MultiLine
MS22C-8
CNC Multi Spindle
Turning Machine
MultiLine MS22C-8
Multi-spindle machines: More productive with 8 spindles!
With the totally configu-
swiveling synchronous spin-
were developed for use of
changeovers.
rable MS22C-8, we offer a
dles, and up to 16 tool carri-
state-of-the-art manufactur-
Unhindered chip flow is
machine concept that meets
ers, which can be configured
ing technologies. Generously
ensured even at full tooling.
all requirements and the
in XYZ, enable high-produc-
dimensioned and freely acces-
most stringent demands.
tivity manufacturing.
sible, the working area mini-
8 main spindles, up to 2
All aspects of the MS22C-8
mizes setup cost especially for
Designed to meet precisely
the user requirements—the
concept behind the MS22C-8
Machine concept
• Freely accessible working
area and, thus, extremely
easy setup
• Highly-dynamic slides with
sliding guide (X-axis)
• Directed part discharge
through linear handling
• Extremely fast swiveling
synchronous spindles with
C-axis
• Non-wearing Z-axis due
• Swivel arm is locked in the
to quills with hydrostatic
machining position with a
support
• Front-opening machine for bar machining
• Chucked part machining
three-piece Hirth coupling,
ensuring maximum rigidity
• Maximum of 6 tools for
rear end machining per
with loading and unloading
swiveling synchronous
by robots
spindle
MultiLine MS22C-8
The core – top precision from INDEX
Our trade mark –
Independent speeds
thus avoiding any additional
More than just turning
the spindle drum
During machining, it is always
secondary processing times.
INDEX CNC multi-spindle
The compact spindle drum
possible to program the
machines with driven tools,
ensures maximum preci-
optimum speed, which can
C-axis, and Y-axis give you
sion in each position through
still be varied during cutting,
access to entirely new
the use of a three-piece
for each spindle position and
processes, such as:
Hirth coupling. The core is
each cutting edge of the tool.
•Off-center drilling and
composed of 8 fluid-cooled
The result is ideal chipping,
motorized spindles integrated
maximum surface quality,
• Inclined drilling
in the spindle drum. Infinitely
short part production times,
• Cross drilling
variable speed control, high
and longer tool service life.
•Contour milling
torque, small frame size,
You can also machine high-
•Hobbing (tooth cutting)
maintenance-free operation,
strength materials that up to
• Multi-edge turning
and advanced synchronous
now were hardly suitable for
technology – these are the
multi-spindle machines. It is
criteria defining an INDEX
also possible to make speed
CNC multi-spindle machine.
changes during drum indexing,
4
thread cutting
6.1
5.2
5.1
6.2
4.2
7.1
4.1
7.2
8.1
3.2
3.1
8.2
1.1
2.2
1.2
2.1
MultiLine MS22C-8
Precise, fast, and flexible
The strength of the MS22C-8 Even more possibilities for
lies in its versatility.
rear end machining with
Whether complex parts or
a swiveling synchronous
different processes are in-
spindle
volved − anything is possible • Up to 6 tools, of which 2
• A maximum of 16 tool carriers with 1 or 2 travel axes
are driven
• Fast swiveling motion and
• Y-axis (optional)
hydraulic locking of the
• 1 or 2 swiveling synchro-
swiveling synchronous
nous spindles
• Variable use of tool carriers
for internal and external
machining
spindle via a Hirth coupling
• Favorable chip flow due to
machining outside the main
working area
• Use of several tools per tool • Numerous possibilities
carrier possible
• Transverse machining with
driven tools
• C-axis and multi-edge turn ing for extended use options
The double 4-spindle
With the same configura-
machine − an interesting
tion level as an 8-spindle
configuration possibility
machine with simultaneous
• Additional part production time
rear end machining in two
reduction due to simultaneous
spindle positions
manufacturing of 2 workpieces
• Front end machining on 6
• 14 tool carriers with 1 or 2
axes (optionally also Y-axis)
• 2 swiveling synchronous
spindles
main spindles
• Simultaneous cutoff-side
machining on 2 swiveling
synchronous spindles
• 2 back-boring slides (option)
Benefit: Reduced cycle time
with 3 tools each, of which
with time-determining back-
up to 2 are driven
working
6
using driven tools in conjunction with C- and Y-axes
as well as an electronic
shaft
For a wide range of technologies
Tooth milling, hobbing
• Coupled with electronic
precision
• Requirements with maximum stability
s
• Toothing in correct position relative to other surfaces or shaped elements
• Any angular offset can be
programmed
• Greater tool service life
Y
X
due to shifting with Y-axis
Z
Milling
Milling with driven tool in
the following variants
• Disk milling cutter in
X
Y
conjunction with C-axis
Z
operation (transmit
function)
• End milling cutter in
conjunction with Y-axis
operation
• Plunge milling
Elliptical deburring of
cross-drill holes
Uniform deburring (even
X
chip removal) of cross-drill
holes by interpolation of the
s
Z
C-axis, X-axis, and Z-axis
with driven tool.
8
Simply more possibilities
The working area – practically limitless machining
Machining examples
possibilities per spindle
1. Turning O.D. –
position
Turning I.D.
The tool carrier arrangement
in the working area without
a longitudinal sliding block
allows more than one tool to
be used on each spindle. The
possible machining opera-
2.Turning O.D. –
tions are thus limited only by
Turning O.D.
the tool holder. As a result,
you are free to specify any
production step in any spindle
position.
Another advantage:
You have unhindered chip
flow.
3.Driven tool outside –
Driven tool inside
Performance, as we
understand it
Maximum productivity and
cost-effectiveness of multispindle machines, combined
with the precision and flexibility of CNC single spindle
4.Turning O.D. –
machines, is the formula
Driven tool inside
for success of the MS22
(sequentially)
multi-spindle machine.
5.Driven tool outside –
Turning I.D.
(sequentially)
6.Driven tool outside –
Turning O.D.
(sequentially)
9
MultiLine MS22C-8
The control − New − Fast − With pioneering user interface
New and optimized
Pioneering −
Even switching the operating
directly into the touch-sen-
The new INDEX C200-SL
The user interface
areas or enabling/disabling of
sitive user interface on the
control is firmly committed
As standard equipment, has
block skip levels is now done
screen, LED backlit control
to the new SIEMENS S840D
the INDEX MS22C-8 a 43.5 cm simply by "finger pointing" on
buttons and switches on the
solution line control and
screen with a full touch-
machine control panel are
SIEMENS SINAMICS drives
sensitive surface. A touch of
also part of the new control
and therefore represents the
the finger now suffices to use Compatible
concept.
highest level of performance
softkeys directly on the screen Despite the innovative tech-
They are used by the control
and functionality.
to open files, folders and
nology, the new INDEX C200- to actively indicate allow-
This ensures future security
menu trees or to move entire
SL control is compatible with
able movements or enabled
and productivity!
pages on the screen.
the previous control in all key
switches to the operator –
operating areas. And existing
inadmissible movements and
MS22C-8 NC programs can
switches remain dark.
be run in the new control as
Actions expected by the
well.
operator are signaled by flash-
the screen.
ing keys!
Innovative
In this way, the C200-SL con-
In addition to the adoption
trol communicates directly
of various selector switches
with the operator!
Productive
Safe
Modern
Efficient
• The latest editor for easy
• Largely unchanged machine • Latest control generation
and fast programming
• Convenient display functions such as multi-editor,
animated cycles, etc.
• Programming of mathematical functions, variables and
workpiece counts
operation and key arrangeous control (INDEX)
• Practical machine cycles
Continuous safety monitor-
optimal machining quality
ing and testing integrated in
operation
turning, milling, drilling
better than nano-interpolation (80 bit floating point
tailed descriptions of error
causes and remedies
10
available (option)
• Safety Integrated Inside:
cycles for error-free and
• Easy network integration
• Intelligent online help, de-
ly, from third parties (ARTIS)
and collision-free machine
• Internal calculation accuracy
network technology
drilling and milling
• Comprehensive technology
from INDEX or , alternative-
support safe, time-effective
• The same functionality for
through control-integrated
with maximum performance
ment compared to the previ- • Full-fledged Y-axis/axes for
• Tool breakage monitoring
arithmetic)
• All displays and operating
inputs in clear text
• More than 20 foreign languages
• Free assignment and
programming of additional
drilling and milling units
• Fast and safe job change by
automatic saving of setup
the control
• Post-process and in-process
measurement possible
(optional))
• INDEX Virtual Machine &
data and automatic re-
VPro Programming Studio
initialization at (re-)selection
for off-machine program-
of the job
ming, setup, optimizing on a
PC (option)
MultiLine MS22C-8
Technical data
Work spindles8
Maximum bar diameter
mm (inch)
22 (24) (0.87 [0.94])
Speed *
rpm
10000
Power (at 100%/25%)
kW (hp)
8.7 / 15 (11.7 / 20.1)
Torque (at 100%/25%)
Nm (ft lbs)
10 / 18 (7.4 / 13.3)
Tool carriers16
Slide travel X
mm (inch)
62 (2.44)
Slide travel Z
mm (inch)
85 (3.35)
Slide travel Y
mm (inch)
24 (0.94)
Synchronous spindle
1/2
Maximum bar diameter
mm (inch)
22 (24) (0.87 [0.94])
Speed *
rpm
10000
Power (at 100%/40%)
kW (hp)
9.2 / 12 (12.3 / 16.1)
Torque (at 100%/ 40%)Nm (ft lbs)11 / 14 (8.1 / 10.3)
Swiveling angle of synchronous spindlesdegrees 138
Slide travel Z
mm (inch)
120 (4.72)
Number of tools for rear end machining
3 / 6
Back-boring slides 1+2 (optional)
Tool carriers for rear end machining
1 / 2
Slide travel X
mm (inch)
62 (2.44)
Number of tools for rear end machining
3
of which driven
2
Dimensions, weight, and connected power (for maximum configuration level, without bar guide or loading magazine)
Weight
kg (lbs)
approx. 7100 (15652.6)
Length
mm (inch)
3349 (131.85)
Width
mm (inch)
2032 (80)
Height
mm (inch)
2854 (112.36)
Connected power **
53-77 kW, 63-91 kVA, 91-131 A, 400 V, 50/60 Hz
Control
INDEX C200-SL (based on Siemens 840D solutionline) with teleservice, spindle stop, C-axis in standard scope
Options
Multi-edge turning, hobbing, tool monitoring, Y-axis, transmit function
IEMCA loading magazine
570 (22.44)
4574 (180.08)
MS22C-8
324 (12.75)
* Speed limitations are necessary, depending on bar diameter, bar guide and workpiece clamping
** Dependent on I/O devices
3251 (127.99)
2032 (80)
3030 (119.29)
SIR 3300
3349 (131.85)
12
LM9102.4577-07.14 ME Printed in Germany Subject to change without prior notice
INDEX-Werke GmbH & Co. KG
Hahn & Tessky
Plochinger Straße 92
73730 Esslingen, Germany
Phone+49 (711) 3191-0
Fax
+49 (711) 3191-587
[email protected]
www.index-werke.de