Collisions between particles in multiphase flows: focus on contact mechanics and heat conduction – International Journal of Heat and Mass Transfer 70 (2014), pp. 674–687, doi:10.1016/j.ijheatmasstransfer.2013.11.052 Pawel Kosinski*, Prachi Middha, Boris V. Balakin, Alex C. Hoffmann *Corresponding author: [email protected] The University of Bergen Department of Physics and Technology, Bergen, Norway Abstract The topic of heat transfer between colliding particles or between particles impinging on solid surfaces is, in spite of its practical significance, still not widely studied in literature: efforts have, till now, led to only a handful of models. At the same time this problem is crucial not only for many types of multiphase flows but also for other systems involving colliding bodies. Therefore the first objective of the research was to study heat conduction between colliding particles for the case when the local deformation in the contact region can be treated as consisting of two regions: one deformating elastically and the other plastically. This requires investigation of collision dynamics and therefore this paper also contains a short review of the existing models for modelling particle-particle and particle-wall collisions. The second important result of the work presented here is a new relation for the coefficient of restitution that was developed by fitting a dimensionless relation involving the salient physical parameters to numerical experiments based on collision models. Keywords: fluid-particle flows, direct numerical simulation, collisions, heat transfer, plastic deformation, contact mechanics Preprint submitted to Int. J. Heat Mass Transfer January 1, 2014 Nomenclature a b1 and b2 ci e E∗ Ei f~p F ki m∗ mi p pg Q Qe Qp qw R∗ R̄∗ Ri t tcoll Ti ~ug vo v1 Y contact radius constant parameters heat capacity coefficient of restitution effective Young’s modulus particle Young’s modulus interphase force per unit volume force acting on the particles during contact heat conductivity effective mass particle mass contact pressure fluid pressure total heat transfer during collision total heat transfer during collision (only elastic deformation) total heat transfer during collision (only fully-plastic deformation) heat flux effective radius modified effective radius due to plastic deformation particle radius time collision duration particle temperature fluid velocity vector initial velocity along the normal direction final velocity along the normal direction material yield stress Greek symbols δ indentation ∆T initial temperature difference νi Poisson ratio νg fluid kinematic viscosity ρi particle density ρp fluid density 2 Subscripts e f i m max p r J S y elastic the end of collision particle number (i = 1, 2) average the end of compression transition between the elastic-plastic and fully plastic ranges recovery period model by Johnson model by Stronge transition between the elastic and elastic-plastic ranges 1. Introduction In many applications involving multiphase flow the effect of particleparticle and particle-wall collisions is important. This is especially true for relatively dense flows. Studying collisions is of interest both for practical aspects and for scientific curiosity. Particle-particle interactions have been widely studied in literature and various models have been proposed ranging from very fundamental ones, such as soft-sphere models, to more practical, such as the relatively simple models used in Eulerian approaches, and finally to purely empirical expressions. Applications where heat transfer in fluid-solid flows is crucial include those that involve combustion. In such applications the heat transfer may be significantly affected by the presence of particles, for example in dense fluidized beds and even, some researchers claim, in liquid-nanoparticles systems (nanofluids). When two solid particles of different temperature approach each other they begin to exchange heat due to convection, conduction and radiation. During any contact heat conduction through the particle material plays the dominating role and the total heat transfer depends on the contact duration as well as their contact area. This mechanism for heat transfer in the system is more significant for systems involving particles made of materials of relatively high thermal conductivity and for systems with frequent particleparticle collisions. Heat conduction during contact is the focus of this paper, and to model it a description of impact dynamics is necessary. Another thermal effect in systems involving colliding particles is the heat generated due to dissipative processes, such as friction and plastic deforma3 tion, during collisions. This is especially significant for contact-dominated flows, such as granular flows, and has already been researched for some time (see e.g. Popov, 2010). Nevertheless, for multiphase flows that are not contact-dominated, such heat generation can often be neglected. 1.1. Heat transfer between solid bodies during contact The objective of this research is to focus on heat conduction during contact between particles or between a particle and a solid surface, such as a wall. A literature review relevant for this research is given in the paper by Sun and Chen (1988) in which a model for heat conduction between colliding particles was also derived. Their model assumed the collision to be purely elastic and described by Hertz theory. More details are given in the following paragraphs. Sun and Chen also performed experiments to investigate heat transfer effects associated with collisions (see Sun and Chen, 1995). This was done by studying a stream of particles impinging on a solid surface, which made it possible to assess the influence of a variety of parameters, such as particle velocity and amount of particles, on the heat transfer. The model by Sun and Chen (1988) has later been used by several other researchers for various applications. For example, Li and Mason (2002) simulate a particulate flow with heat transfer effects using the discrete element method. They do not, however, use the Hertzian contact force and thus slightly modify the model by Sun and Chen in this respect. A similar strategy was used by the same group of researchers in subsequent works (see Li et al., 2003a,b). The model by Sun and Chen has also been applied for e.g. bubbling fluidized beds with combustion (see Zhou et al., 2004). Mansoori et al. (2005) used the model of Sun and Chen for simulating turbulent flows with particles. The model has even been adopted for the Eulerian approach by Chang et al. (2011). Recently it has been revisited by Li et al. (2012) who used an analytic solution of the mathematical model for heat conduction for any Fourier number. Central assumptions in the model of Sun and Chen are that the contact surface between the particles is flat and that the heat transfer can be considered one-dimensional. Zhou et al. (2008) improved the model by Sun and Chen by relaxing these assumptions to create a more realistic boundary between the particles. This was done by carrying out numerical simulations using the finite element method. New expressions were found that were later 4 used also by Zhou and Yu (2009) and Zhou and Yu (2010). According to Zhou et al the original model by Sun and Chen yields similar results as using the more complex numerical simulations for low values of the Fourier number, as one might also suspect. When the Fourier number increases, the model by Sun and Chen overestimates the amount of transferred heat. Some attempts have been made to account for other types of collisions, i.e. not only elastic. Ben-Ammar et al. (1992) suggested an analytical model for plastic deformation for strain hardened metals. This model was validated experimentally by investigating particles colliding against a solid surface in vacuum so that the heat transfer between the bodies in contact was limited to conduction. This paper forms a basis for the present research as shown later in this paper. Also in earlier research by the present authors (Kosinski et al., 2013) a similar strategy was used for studying heat conduction for impacts with viscoelastic deformation. Building on the work described above, the present paper describes a headon collision of two non-rotating particles, where it is assumed with Sun and Chen that the collision process is relatively rapid so that the heat conduction between bodies is one-dimensional. It is further assumed that the surfaces are perfectly smooth so that there is no heat resistance at the boundary between the colliding bodies. These assumptions limit the applications of the derived models somewhat but at the same time they make it possible to focus more on analytical or simple numerical techniques and thus avoid complex computer simulations during each collision. The results can be relevant for, among others, modelling of flows with many particles and frequent collisions. 1.2. Particle contact during collision In order to investigate heat transfer during collisions the impact process has to be precisely described. One of the earliest and well-known is Cundall and Strack (1979) who considered the particle-particle contact to be modelled by a spring-dashpot system. This strategy was later followed by numerous researchers, e.g. Kuwabara and Kono (1987), Tsuji et al. (1992) and Brilliantov et al. (1996) (see also the review paper by Stevens and Hrenya, 2005) who accounted for more realistic contact forces, or added other mechanisms such as cohesion between colliding particles, see e.g. Brilliantov et al. (2007). An important issue that is highly relevant for the present research is plastic deformation of the colliding bodies. For some materials, such as steel, permanent, i.e. plastic, deformation in the point of contact takes place 5 even for very low collision velocities. Therefore plastic deformation occurs frequently in systems involving this type of particles. In the following, a short summary of the different models relevant to this work is presented. Johnson (1985) in derives a model for particle-particle collisions where only fully plastic deformation occurs in the region just around the contact during impact (the deformation is elastic elsewhere). Johnson derived under this assumption values for the coefficient of restitution (the ratio between the rebound and the initial velocity) which he later related to experimental observations. Thornton (1997) used a similar approach but made the issue slightly more complex by considering also elastic deformation around the contact region upon impact. Stronge (2000) combined models from literature that involve different regimes: elastic, elastic-plastic and fully plastic deformation just around the contact region and presented a detailed model for particle-particle impact. This combined model also forms the basis for the research described in this paper. The models mentioned above have later been used by many researchers, who, in addition to theoretical analysis, have used computer simulations (e.g. finite element analysis of the deforming bodies) and experimental research (Zhang and Vu-Quoc, 2002; Wu et al., 2003a,b, 2005; Weir and McGavin, 2008; Wu et al., 2009). 1.3. The objectives of the paper The structure of the paper is as follows: we start with analysis of two mathematical models (called later as models A and B) of particle-particle interactions with a focus on plastic deformation. Even though many aspects have already been addressed in literature, we also elucidate issues not investigated yet. Basing on the model analysis, we formulate a third model (called as model C) that is a combination of models A and B. Later heat conduction between particles is added into these models and the results are discussed. Finally models for coefficient of restitution and the amount of heat transferred are built that base on dimensional analysis. Note that this type of technique has not been widely used in literature yet in spite of its simplicity and robustness. The models are illustrated by running a computer simulation of a solidfluid flow. 6 2. Heat conduction between colliding particles: modelling strategy Collisions between two particles (or a particle with a surface) lead to strain and stress fields in the bodies that can be modelled using a variety of theoretical, numerical and experimental techniques, see e.g. the classic textbook by Johnson (1985) or the more recent one by Stronge (2000). The dynamics of the extent of deformation or indentation, which can be expressed as the extent of “overlap” of the non-deformed spheres, δ, can be solved from the fundamental equation of motion: X X m1 δ̈1 = m2 δ̈2 = F ⇒ m∗ δ̈ = F (1) where m∗ is the effective mass: m1 m2 /(m1 + m2 ) with m1 and m2 being the masses of the particles and δ1 and δ2 summing to δ are the deformations of the individual particles. In case one of the bodies is a plane P wall on which a particle, with mass m, collides, then m∗ reduces to m. F is sum of all forces that act on the particles in the normal direction as they deform. Please note that only deformation along the normal to the plane of collisions is considered and not tangential forces or deformation. The forces that act on the deforming particles may be of different origin, this will be discussed in the following section. Generally speaking, solving Eq. (1) results in the temporal history of the indentation δ and also the contact radius a. The model of Sun and Chen (1988) will be used for describing heat conduction between colliding bodies. It is assumed that the collision occurs along the normal axis to the plane of collision. This axis is denoted as z and the origin of this axis is in the point where the bodies meet. The initial temperature difference between the colliding bodies is denoted by ∆T . The model of Sun and Chen (1988) assumes, as mentioned, the heat transfer to be one-dimensional, the contact surface to be plane and also that the bodies are semi-infinite. The heat flux can then be calculated as (see Sun and Chen, 1988): qw = (πt)0.5 ∆T , (ρ1 c1 k1 )−0.5 + (ρ2 c2 k2 )−0.5 (2) where index i = 1 or 2 indicates the colliding bodies, ρ, c and k are density, heat capacity and heat conductivity of the particles, respectively, and t is the contact time. 7 Equation (2) can be combined with the aforementioned collision dynamics (represented by Eq. (1) resulting in a relation for the contact radius as a function of time, a(t)), making it possible to find the total heat transferred between the particles during the collision: Z amax Z tcoll −2t Q= 2πaqw dtda, (3) 0 0 where tcoll is the total collision duration and amax is the maximum contact radius. Equation (3) can be used generally for many types collisions providing that the history of the contact radius, a(t), is available. The following section gives an analysis of two selected models describing impact mechanics between two particles or between a particle and a solid surface and thus allowing a(t) to be found. Even though descriptions of these models are available in literature, the main steps are given here since they form an input for modelling heat conduction between particles in the subsequent sections. 3. Contact mechanics: synopsis 3.1. Compression 3.1.1. Full analysis as given in Stronge (2000) In the analysis described in this section, the deformation in the vicinity of the contact region, if large enough, goes through three stages: (i) elastic, (ii) elastic-plastic and (iii) fully plastic. These three stages are now discussed in turn. Upon contact, when the indentation is still relatively small, the deformation is elastic. The equation of motion, Eq. (1), is: p m∗ δ̈ = −4/3 R∗ E∗ δ 3/2 , (4) where the term on the right-hand-side is the elastic force that decelerates the particles and δ is the indentation. This force is described using the wellknown Hertz theory (Hertz (1881), see also e.g. Johnson (1985)) where E∗ is the effective Young’s modulus given by [(1 − ν12 )E1−1 + (1 − ν22 )E2−1 ]−1 . The material properties of the particles are thus described by their Young’s moduli and Poisson ratios, E1 , ν1 and E2 , ν2 , respectively. The collision process is illustrated in Fig. 1. 8 z T1 , k1, c1, m1 1 δ ΔT =|T1- T2| R2 2 2 2 2 Figure 1: Collision between two particles In addition it is possible to derive the relation between the contact radius, a, between the colliding bodies and the indentation δ from Hertz theory: δ= a2 , R∗ (5) where R∗ is the effective radius given by R1 R2 /(R1 + R2 ), with R1 and R2 being the radii of the colliding bodies. As before this can also be used for a particle of radius R colliding with a surface: then R∗ becomes equal to R. According to, for example, Johnson (1985) the maximum value of normal principal stresses in the colliding particles occurs slightly below the surface. This issue becomes of importance when the deformation during impact is large enough to initiate yield. As soon as that happens (i.e. the contact force is large enough) the deformation becomes elastic-plastic: the plastic deformation occurs under the surface while the deformation in the rest of the colliding body is still in the elastic range. According to empirical and numerical observation, supported by theory, the transition to elastic-plastic deformation occurs when the average contact pressure (the contact force divided by the contact area), denoted in this paper as pm , exceeds b1 Y , where Y is the yield stress of the material. The parameter b1 is widely assumed in literature to be 1.1 (see e.g. Johnson, 1985). In other words, the elastic range terminates when pm becomes py = b1 Y = Fy /(πa2y ), where the subscript y refers to the point where the transition occurs. Equation (5) relates the contact radius and indentation at the boundary between the elastic and the elastic-plastic ranges: a2y = δy R∗ . Using the 9 relations above: δy = 3π 4 2 b1 Y E∗ 2 R∗ . (6) However, in the elastic-plastic range Hertz theory is not valid so different expressions are necessary. In this research, the model given by Stronge (2000), which is based on on previous results collected by Johnson (1985), is used. The first relation in this model is an elastic-plastic equivalent to Eq. (5). Stronge (2000) suggests: 1 a2 (7) δ = δy ( 2 + 1). 2 ay Equation (7) ensures continuity of the contact radius and indentation when crossing the limit between the elastic and the elastic-plastic ranges. In the elastic-plastic range the average pressure acting in the contact surface between the particles is proposed to vary logarithmically as suggested by Stronge (2000) based on a theoretical analysis by Johnson (1985). This can then be used to calculate the force that acts on the colliding particles in the elastic-plastic range. The equation of motion for this range becomes then: δ 1 δ m∗ δ̈ = −Fy 2 − 1 1 + ln 2 − 1 . (8) δy 3.3 δy This equation is thus valid for indentations larger than δy , while Eq. (4) is valid for 0 < δ < δy . Further increase in the indentation leads to propagation of the plastic yield until the plastic deformation reaches the surface. According to experimental observations this occurs when the average pressure, pm , reaches values between 2.7Y and 3.0Y (in the following written in the general form pm = b2 Y ). From this point the deformation close to the contact area becomes what is known as fully plastic. All the parameters corresponding to the transition point between the elastic-plastic and fully plastic deformation ranges are in this work denoted with index p, i.e. ap , δp and Fp , in the same manner as the index y was used above for the transition between the elastic and elastic-plastic ranges. These parameters can be found using the relations above. Thus: 10 3 (b2 − b1 ) ap = ay exp 2 and: δy δp = 2 " ap ay 2 # +1 . (9) (10) In the fully plastic range, the pressure distribution on the particle surface does not change significantly, i.e. it remains b2 Y . This fact was exploited by Johnson (1985) who suggested a relatively simple model in which only fully plastic deformation in the contact region was assumed to take place, i.e. the elastic and elastic-plastic ranges were neglected (see the following section for details). Under this assumption the equation of motion becomes: 2δ 2 m∗ δ̈ = −πb2 Y ay −1 , (11) δy which is valid for δ > δp . The deformation process terminates if all the parameters: indentation, contact radius, average contact pressure and contact force reach their maximum values. This may occur in the elastic, elastic-plastic or in fully plastic range, depending on the momenta of the impacting particles and their physical properties. In a numerical algorithm that solves the model above, they can be found by monitoring the speed δ̇ ≡ dδ/dt, which reaches zero at the end of the deformation process. Alternatively, one can integrate the above relations for contact force to find work and equate it to the initial kinetic energy (see Appendix). 3.1.2. Simplified model of Johnson The model presented in the previous section is based on the work by Stronge (2000). In literature one can find other models, of which one of the most well-known is that of Johnson (1985). This model is significantly simpler and assumes that the collision process in the contact area is always in the fully plastic range. The reasoning is that in many practical applications the collisions are such that the fully plastic deformation dominates. An advantage is that the mathematical expressions, as shown above, are simpler in the range of plastic deformation. 11 Thus the equation of motion for the model by Johnson is: m∗ δ̈ = πa2 pm = πa2 b2 Y, (12) which is equivalent to this in the fully plastic range, Eq. (11). Also the relation between the indentation δ and contact radius a is in Johnson’s model: a2 . (13) 2R∗ In this simplified model, however, the equation of motion is assumed to be valid for the whole deformation process; for given particles the error introduced decreases as the impact velocity increases. The main advantage of this strategy is that Eq. (12) can be solved analytically. Doing so, using Eq. (13) to relate δ and a, Eq. (12) results in the following relation for indentation history during compression: 2tmax vo πt δ(t) = , (14) sin π 2tmax δ= where vo ≡ δ̇(t = 0) is the initial relative speed between the colliding particles. Duration of the compression, the maximum indentation and the maximum contact radius are then given by: s s 2 m∗ vo 2m∗ vo2 R∗ πδmax ; δmax = ; a2max = . (15) tmax = 2vo 2πb2 Y R∗ πb2 Y 3.2. Recovery After compression, recovery begins at the point where the stored elastic strain energy starts to be released. It is usually assumed that this process is fully elastic so that Hertz theory can be used (see e.g. Tabor (1948) where this was proved experimentally). If any plastic deformation took place during the compression, a residual deformation is assumed to remain after the collision. 3.2.1. Model by Stronge (2000) The initial indentation during recovery is δmax , while the final one (at separation) is denoted as δf,S (where the index S refers to ”Stronge”). δf,S is zero if the compression has been solely elastic, otherwise some residual deformation remains at the end of the collision, as mentioned. The change of indentation in the recovery period is thus: δr,S = δmax − δf,S . The radius of 12 curvature of the bodies is assumed to differ from R∗ due to this permanent deformation. In the following the ”new” curvature is denoted R̄∗,S . In this model these quantities are related to each other by assuming what Stronge calls “geometric similarity”: δr,S δy = . R∗ R̄∗,S (16) Since the recovery is elastic, Hertz theory can be used using these new parameters to find the contact force as a function of indentation, δ, which varies from δmax to δf,S during the recovery: 4 1/2 Fr,S = E∗ R̄∗,S (δ − δf,S )3/2 . 3 (17) The unknown parameters, δf,S and δr,S , can be evaluated in the following way. Knowing the relation between the radius of the contact area and indentation for elastic deformation: δr,S = a2r,S /R̄∗,S (see Eq. 5) and assuming that during unloading the contact radius, a, changes from amax to 0 such that ar,S = amax − 0 (i.e. it is assumed that the plastic deformation, which has taken place during compression, does not influence the contact radius) one obtains: δmax 2 amax = 2 − 1 a2y , (18) δy where Eq. (7) was used. Knowing that a2y = δy R∗ and making use of Eq. (16) gives the following relation for δr,S : δr,S = δy δmax −1 2 δy 1/2 . (19) The relation between contact radius, a, and the indentation, δ, in the recovery period is not provided directly by Stronge (2000) and therefore the following relation is used, which is consistent with elastic deformation: a2 = (δ − δf,S )R̄∗,S . (20) This gives the necessary information about the force acting on the particles during recovery, Fr,S . The equation of motion during recovery is: m∗ δ̈ = −Fr,S . 13 (21) Assuming that the maximum indentation δmax is known (see Appendix for more discussion), the equation of motion for the recovery range, i.e. Eq. (21) can be solved analytically between the limits δ ∈ (δmax , δ) to obtain the relative particle velocity as a function of δ. This is done by utilising dδ/dt = v(δ(t)) together with the chain rule to rewrite the left-hand-side of Eq. (21): dδ m∗ dv = m∗ dv = m∗ dv v, which makes (21) separable in v and δ. It is dt dδ dt dδ thus possible to find the relative velocity, v1,S , at the end of the recovery as well as the duration of the recovery period by integrating between the limits δ ∈ (δmax , δf,S ): !0.5 0.5 5/2 16E∗ R̄∗,S δr,S v1,S = − (22) 15m∗ having inserted that δr,S = δmax − δf,S . Integrating (21) between the limits δ ∈ (δmax , δ) and substituting back into v = dδ/dt, the resulting differential equation for δ(t) is separable, and integration over the entire recovery period, t ∈ (0, tr,S ) (see Deresiewicz, 1968) gives an expression for the recovery time: tr,S = 1.472δr,S . v1,S (23) While an analytical solution can thus be found for the duration of the recovery period, analytical solutions for δ(t), and therefore a(t), are not available in general. The equation of motion for all the periods mentioned above can, however, be solved numerically. 3.2.2. Model by Johnson In the model of Johnson Hertz theory is adopted for the recovery period in a similar way as in the model of Stronge. The main difference between the model of Stronge and that of Johnson is determination of the new curvature R̄∗,J and the new indentation δr,J during recovery. The index J refers to “Johnson” analogous to the index S used in the previous section. While Stronge used Eq. (16) to calculate the maximum contact radius amax in the model of Johnson it is calculated in two ways: 1/2 amax = (2R∗ δmax )1/2 or amax = R̄∗,J δr,J , (24) where δmax is the maximum indentation at the end of the plastic deformation, while δr,J is the indentation in the beginning of the elastic recovery and is 14 equivalent to that used in the previous section. Since the process of recovery is purely elastic δr,J can be determined from: 4 1/2 3/2 Fmax = πa2max b2 Y = E∗ R̄∗,J δr,J 3 (25) (compare with Eqs. (12) and (17)), where the maximum contact force during compression and recovery have been equated. Solving this equation for δr,J leads, after some manipulation and using both expressions in Eq. (24), to: 1/2 δr,J = 3 πY b2 R∗ 1/2 δmax . 23/2 E∗ (26) This parameter corresponds to δr,S in the previous section and: δf,J = δmax − δr,J . As before solving the equation of motion in the recovery period: m∗ δ̈ = −Fr,J (27) we obtain the relative velocity at the end of the recovery period and the duration of the recovery period (Johnson, 1985): !0.5 0.5 5/2 16E∗ R̄∗,J δr,J v1,J = − (28) 15m∗ and tr,J = 1.472δr,J . v1,J (29) The relative speed at the end of the collision expressed in Eq. (28) can be compared to that in Eq. (22) and the duration of the recovery period, tr , can be compared to Eq. (23). The two models are different and do not lead to the same results. The contact radius is: a2 = (δ − δf,J )R̄∗,J . (30) 3.3. Other models In literature there are other models that may be used for investigation of collision dynamics. One of them is the model by Thornton (1997), where the initial deformation is modelled using Hertz theory (i.e. in the same manner 15 as above). As the yield starts, it is assumed that the pressure distribution in the contact area is still Hertzian except for a contact area with radius ap (ap < a), where the pressure is uniform. Thornton shows that, under these assumptions, the contact force becomes a linear function of indentation, which corresponds to the models mentioned above for the fully plastic range. The recovery process is modelled by equating: R∗ Fe = R̄∗ Fmax , where Fmax is the maximum contact force during compression and Fe is the elastic force that would lead to the same maximum indentation. R̄∗ is the equivalent of R̄∗,S and R̄∗,J defined above. The model by Thornton makes it possible to find analytical relations, in a similar way to the model by Johnson. Also Yigit and Christoforou (1994) suggest a relation for the contact force that is a simple linear function of δ. In addition to plastic deformation, some researchers considered other aspects such as viscoelasticity and/or cohesion (see e.g. Stevens and Hrenya (2005) or Brilliantov et al. (2007)), as also mentioned earlier in the paper. These issues are not discussed here: use of these models for computing heat transfer can, however, be achieved in the same manner as described below. 4. Heat conduction between colliding bodies: review of existing models 4.1. Elastic collision: model by Sun and Chen Sun and Chen (1988) assumed that the collision process was purely elastic. Eqs. (4) with (3) were solved analytically and this led to the following relation for the conductive heat transfer during impact: Qe = 0.87πa2max ∆T t0.5 coll . (ρ1 c1 k1 )−0.5 + (ρ2 c2 k2 )−0.5 (31) The collision duration, tcoll can be found analytically for elastic collisions by solving Eq. (4) (see, for example, Stronge, 2000; Deresiewicz, 1968; Tsuji et al., 1992): 1/5 m2∗ tcoll = 2.86 , (32) E∗2 R∗ vo This relation is essentially valid for low velocities where the collision does not involve plastic deformation. For some materials (e.g. steel) this assumption limits the practical applications of this relation. 16 4.2. Fully plastic collision in the contact region: model by Ben-Ammar et al. Ben-Ammar et al. (1992) extended this relation to collision of particles where material strain-hardens and when the impact is solely plastic, i.e. no elastic range occurs. This assumption is valid for high impact velocities, a type of collision that occurs in various engineering applications. A similar approach can be also used for collisions of perfectly plastic materials. Assuming that the deformation process involves only fully plastic deformation in the contact region, the corresponding equation of motion is the same as in Eq. (11), i.e. as in the model suggested by Johnson. This also refers to other parameters developed in this model, such that the maximum indentation, contact area and compression duration are found from Eq. (15). These equations make it possible to find the history of the contact radius, a(t), even though it is not possible to obtain an exact analytic solution. Nevertheless, Ben-Ammar et al. (1992) showed that the history of the contact radius can be expressed using an approximate relation that involves trigonometric functions. This relation can then be substituted into Eq. (3) so that the following relation for the heat transferred during collision is obtained: Qp = 0.88πa2max ∆T (tmax + tr,J )0.5 . (ρ1 c1 k1 )−0.5 + (ρ2 c2 k2 )−0.5 (33) Here the collision duration is that of Johnson, tr,J . The expression by Stronge, tr,S , can also be used in Eq. (33), and this is shown later in this paper. As shown below, the two expressions for collision duration converge to the same value for high-speed impacts where fully plastic deformation is dominant. 4.3. Other aspects In our previous work (Kosinski et al., 2013) we investigated heat conduction process for viscoelastic and cohesive particles. It was shown that viscoelasticity and cohesion influences heat conduction between colliding particles due to their effects on the contact area and contact duration. As mentioned earlier collisions between particles may also lead to heat generation due to two factors: friction between the colliding bodies and viscoelasticity as they deform. The former aspect is not relevant to the present research since the focus is only on normal collisions where it is assumed that friction does not play any role. As a matter of fact it is not always the case: an example is collisions of 17 particles made of different materials where friction may influence results also for head-on collisions. Nevertheless, this aspect is assumed to play a minor role in the context of the present research and not considered further. The latter aspect requires modelling of dissipation, which can be done by equating heat generation to the work done by the dissipation force. In many applications of particle-particle collisions this issue can be neglected. Nevertheless, this is not necessarily the case for contact-dominated flows. 5. Summary of the models used to model heat transfer in the present paper The strategies discussed in the previous section can be used for modelling heat conduction between colliding particles. The main requirement is that the history of contact radius, a(t), is available. This is also the objective of the present paper. The following contact models are used, while the transferred heat between the colliding bodies are found from Eq. (3) and Eq. (2): 1. Model A. The compression is modelled using the following equations of motion with corresponding relations between δ and a: • for δ < δy : Eq. (4) with Eq. (5) • for δy < δ < δp : Eq. (8) with Eq. (7) • for δ > δp : Eq. (11) with Eq. (7) while the recovery process is modelled using the relations: • Eq. (21) between δmax and δf,S , where R̄∗,S and δr,S are found from Eqs. (19) and (16), respectively. The contact radius is computed from Eq. (20). 2. Model B. The compression is modelled using Eq. (11) with Eq. (13), while the recovery processed is modelled using Eq. (27) between δmax and δf,J , with Eqs. (26) and (24) to find δr,J and R̄∗,J , respectively. The contact radius is calculated using Eq. (30). 3. Model C. The compression is computed in the same manner as in Model A, while the recovery process is computed similarly to Model B. Below the ramifications of modifying model B for recovery to take into account 18 the possibility that the compression may end in the elastic-plastic range is briefly explored. In the following few paragraphs we explore the consequences of applying the Johnson recovery model to the case where the deformation terminates in the elastic-plastic range. In Eq. (25) we drop the subscript J not to confuse the recovery model in C with that in model B: 4 Fmax = E∗ R̄∗1/2 δr3/2 . (34) 3 Recall that the left-hand-side represents the maximum force during compression, while the right-hand-side represents the recovery period, in other words, it is assumed that during the transition from deformation to recovery, the value of the maximum contact force does not change. When the compression terminates in the elastic-plastic range, Fmax , i.e. the left-hand-side of the equation, can be found from Eq. (8) (while it was found from the right-hand-side of Eq. (11) if the compression ends in the fully plastic range as in model B). Similar to Eq. (24) we state that: s 1/2 δmax − 1 or amax = R̄∗ δr , (35) amax = ay 2 δy where the left-hand equation corresponds to the maximum contact area obtained in the compression period, see Eq. (18), while the right-hand-side models the same contact area but at the beginning of the recovery. Equations (34) and (35) lead to: δr = 3Fmax 4E∗ amax and (36) 4E∗ a3max . (37) 3Fmax A closer inspection reveals, however, that this model may lead to nonphysical results for the case when the compression terminates in the elasticplastic range. This can be seen in the following way. Express Fmax using Eq. (8) and amax using Eq. (7). Then for the ratio δr /δmax one obtains: −1 1/2 δmax 1 δmax δmax δr = 2 −1 1+ ln 2 −1 , (38) δmax δy 3.3 δy δy R̄∗ = 19 where Eq. (36) and the relation a2y = δy R∗ were used. If δmax /δy is less than ∼ 5.0, something that occurs at the beginning of the elastic-plastic range, the ratio δr /δmax becomes greater than 1.0, i.e. the indentation during recovery is larger than the obtained indentation during compression. The conclusion from the exploration of this modification to the Johnson recovery model is thus that this model is not suitable for simulating collisions where the indentation terminates in the beginning of the elastic-plastic range. We come back to this issue later when discussing some selected simulation results. 6. Comparison between models: simulation results Model A is the model compiled by Stronge (2000) and it differs from Model B (developed by Johnson (1985)) in that collision dynamics in all the three regimes (elastic, elastic-plastic and fully plastic deformation) are taken into account (the model by Johnson assumes that the deformation in the contact region is fully plastic). Also the rebound process is modelled using different assumptions in models A and B. For the compression, one may therefore expect model A and B to converge for collisions where fully plastic deformation dominates, i.e. for higher impact velocities. It is, however, less clear whether this is also the case for the recovery period. Some simulation results for a selected set of physical parameters are shown below. The selected parameters are as follows. Particle radii: R1 = R2 = 2 mm, particle densities: ρ1 = ρ2 = 6000 kg/m3 , effective Young’s modulus: E∗ = 100 · 109 Pa, heat capacities: c1 = c2 = 400 J/(kg K), conductivities: k1 = k2 = 20 W/(m K) and temperature difference: ∆T = 100 K. Further the parameters b1 and b2 were selected to be 1.1 and 2.8, respectively. The yield stress was 300 MPa in all the simulations. The results were computed for various values of the impact velocity. Focussing first on the compression process: this was calculated using analytical relations for model B (see Section 3.1.2) and numerically for model A (see Section 3.1.1). For the selected parameters the elastic-plastic deformation in the contact region starts at a velocity vy = 0.0055 m/s (i.e. a very low velocity considering various practical applications of the model). The elastic-plastic range continues until the velocity vp = 1.123 m/s was reached and then the fully 20 plastic region begins (see also Appendix where vy and vp are defined and determined). Figure 2 shows the duration of the compression period. Models A and C lead to the same results since they use the same approach during this period. For high velocities all the models converge to the same value, since the deformation in the contact region is dominated by the fully plastic range, the range constituting the basis for model B. It is also useful to notice that the compression duration for model B does not depend on the impact velocity, see Eq. (15). Figure 2: Compression duration for particle-particle collisions as a function of impact velocity computed using different models. For large velocities all the models lead to the same results since the fully plastic deformation in the contact region dominates. Similarly, Fig. 3 shows the maximum indentation that was reached during the compression process. The results differ between the models, even though the difference is not very large. The curves should again converge for high impact velocities, but do so relatively slowly: a convergence is not clearly seen in Fig. 3 (the objective was to emphasize the region where the impact velocity was relatively low and therefore the x-axis of the graph does not exceed 1.0 m/s). Therefore the ratio of maximal deformations using models B and A (and C), respectively: r1 = δmax,M odelB δmax,M odelA 21 (39) is plotted against the impact velocity as shown in Fig. 4. The main conclusion is that the approximate model B, although, as expected, becoming better at high impact velocities still show some deviation from the more accurate models even when the deformation extends into the fully plastic region (as mentioned, for the chosen parameters this occurs for impact velocities larger than 1.15 m/s). Figure 3: The maximum indentation as a function of impact velocity. Models A and C lead to the same results. The results for model B converge to the results obtained using models A and C: this trend is, however, not visible in the figure. Figure 5 shows how the residual deformation that remains after the collision, δr,S used in model A and δr,J used in model B, vary as a function of impact velocity (recall that model C uses the same approach for recovery as model B). The obvious conclusion is that the models lead to quite different results, something that can also be seen by comparing Eq. (19) and Eq. (26). This can be also investigating analytically in the following way. Rewrite Eq. (26) by making use of Eq. (6): b2 (2δy δmax )1/2 (40) δr,J = b1 and then find that the ratio between δr,S , expressed by Eq. (19), and δr,J : 1/2 b1 2δmax − δy r2 = . (41) b2 2δmax 22 Figure 4: The ratio of maximal deformations using models B and A (and C) as a function of impact velocity. The ratio converges to 1.0 for high velocities as also discussed in Fig. 3. For the case where δmax ≫ δy , which occurs for relatively high impact velocities, this ratio reduces to b1 /b2 that in the current simulations is 1.1/2.8 = 0.393. This value can also be seen in the simulations: Figure 6 shows how the ratio r2 (the thick line) varies with impact velocity. The parameter converges to 0.393, as expected. Another difference between models A and B was the choice of the effective radius during recovery R̄∗,S and R̄∗,J . These radii are shown in Fig. 7. Also here the ratio between the effective radii defined by Eqs. (16) and (24), respectively, was calculated. This leads to: 2(b1 /b2 )2 r3 = 2 − δy /δmax 1/2 , (42) where Eq. (40) is also used. For δmax >> δy , the ratio converges to b1 /b2 , i.e. the same as for r2 . The value of r3 as a function of the impact velocity is shown in Fig. 6 (the thin line). As before it approaches the value 0.393. Finally we focus on the duration of the recovery. The results for model B are shown in Fig. 8. The results for model A turns out to be very similar with a slight difference for lower velocities. Figure 9 shows the ratio of the two, r4 , as a function of impact velocity. 23 Figure 5: δr,S (model A) and δr,J (model B) as a function of impact velocity. As discussed in the text, the models lead to different results. Figure 6: The ratios r2 and r3 (defined in the text) as a function of impact velocity. The results converge to 0.393. 24
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