values, which derived from 500 replicates, were represented in form of a numerical value at branch point in phylogenetic dendrogram whereas 0.005 Jukes-cantor distance (i.e. 0.005 nucleotide substitutions per position) in form of scale bar at the base. Fig. 2—SEM image of the strain ITBHU02 showing morphological characteristics Optimization using one-factor-at-a-time (OFAT) method Time course study and effect of temperature and pH on L-asparaginase production—Time course study of the enzyme production from the strain ITBHU02 depicted that L-asparaginase production was started at 7-8 h and maximum level of 3.02 ± 0.1 U mg-1 was found at 24-25 h. However, maximum bacterial biomass (dry cell weight) was 2.254 ± 0.018 gL-1 was observed at 28 h (Fig. 4a). Effects of temperature and pH on enzyme productivity were shown in the Fig. 4b; c. Incubation at 37 °C was found optimum with maximum specific activity 2.58±0.16 U mg-1 whereas the optimum pH was found slightly alkaline at 7.5 with maximum 2.64±0.10 U mg-1 activity. Highest growth of the bacteria was shown at 37 °C and pH 7.5. Isolate could not grow beyond the 45 °C and pH higher than 9.0. Effect of carbon and nitrogen sources on L-asparaginase production—Carbon and nitrogen sources have strong impact on biomass production and L-asparaginase yield of B. aryabhattai ITBHU02, (Table 1). Growth and enzyme production profiles were varying in each case of carbon and nitrogen Fig. 3—Phylogenetic dendrogram constructed from sequence alignment of 16S rRNA genes for Bacillus aryabhattai strain ITBHU02 and different related strains (GenBank sequence accession numbers given in parentheses) SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 sources. Among carbon sources, glucose was found to enhance the enzyme production to a maximum specific activity of 3.44±0.02 U mg-1. Galactose was found to be in proximity with the glucose with considerable amount of specific activity 2.96±0.02 U mg-1. Beef extract as a nitrogen source, among used different organic and inorganic sources, was greatly preferred by the strain for production of L-asparaginase enzyme (max. sp. activity 3.62±0.24U mg-1). Effect of supplementation of inducer—Production of most of the industrial enzymes from different microbial sources is found to be induced with the addition of several related compounds which act as inducer. Therefore, the effect of inducers on L-asparaginase production was examined using L-asparagine, L-aspartate, L-glutamine, L-glutamate and histidine. Table 1 represents that L-asparagine, when 327 supplemented as inducer, has given the maximum productivity of 3.23±0.24U mg-1, which is quite higher as compared to rest of the compounds used. Optimization of process parameters through mathematical design Identification of significant factors using PlackettBurman design—Table 2 shows 12 sets of experiments designed by PBD technique to study the main impact of eight factors on the L-asparaginase production. Coded level of each real value is given in parentheses. Corresponding observed and predicted responses in terms of enzyme specific activity (U mg-1) are shown as well. Cell biomass was observed in unison with the level of L-asparaginase production, which confirms the growth-associated production of the enzyme. On the basis of analysis of variance (ANOVA) and values of coefficient for significance (P<0.05), four factors out of the eight, viz. KH2PO4, MgSO4.7H2O, glucose and L-asparagine were found to have significant effect. The following regression equation was obtained: Y = 2.625 – 0.135X3 + 0.339X4 – 0.41x7 – 0.137X8 …(3) Fig. 4—Effect of culture conditions on the production of L-asparaginase ( ) and cell mass growth ( ) (a) Profile of incubation time (b) profile of incubation temperature and (c) profile of medium pH where Y represents the predicted response variable, L-asparaginase activity (U mg-1) and X3, X4, X7 and X8 are the values of KH2PO4, MgSO4.7H2O, glucose and L-asparagine respectively. The statistical analysis consisting main effects, value of coefficients, standard error of coefficients, t and P values of the experimental design, generated by software has been shown in the Table 3. The main effect of each factor can be concluded as the difference between both the averages of measurements made at higher (+1) and lower (-1) levels of the corresponding factor. It is simple to evaluate the significance of each variable based on their respective values of absolute effect. Positive value of main effect for a factor denotes that higher yield of the enzyme would result at the factor’s higher-level concentration than its lower-level; whereas a factor with negative sign denotes that its lower-level concentration would provoke the higher yield of the enzyme13. A coefficient close to zero value means that a factor has little or no impact on the yield. The t-values were calculated by dividing each coefficient by its standard error. The goodness of the fit of the regression model was represented by coefficient of determination (R2). For a good statistic model, R2 should be closure to one. In the presented model, R2 was 98.83%, which indicated that up to 98.83% variability in dependent INDIAN J EXP BIOL, APRIL 2013 328 Table 1—Effect of carbon, nitrogen sources and inducer compounds on L-asparaginase production by Bacillus aryabhattai strain ITBHU02 at pH 7.5 and 37°C during 24 h incubation C-sources (0.3% w/v) Enzyme (Umg-1 protein) Dry cell weight (gL-1) Control* Fructose Glucose Galactose Starch Sucrose Maltose Malt extract Lactose Tri-sodium citrate Sodium pyruvate 1.24±N.D. 2.12±0.02 3.44±0.20 2.97±0.11 1.94±0.02 1.61±0.12 2.44±0.10 1.44±N.D. 1.79±0.05 1.37±0.02 1.44±0.02 1.462±0.021 1.986±0.007 2.211±0.018 1.893±0.034 1.761±0.024 1.435±0.012 1.457±0.010 1.361±0.041 1.622±0.023 1.086±0.008 1.176±0.027 Inducer compounds (0.3% w/v) Control*** L-asparagine L-asparate L-glutamine L-glutamate Histidine 1.11±0.15 3.23±0.20 1.26±0.11 2.47±0.10 1.64±0.30 1.17±0.05 1.687±0.022 2.118±0.048 1.886±0.012 1.732±0.008 2.078±0.014 1.776±0.021 N-sources Enzyme (Umg-1 protein) Dry cell weight (gL-1) Organic source Control** Peptone Beef extract Yeast extract Tryptone Gelatin Casein Urea 2.11±0.21 2.14±0.10 3.62±0.24 3.04±0.14 2.36±0.12 2.22±0.04 2.07±0.30 2.12±0.11 2.054±0.025 2.281±0.041 2.118±0.026 1.992±0.017 2.210±0.052 1.645±0.023 1.867±0.018 1.524±0.034 Inorganic source Ammonium sulphate Ammonium chloride Ammo. nitrate Ammo. acetate Ammo. oxalate Tri-ammo. citrate Potassium nitrate 2.11±N.D. 1.97±0.03 2.45±0.12 2.23±0.20 1.96±0.04 1.68±0.02 1.87±0.10 1.431±0.010 1.084±0.034 1.894±0.020 1.221±0.006 1.243±0.051 2.012±0.014 1.043±0.041 N.D. = not detected, *, **, ***= controls; basal modified medium (BMM) containing no C-source, N-sources or inducers respectively Table 2—PBD matrix in real and coded values (in parenthesis) of independent variables and the predicted and experimentally achieved L-asparaginase yield Media concentration (gL-1) Trials Beef extract (X1) Na2HPO4. 2H2O (X2) KH2 PO4 (X3) MgSO4. 7H2O (X4) NaCl (X5) CaCl2. 2H2O (X6) 1 4.0 (+1) 1.0 (-1) 5.0 (+1) 0.1(-1) 0.1 (-1) 2 4.0 (+1) 10.0 (+1) 1.0 (-1) 1.0 (+1) 1.0 (+1) 0.01 (-1) 3 1.0 (-1) 1.0 (-1) 5.0 (+1) 4 4.0 (+1) 1.0 (-1) 5 1.0 (-1) 6 4.0 (+1) 7 Enzyme specific activity Dry cell (Umg-1) weight (gL-1) Glucose L-asparagine (X7) (X8) Observed 0.01 (-1) 5.0 (+1) Predicted 5.0 (+1) 2.14 ± 0.023 2.155 1.881 ± 0.018 1.0 (-1) 5.0 (+1) 1.89 ± 0.013 1.794 1.486 ± 0.036 1.0 (+1) 1.0 (+1) 0.01 (-1) 5.0 (+1) 5.0 (+1) 1.58 ± 0.034 1.564 1.447 ± 0.044 1.0 (-1) 0.1 (-1) 1.0 (+1) 0.10 (+1) 1.0 (-1) 5.0 (+1) 2.63 ± 0.015 2.670 1.761 ± 0.028 10.0 (+1) 5.0 (+1) 1.0 (+1) 0.1 (-1) 0.10 (+1) 1.0 (-1) 5.0 (+1) 2.18 ± 0.021 2.250 1.531 ± 0.032 1.0 (-1) 5.0 (+1) 1.0 (+1) 0.1 (-1) 0.10 (+1) 1.0 (-1) 1.0 (-1) 3.45 ± 0.032 3.354 2.245 ± 0.013 1.0 (-1) 10.0 (+1) 1.0 (-1) 0.1 (-1) 0.1 (-1) 0.10 (+1) 5.0 (+1) 5.0 (+1) 3.28 ± 0.017 3.264 1.908 ± 0.007 8 1.0 (-1) 1.0 (-1) 1.0 (-1) 0.1 (-1) 0.1 (-1) 0.01 (-1) 1.0 (-1) 1.0 (-1) 2.68 ± 0.020 2.720 1.512 ± 0.043 9 4.0 (+1) 10.0 (+1) 1.0 (-1) 1.0 (+1) 0.1 (-1) 0.01 (-1) 5.0 (+1) 1.0 (-1) 3.13 ± 0.041 3.059 2.117 ± 0.016 10 1.0 (-1) 10.0 (+1) 5.0 (+1) 0.1 (-1) 1.0 (+1) 0.01 (-1) 1.0 (-1) 1.0 (-1) 2.76 ± 0.011 2.719 1.687 ± 0.010 11 4.0 (+1) 10.0 (+1) 5.0 (+1) 0.1 (-1) 1.0 (+1) 0.10 (+1) 5.0 (+1) 1.0 (-1) 2.38 ± 0.015 2.475 1.735 ± 0.005 12 1.0 (-1) 1.0 (-1) 1.0 (-1) 1.0 (+1) 1.0 (+1) 0.10 (+1) 5.0 (+1) 1.0 (-1) 3.41 ± 0.034 3.480 2.135 ± 0.026 SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 variable (L-asparaginase specific activity) could be calculated. L-asparaginase production, obtained from PBD, showed a broad variation ranging between 1.58 – 3.45 U mg-1 of protein, revealed the necessity of further optimization of media components. The other entire insignificant variables (beef extract, Na2HPO4.2H2O, NaCl and CaCl2.2H2O) were not considered for further optimization experiments, but instead were included at their average level (center value) for each trials as well as next experimentation. Optimization of concentration levels of the screened components—The experimental trials were performed based on the CCD (Table 4) in order to get the optimal concentration level of entire significant parameters for maximum L-asparaginase production. A second-order polynomial equation relating L-asparaginase productivity (Y) with the independent factors, viz. KH2PO4 (X3), MgSO4.7H2O (X4), L-asparagine (X7) and glucose (X8) is shown below: Y = –10.645 + 3.403X3 +7.138X4 + 1.521X7 + 1.835X8 – 0.502X 32 – 6.115X 42 – 0.234X 42 – 0.31X 82 + 0.14X3X4 + 0.004X3X7 + 0.076X3X8 + 0.332 X 4X 7 + 0.349X4X8 + 0.037X7X8 … (4) In order to analyze the results, the ANOVA as appropriate to the design matrix was employed (Table 5). The R2 value (multiple correlation coefficient) for the regression model was 0.9749 which implies that sample variation of 97.49% of the enzyme production was congruous with media components and only 2.51% of the variations were not explained by the model. The Fisher’s F test (Fmodel = 38.15) and a very low probability value (Pmodel < 0.0001) indicated that the model was highly significant. The P value for “lack of fit test” (0.486) Table 3—Statistical analysis through PBD showing coefficients and effects for each factor on L-asparaginase yield Variables Constant (X1): Beef extract (X2)Na2HPO4.2H2O (X3): KH2PO4 (X4): MgSO4.7H2O (X5): NaCl (X6): CaCl2.2H2O (X7): Glucose (X8): L-asparagine Effect 0.2083 0.1483 -0.2717 0.6783 0.1217 0.0183 -0.2750 -0.8183 Coefficient t-value 2.625 0.104 0.074 -0.135 0.339 0.060 0.009 -0.137 -0.409 71.64 2.84 2.02 -3.71 9.25 1.66 0.25 -3.75 -11.16 R2=98.83%, Adj R2 = 95.70%, Pred. R2= 81.26% Significant at 95% confidence level (P<0.05) ** Insignificant at 95% confidence level (P>0.05) * P-value 0.000 0.066** 0.136** 0.034* 0.003* 0.196** 0.819** 0.033* 0.002* 329 indicates the quadratic model adequately fits the data. The P value of the coefficients for all linear as well as quadratic relationship suggests they have high significance in the production of L-asparaginase enzyme (P < 0.0001), while the interactions between KH2PO4, MgSO4.7H2O, glucose and L-asparaginase concentration were found to be less significant as their higher P values for interactive terms (Table 6). The root mean squared error (RMSE) and standard error of prediction (SEP) between the experimental and RSM predicted results were evaluated to be 0.3 and 4.11% respectively. The maximum error of prediction was 9.98%. This proved that RSM model for L-asparaginase production had ample accuracy and was related. The two-dimensional contour plots were constructed to achieve the main goal of optimization of fermentation parameters for maximum L-asparaginase production by B. aryabhattai ITBHU02 (Fig. 5a-f). Each contour plot illustrates the effects of two parameters on the targeted response, keeping other two parameters constant at their middle value. The predictive yield of the enzyme for a particular set of fermentative parameters was numerically represented inside the plot. Further “crosshairs” tool of MINITAB 15 software can be utilized to explore the predictive response at any particular point. From the analysis of contour plots (Fig. 5a-f), the level of L-asparaginase production increases to a maximum value with the increasing level of KH2PO4 to 3.7-3.8 gL-1, MgSO4.7H2O to 0.82-0.84 gL-1, glucose to 4.03-4.05 gL-1 and L-asparagine to 3.98-4.05 gL-1. Further increment of the independent variables beyond the aforesaid level shows inhibitory effects on the enzyme production. However, the interaction between any two of the parameters is not prominent. The optimum combination of parameters for the maximum production of L-asparaginase found as follows: KH2PO4 3.773 gL-1, MgSO4.7H2O 0.852 gL-1, L-asparagine 4.136 gL-1 and glucose 4.136 gL-1whereas, optimum response was found to be 5.98 U mg-1 protein. Genetic algorithm based optimization—To facilitate an optimum solution, genetic algorithm has been employed on the same data sets used for the RSM technique. The polynomial regression equation (4), generated by central composite design analysis, was executed as a fitness function by GA for maximum production of L-asparaginase enzyme. All the four parameters of the model have been represented in terms of chromosomes for GA based optimization technique with the followings constraints: INDIAN J EXP BIOL, APRIL 2013 330 Table 4—CCD matrix for four significant variables in real and coded values (in parenthesis) and the predicted and experimentally achieved L-asparaginase yield Media concentration(gL-1) Trials 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Specific activity (Umg-1) KH2PO4 (X3) MgSO4.7H2O (X4) Glucose (X7) L-asparagine (X8) Observed Predicted 6.5 (+α) 3.5 (0) 3.5 (0) 3.5 (0) 3.5 (0) 0.5 (-α) 3.5 (0) 3.5 (0) 3.5 (0) 3.5 (0) 5.0 (+1) 5.0 (+1) 5.0 (+1) 3.5 (0) 3.5 (0) 2.0 (-1) 5.0 (+1) 3.5 (0) 2.0 (-1) 5.0 (+1) 5.0 (+1) 5.0 (+1) 2.0 (-1) 2.0 (-1) 2.0 (-1) 5.0 (+1) 3.5 (0) 2.0 (-1) 2.0 (-1) 2.0 (-1) 0.7 (0) 0.7 (0) 1.3 (+α) 0.7 (0) 0.7 (0) 0.7 (0) 0.1 (-α) 0.7 (0) 0.7 (0) 0.7 (0) 1.0 (+1) 0.4 (-1) 0.4 (-1) 0.7 (0) 0.7 (0) 0.4 (-1) 1.0 (+1) 0.7 (0) 1.0 (+1) 0.4 (-1) 1.0 (+1) 1.0 (+1) 0.4 (-1) 1.0 (+1) 1.0 (+1) 0.4 (-1) 0.7 (0) 0.4 (-1) 0.4 (-1) 1.0 (+1) 3.5 (0) 3.5 (0) 3.5 (0) 6.5 (+α) 3.5 (0) 3.5 (0) 3.5 (0) 0.5 (-α) 3.5 (0) 3.5 (0) 2.0 (-1) 2.0 (-1) 5.0 (+1) 3.5 (0) 3.5 (0) 5.0 (+1) 2.0 (-1) 3.5 (0) 5.0 (+1) 5.0 (+1) 5.0 (+1) 5.0 (+1) 2.0 (-1) 5.0 (+1) 2.0 (-1) 2.0 (-1) 3.5 (0) 2.0 (-1) 5.0 (+1) 2.0 (-1) 3.5 (0) 0.5 (-α) 3.5 (0) 3.5 (0) 6.5 (+α) 3.5 (0) 3.5 (0) 3.5 (0) 3.5 (0) 3.5 (0) 5.0 (+1) 2.0 (-1) 5.0 (+1) 3.5 (0) 3.5 (0) 5.0 (+1) 2.0 (-1) 3.5 (0) 2.0 (-1) 2.0 (-1) 5.0 (+1) 2.0 (-1) 5.0 (+1) 5.0 (+1) 2.0 (-1) 5.0 (+1) 3.5 (0) 2.0 (-1) 2.0 (-1) 5.0 (+1) 1.89 ± 0.033 2.73 ± 0.014 4.83 ± 0.041 3.87 ± 0.024 4.68 ± 0.031 0.68 ± 0.047 2.38 ± 0.011 2.17 ± 0.022 5.86 ± 0.062 5.37 ± 0.041 2.51 ± 0.047 1.83 ± 0.023 2.77 ± 0.070 5.67 ± 0.051 5.71 ± 0.038 2.34 ± 0.061 2.01 ± 0.008 5.30 ± 0.034 2.08 ± 0.049 2.72 ± 0.063 4.79 ± 0.052 3.56 ± 0.043 1.49 ± 0.057 3.22 ± 0.029 1.70 ± 0.031 2.27 ± 0.040 5.02 ± 0.081 1.43 ± 0.045 1.79 ± 0.064 2.32 ± 0.034 1.746 2.749 4.228 3.698 4.165 0.328 2.486 1.846 5.558 5.558 3.128 1.924 3.268 5.558 5.558 2.362 2.309 5.558 2.526 2.709 4.877 3.721 1.923 3.720 1.796 2.145 5.558 1.664 1.766 2.652 0.5 (gL-1) ≤ KH2PO4 ≤ 6.5 (gL-1) 0.1 (gL-1) ≤ MgSO4.7H2O ≤ 1.3 (gL-1) 0.5 (gL-1) ≤ L-asparagine ≤ 6.5 (gL-1) 0.5 (gL-1) ≤ glucose ≤ 6.5 (gL-1) The genetic algorithm parameters in the MATLAB software for the optimization of L-asparaginase activities in the culture were set as following: population type: double vector; original population size: 100; cross over probability: 0.8; elite count: 20; crossover function: @crossoversinglepoint; migration direction: forward; selection function: @selectionroulette; mutation function: @mutationgaussian; total generations: 100. Dry cell weight (gL-1) 1.412 ± 0.014 1.511 ± 0.004 2.141 ± 0.010 1.648 ± 0.021 2.031 ± 0.041 0.891 ± 0.007 1.517 ± 0.023 1.445 ± 0.005 2.114 ± 0.016 2.004 ± 0.044 1.531 ± 0.002 1.451 ± 0.012 1.629 ± 0.046 2.156 ± 0.030 2.123 ± 0.014 1.622 ± 0.028 1.502 ± 0.012 2.084 ± 0.032 1.520 ± 0.008 1.523 ± 0.041 1.941 ± 0.026 1.842 ± 0.022 1.238 ± 0.024 1.704 ± 0.004 1.311 ± 0.016 1.384 ± 0.051 2.241 ± 0.038 1.104 ± 0.018 1.642 ± 0.022 1.645 ±0.016 Since genetic algorithm based optimization procedure frequently does not declare the global optimum solution, the process of optimization was repeated several times by varying the different input space parameters15,23. These reiterations at different GA input conditions ascertained that the whole searching space was explored thoroughly to achieve a global optimum solution. Accomplishment of alike optimal solutions for most of the input conditions confirmed that it is a global optimal solution. The best fitness plot (Fig. 6) achieved during the iterations of GA over generations describes the gradual convergence of results towards the optimal solution. The validation of SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 331 Table 5—ANOVA study for L-asparaginase production Source Regression Linear Square Interaction Residual Error Lack-of-Fit Pure Error Total Degree of freedom Sequential sum of square Adjusted sum of square Adjusted mean of square F value P value 14 4 4 6 14 10 4 29 65.0825 15.7140 47.9729 1.3956 1.7060 1.2651 0.4410 67.9617 65.0825 15.8037 47.9729 1.3956 1.7060 1.2651 0.4410 4.6487 3.9509 11.9932 0.2326 0.1219 0.1265 0.1102 38.15 32.42 98.42 1.91 0.000 0.000 0.000 0.150 1.15 0.486 S = 0.349085 PRESS = 9.10775 R-Sq = 97.49%, R-Sq (pred.) = 86.60%, R-Sq (adj.) = 94.80% Table 6—Regression coefficients for response through RSM for L-asparaginase production Model term Constant (X3): KH2PO4 (X4): MgSO4.7H2O (X7): Glucose (X8): L-asparagine (X3.X3): KH2PO4 x KH2PO4 (X4.X4): MgSO4.7H2O x MgSO4.7H2O (X7.X7): Glucose x glucose (X8.X8): L-asparagine x L-asparagine (X3.X4): KH2PO4 x MgSO4.7H2O (X3.X7): KH2PO4 x glucose (X3.X8): KH2PO4 x L-asparagine (X4.X7): MgSO4.7H2O x glucose (X4.X8): MgSO4.7H2O x L-asparagine (X7.X8): Glucose x L-asparagine Coefficient Standard error coefficient t-value P-value -10.6448 3.4039 7.1389 1.8350 1.5211 -0.5024 -6.1146 -0.3096 -0.2335 0.1403 0.0758 -0.0042 0.3486 0.3319 0.0375 1.42033 0.31709 1.58546 0.31709 0.31709 0.02962 0.74060 0.02962 0.02962 0.19394 0.03879 0.03879 0.19394 0.19394 0.03879 -7.495 10.735 4.503 5.787 4.797 -16.958 -8.256 -10.450 -7.881 0.723 1.955 -0.107 1.798 1.712 0.967 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.481 0.071 0.916 0.094 0.109 0.350 optimal solutions was carried out by independent experiments using the same conditions. Protease activity in the strain ITBHU02—Among 15 soil isolates, two strains, interestingly one ITBHU02, were shown to have scant growth level on SM plate indicating negligible protease activity present in isolate Bacillus aryabhattai ITBHU02. Further experimentation with the fermented broth was illustrated maximum protease activity (1.96±0.3 U mL-1) at 41-42 h in strain ITBHU02. The characteristic of protease deficiency of the isolate qualifies it for cost effective production of enzyme L-asparaginase with high turnover. Validation of experimental designs—In order to validate the optimal results generated by RSM and GA models, independent experiments were performed using the optimum levels of significant factors and at middle level of other media components at same physical conditions. Table 7 shows the different optimized media compositions designed through RSM and GA models along with their respective predicted results. Experimentation with RSM data, the mean specific activity was observed 5.74 U mg-1, which is in good accordance with model predicted value, 5.89 U mg-1. However, independently experimented results for the different sample spaces of GA based model have shown considerable agreement with the predicted results. A maximum average productivity of L-asparaginase enzyme obtained after implementing GA based technique was 6.35 U mg-1 which was rather higher as compared to the RSM based result. 332 INDIAN J EXP BIOL, APRIL 2013 Fig. 5—Contour plot for L-asparaginase production showing the synergistic effects of (a) MgSO4.7H2O and KH2PO4, (b) L-asparagine and MgSO4.7H2O, (c) L-asparagine and glucose, (d) glucose and KH2PO4, (e) MgSO4.7H2O and glucose, and (f) L-asparagine and KH2PO4 Fig. 6—Best fitness plot showing the progressive performance (Lasparaginase production) of GA over generations till the achievement of optimum solution. Variable (1) KH2PO4 (2) MgSO4.7H2O (3) L-asparagine and (4) glucose Discussion In the present study, a novel bacterial strain ITBHU02, producing extracellular L-asparaginase enzyme, was isolated from soil and identified as Bacillus aryabhattai strain ITBHU02 based on its biochemical analysis and 99.93% of 16S rDNA sequence homology with Bacillus aryabhattai B8W22. Fatty acid methyl ester (FAME) profile suggested very close phylogeny to the aforesaid species. Being a gram positive bacteria and lacking an outer membrane, the strain ITBHU02 is benefited over currently used sources strains for the production of therapeutic L-asparaginase (viz. E. coli and Erwinia carotovora) as the gram positive bacteria do not have a periplasmic space and therefore, periplasmic proteins. Rather, the gram positive bacteria secrete several enzymes into surrounding medium (generally called as exoenzymes) that ordinarily would be periplasmic in gram-negative bacteria29. Additionally, the protease deficient property of the strain imparts economical values to enzyme L-asparaginase, which makes the strain cost effective. The presence of protease activity in fermented medium might cause the degradation of different proteins of interest and so the enzyme. The characteristics of protease deficiency of a strain may improve the production profile of enzyme L-asparaginase. SINGH & SRIVASTAVA: L-ASPARAGINASE PRODUCTION FROM BACILLUS ARYABHATTAI ITBHU02 333 Table 7—Summary of comparative results obtained for maximum L-asparaginase production in initial and different optimization phases Media concentration (gL-1) Specific activity (Umg-1) Dry cell weight (gL-1) Type of medium KH2PO4 (gL-1) MgSO4.7H2O (gL-1) Glucose (gL-1) L-Asparagine (gL-1) BMM OFAT optimized RSM optimized GA optimized Sample No. 1 Sample No. 2 Sample No. 3 Sample No. 4 3.77 0.852 4.14 4.14 5.89 3.02±0.10 3.62±0.24 5.74±0.08 2.181±0.012 2.118±0.026 2.251±0.018 4.43 3.71 4.19 4.07 0.81 0.94 0.72 0.82 5.50 5.08 4.85 4.91 5.73 4.18 5.60 5.20 6.557 6.082 6.403 6.382 5.98±0.18 5.84±0.21 6.18±0.11 6.35±0.10 2.231±0.006 2.214±0.017 2.247±0.012 2.238±0.010 Although L-asparaginase production from the isolate ITBHU02 started from the 7–8 h and reached to a maximum on 24-25 h (3.02±0.1 Umg-1 protein), its further expression was decreased abruptly and after 80 h enzyme level reached to minimum. In Serratia marcescens ATCC 60 expression of L-asparaginase began at the early–exponential phase (after 8 h of cultivation) whereas maximum accumulation of the enzyme was attended at 34 h and suddenly decreased further due to increasing of medium pH5. Bacillus aryabhattai ITBHU02 could grow well at 25, 30 and 37 °C (optimum growth temperature), whereas the optimum temperature for maximum L-asparaginase production was found at 37 °C (Fig. 4b) and at slightly alkaline pH 7.5 (Fig. 4c). Other workers also reported L-asparaginase production in different microorganisms in a modest alkaline range (i.e. pH 7-8)30,32. The isolate was capable of utilizing a wide variety of carbon sources. However, glucose followed by galactose was the best carbon source in the present study (Table 1). Boeck et al36. demonstrated the ability of glucose to increase the level of L-asparaginase in E. coli, whereas, in Pectobacterium carotovorum it was the best carbon source supplied synergistically with L-asparagine33. In contrast, the glucose was reported as a catabolite repressor for production of L-asparaginase in bacteria32. The use of sodium citrate along with glucose at lower concentration (0.5% w/v of each) was found to counterbalance the repressive effect of glucose and gives a higher yield of the enzyme31. Supplementation of a nitrogen source along with BMM promoted better growth of biomass as well as L-asparaginase synthesis. Organic sources were utilized more efficiently as compared to inorganic Model predicted Experimental sources for the enzyme production. Beef extract gave relatively better result amongst different organic sources studied. Production of enzyme in the presence of yeast extract was quite comparable to that of beef extract. Verma et al.2 reported the importance of yeast extract at low concentration for cell growth and L-asparaginase synthesis. The presence of L-asparagine in the medium improved the enzyme productivity approximately 3 fold better (3.23±0.2 U/mg-1 protein) as compare to the control. However, rest of all the inducers viz. L-aspartate, L-glutamine, L-glutamate and histidine were also found to improve the enzyme level. This confirmed that L-asparaginase synthesized in Bacillus aryabhattai ITBHU02 was an inducible enzyme. Multisubstrate induction of enzyme asparaginase within different microbes has also been reported34,35. Dunlop and Roon37 introduced the presence of both constitutive and inducible asparaginases in S. cerevisae, at intracellular and extracellular localization respectively. Nowadays, RSM and artificial intelligence based techniques such as GA are popular data analysis tools used for a wide range of processes including optimization of biological processes13. In the present study, RSM and GA based model were built, and fitness and prediction capability was evaluated heuristically. The R2 value by RSM based model has shown 0.97 for the enzyme production, while RMSE and SEP were 0.3 and 4.11 % respectively with a maximum error of prediction 9.98%. These values had shown that RSM-built model for the productivity of L-asparaginase had a superior applicability. Maximum enzyme yield of 5.74±0.08 Umg-1 was predicted at RSM optimized concentration of glucose 4.14 gL-1; KH2PO4 3.77 gL-1; MgSO4.7H2O 0.85 gL-1; INDIAN J EXP BIOL, APRIL 2013 334 and L-asparagine 4.14 gL-1. After application of GA, the maximum yield of L-asparaginase enzyme by Bacillus arybhattai strain ITBHU02 was improved to 6.35 Umg-1. However, the optimum concentration for KH2PO4, MgSO4.7H2O, L-asparagine, and glucose obtained through GA based model was 4.07, 0.82, 4.91, and 5.2 gL-1 respectively. 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