C-Class Catamaran Daggerboard: Analysis and Optimization Sara Filipa Felizardo Santos Silva [email protected] Instituto Superior Técnico, Lisboa, Portugal October 2014 Abstract The main purpose of this study is to improve the lift velocity performance of a Portuguese C-Class Catamaran by upgrading the design of the hydrofoil structure, known as daggerboard. Daggerboards are hydrofoils placed on the middle of the hulls that allow the catamaran to lift up and gain velocity. Since there is less resistance in the air than underwater, the sooner the boat rises in the water, the earlier it increases its velocity, making the daggerboards the main components responsible for improving the catamaran’s performance on race. In this work, a two-dimensional hydrofoil geometry was generated using an interface between Xfoil software and a program developed in this work. The Class-ShapeTransformation and Differential Evolution methods were implemented to generate a smooth geometry improving the lift of the catamaran at a velocity equal to 10 m/s without cavitation effects. The threedimensional model was then created. The profile was developed and improved until the displacement results were under the ones of the original daggerboard. The daggerboard improvement included a modification on the blade structure and on the depth panel thickness. Keywords: C-Class, Hydrofoil, Class-Shape-Transformation, Differential Evolution, Daggerboard 1. Introduction foil section which is able to avoid this effect. In the hydrofoil design section, a two-dimensional profile was designed using the Class-ShapeTransformation (CST) method, and improved using Differential Evolution (DE) method. The final hydrofoil shape was called CST. The main goal of this design was to increase the lift-drag ratio and the minimum pressure coefficient when compared with the profiles used by team Cascais. In the daggerboard design section, a structural analysis was performed using Ansys software. In order to achieve the main goal of this work, a daggerboard structure was designed with the new hydrofoil section (CST) and compared to the hydrofoil sections (NACA 2412 and NACA 5412) used by team Cascais at the last race. A pre-study of the blade of the daggerboard was done before the full structure analysis. The new daggerboard structure was improved until the maximum displacement value of the structure was below the one of the daggerboard used by team Cascais at the last race. The International C-Class Catamaran Championship (ICCCC) is a high speed boat race where competitors can show their creativity and engineering skills. The rules for this competition are described in [1]. Last year, team Cascais, born from a partnership between Tony Castro and Optimal Structural Solutions company, participated in this championship with the first portuguese C-Class catamaran totally made in Portugal. In the last race, the Catamaran’s daggerboard was built with a National Advisory Committee for Aeronautics (NACA) 2412 profile for the hydrofoil section and an S profile for the structure of the daggerboard. Besides this profile, Optimal has also developed an L daggerboard with NACA 5412 section. The main goal of this work is to upgrade the daggerboard by improving the hydrofoil section. The work developed is divided in four parts: methodology, literature research, hydrofoil design, and daggerboard design. In the methodology section, the steps taken and the project conditions are defined, as well as the main goals of this work. In the literature research section, a description of the daggerboard components is made. The hydrofoil characteristics and cavitation are also presented and described in this section. Cavitation was one of the identified problems at the last race and the concept was used in this work in order to generate a hydro- 2. Literature research In C-Class, the daggerboard has been a constant subject of investigation, aiming to find and experiment with different daggerboard profiles in order to get less drag at higher speeds. For better understanding, a brief demonstration of the several parts from a catamaran is provided in Fig.1. 1 the fluid density, ρ, and the hydrofoil chord, c. Both lift (CL ) and drag (CD ) coefficients are dependent of the hydrofoil shape. CL = CD = L 1 2 2 ρcv D 1 2 2 ρcv (1a) (1b) The mean camber line defines the hydrofoil curvature, as shown in Fig. 3. Due to the changing of the curvature, the lift and drag forces values change as well. Figure 1: Catamaran Components 2.1. Hydrofoil characteristics A hydrofoil is similar to an airfoil. The main difference lies on the fact that when choosing the profile it should be considered cavitation effects and the pressure distribution over the upper surface. There are several airfoil profiles designed for several specifications. For example, for aircraft wings it is common to use NACA profiles because of their good behavior in lift generation. But NACA’s profiles are made without any cavitation effects concerns. For the vessels, it is prudent to choose a geometry that avoids cavitation, like an Eppler hydrofoil. The hydrofoil creates a lift force, perpendicular to the flow direction, and a drag force, which has the same direction of the flow (Fig. 2). Since the purpose of this work was to make the boat fly over the water, the main goal was to increase the lift generated by the hydrofoil. Figure 3: Hydrofoil Nomenclature The upper surface is where the velocity reaches high speeds and the static pressure reaches low values. The static pressure in the lower surface is higher than in the upper surface. The pressure gradient between both surfaces generates the lift force. The distribution of pressure over a hydrofoil is usually expressed by the pressure coefficient, Eq. (2). cp = p − p∞ 1 2 2 ρv (2) 2.2. Cavitation In this study, the effect on the flow past hydrofoils was a matter of concern, since it was one of the identified problems in last race. Using the description of cavitation by [6], If the pressure above the liquid is reduced by any means, evaporation recommences Figure 2: Airfoil’ forces [5] until a new balance is reached. If the pressure is sufficiently lowered, the liquid boils when bubbles The angle of attack is the angle between the flow of vapour are formed in the fluid and rise to the direction and the hydrofoil chord. If the angle of surface, producing large volumes of vapour. In hyattack increases, the lift force also increases, while draulic engineering the vapour pressure of a liquid the drag force decreases. The main problem of these is of importance, for there may be places of low lodaggerboards is the variation of the angle of attack, cal pressure, particularly, when the liquid is flowing with the changes of the sea currents and the occur- over a solid surface. If, in one of these places, the rence of waves. It is very dangerous for the sailors pressure is reduced until the liquid boils, then buband for the vessel if the waves impact directly. At bles suddenly collapse. There, very rapid collapsing the beginning, with reduced velocities, it is neces- motions cause high impact pressures if they occur sary to have big angles of attack on the foils, in against portions of the solid surface, and may evenorder to increase speed and, consequently, lift. tually cause a local mechanical failure by fatigue of Lift (L) and drag (D) forces can be calculated by the solid surface. Eq. (1), respectively. Both equations have similar The cavitation number is commonly represented constants, like the flow velocity, represented by v, by σcavit and it is defined by Eq. (3). 2 σcavit = p − pv , 1 2 2 ρv 3. Methodology and project conditions (3) The design approach implemented on this work was performed by setting the mass and speed of the boat [4]. Since the total mass is the sum of the boat mass and two regular persons, the equilibrium of the boat is very sensitive to the position of both sailors. This speed-weight combination must provide the maximum lift-drag ratio relation with minimum cavitation effects. Besides these fixed variables, there were two global design variables defined for the current project: The p and pv are the ambient and vapour pressure, ρ represents the fluid density, v is the velocity of upstream flow which corresponds to our boat speed. The static pressure has a minimum value somewhere at the surface of the foil. The corresponding reduction of the static pressure is indicated by the pressure coefficient, Eq. (4). cp,min = pmin − p 1 2 2 ρv • Depth of the structure, d - since there were already two models developed, an L and S profiles, the depth of these structures was used as starting point of the new structure design. (4) For the critical condition of pmin = pv , it is possible to conclude that the critical cavitation number is represented by Eq. (5). σcavit = −cp,min = |cp,min | • Aspect ratio, A - defined as a range of values and leading to the daggerboard’s dimensions. (5) The design methodology can be described as folThis equation represents the beginning of cavita- lows: tion. It can also be concluded by Eq. (3) that when 1. By selecting a depth, the cavitation number velocity increases, the cavitation number decreases, can be calculated setting the minimum preswhich reduces the range of pressure coefficient alsure coefficient of the structure before the oclowed to avoid cavitation. currence of cavitation effect (Eq. (6)). In cambered sections, there is an optimum lift coefficient, at which the streamlines meet the section patm + ρgd − pv nose smoothly [3]. If a thinner profile was chosen = −cp,min (6) σcavit = 1 2 2 ρv with a non-smooth nose it would have had a higher pressure coefficient (cp ) contributing to higher cav2. With the minimum pressure coefficient defined, itation and, consequently, increasing the drag. In it was possible to generate a hydrofoil profile Fig. 4 it is possible to see an example of cp evoand optimize the geometry until the maximum lution with velocity for different depths from free lift-drag ratio was achieved. surface. 3. The corresponding CL , produced by the optimized geometry, can be used to calculate the section area of the hydrofoil (Eq. (7)). A= mg 1 2 2 ρv CL (7) 4. By defining the aspect ratio, the span b of the hydrofoil was calculated (Eq. (8)). A= b2 A (8) 5. Using the original dimensions and a simpler geometry for the blade, a daggerboard was designed and static and modal analysis were performed. The analysis results were compared to the daggerboards with NACA 2412 and NACA 5412 profile sections. Figure 4: Pressure Coefficient vs Velocity The only way to avoid cavitation, although it will never be totally avoided, is to generate balance between the angle of attack, the velocity of the boat, and the profile pressure coefficient. In [8], several studies were already made in order to create a ”formula” to avoid cavitation problems but reliable solutions were not found yet. 6. A redesign of the structure was made in order to improve the displacement results maintaining a safety factor above the required by the Optimal company. 3 To summarize, the main project goals and project conditions are: near the leading and trailing edges, where the radius of curvature is smaller. A frequently used method for dividing the chord into panels with larger density near edges is the Full Cosine method. In this method the x coordinate is obtained from Eq. (9). • A new hydrofoil geometry was required. • The lift-velocity was 10 m/s. c (1 − cos β) (9) 2 • There are no constrains for the hydrofoil diThe chord is represented by c and, for n chordwise mensions - depth, span and chord. panels needed, β is given by Eq. (10), where i is from 1 to n+1. • The cavitation number has to be controlled in π order to avoid cavitation effects. (10) β = (i − 1) n • The safety factor of the structure must be The CST method was developed for aerodynamic above 5. design optimization by [7], and it can be used to generate two and three-dimensional shapes. For this work, it was only used for the two-dimensional generation. Any geometry can be represented by this method. The class function defines which type of geometry it will produce. Since it was defined to generate an airfoil or hydrofoil, the only thing that differentiates one shape from another is a set of control coefficients that is built into the defining shape equations. These control coefficients allow the local modification of the shape of the curvature until the desired shape is achieved. This method is based on Bezier curves with an added Class function. The non-dimensional coordinates are defined in Eq. (11). Figure 5: Daggerboard dimensions nomenclature x (11a) ψ= c y 4. Hydrofoil design ζ= (11b) c In this work, the main goal was to create a hydroThe upper and lower surface defining equations foil with a good lift-drag ratio, to get the maximum are represented as follows, amount of lift while producing low drag, and main• The lift angle of attack is equal to 3.5 degrees. x= tain a constant load distribution over the hydrofoil surface by performing a constant pressure distribution. The design approach for this work consisted on choosing an existing hydrofoil, that was already studied and analysed for similar projects, whose goals coincide with the present work goals. The main advantage of this approach is that there is test data available making the prediction of the hydrofoil behaviour easier in similar conditions. The approximation of the known geometry to a new one was done by using the Least Squares Error (LSE) method between them, generating the new hydrofoil coordinates by the CST method. Then, an optimization method, differential evolution, was applied. N1 ζ U (ψ) = CN (ψ) S U (ψ) + ψ ∆ζU 2 (12a) N1 ζL (ψ) = CN (ψ) SL (ψ) + ψ. 4 ζL 2 (12b) Eq. (13) represents the class function where, for a round-nose hydrofoil, the parameters N1 and N2 must be equal to 0.5 and 1, respectively. N1 CN (ψ) = ψ N1 (1 − ψ)N2 2 (13) As mentioned before, the CST method allows the representation of a hydrofoil only by defining the class function. In order to achieve the desired shape, it was necessary to define the shape function, S U (ψ) = 4.1. Class-Shape-Transformation method NU X AU i Si (ψ) (14a) AL i Si (ψ) (14b) i=0 Before using the CST method, it is necessary to define the x coordinates of the hydrofoil. In most of the cases involving airfoils, a denser paneling is used S L (ψ) = NL X i=0 4 where NU and NL are the order of Bernstein polynomial for upper and lower surface, respectively. In this work NU = NL = N and they are equal to one less than the number of curvature coefficients (AU and AL ) used. S is the component shape function and it was represented by Si (ψ) = KiN ψ i (1 − ψ)N −1 stage is called crossover. If the result of the objective function is reduced with this new vector, the vector remains and it is used in the next generation (iteration). If the result of the objective function is superior than the target vector, the vector is not replaced - selection operation. Mutation (15) For each target vector xi,G , a mutant vector is genwhere KiN is the binomial coefficient, that is related erated according to, to the order of the Bernstein polynomials used. It was defined as follows vi,G+1 = xr1 ,G +F (xr2 ,G −xr3 ,G ) with i = 1, . . . , Np N! N (18) (16) Ki = i!(N − i)! with random indexes r1 , r2 , ... ∈ 1, 2, ..., Np , The complete equations, for upper and lower sur- which are chosen to be different from the running faces by CST method, are presented in Eq. (17a) index i, so that Np must be greater or equal to four and Eq. (17b), respectively. The last term, ψ. 4 ζ, to allow for this condition. F controls the amplification of (xr2 ,G − xr3 ,G ) and F > 0. represents the tail thickness. Given that the control coefficients, AU and AL , Crossover are the only unknown terms, it was used the inverse method to obtain them and create a smooth shape The third vector is presented as, to begin the study. ui,G+1 = (u1i,G+1 , u2i,G+1 , ..., uDi,G+1 ) ζU (ψ) = ψ 0.5 (1 − ψ)1.0 KiN ψ i (1 − ψ)NU −1 ] + ψ. 4 ζU (17a) ζL (ψ) = ψ 0.5 (1 − ψ)1.0 KiN ψ i (1 − ψ)NL −1 ] + ψ. 4 ζL (17b) (19) The crossover operation crosses two vectors, xi,G and vi,G+1 and generates the third vector, ui,G+1 . For each vector component, it generates a random number in range U [0, 1], randj . Cut off, CR, parameter is introduced and it is between zero and one. If randj < CR, 4.2. Differential Evolution Since the maximization of the lift-drag ratio was one of the goals to achieve, and it was granted by finding the control coefficients of the shape, it was used a method that optimizes these control coefficients independently and in parallel, minimizing the time of these calculations. DE is an optimization method to minimize the function value, by the definition of a range of values for every single variable of the function. DE uses a number of parameters, Np , in vectors of dimension D to optimize as population of each generation, G, i.e. for each iteration of the minimization process, [9]. The number of optimization parameters, Np , does not change during the minimization process. The initial population is randomly chosen and it should cover the entire domain of research. This space has inferior and superior limits, which should be defined, and it corresponds to the project parameters. In the present work, it represents each control coefficient of the hydrofoil shape. For each generation, a new population is born using three stages: mutation, crossing, and selection. DE generates new vectors with parameters by adding a weighted difference between the two previous vectors to a third vector of the same population - mutation operation. The mutated vector’s parameters are then mixed with the parameters of the target vector, to yield the third vector. This mixing ui,G+1 = vi,G+1 (20) ui,G+1 = xi,G (21) Otherwise, In order to guarantee the existence of at least one crossover, a ui,G+1 is randomly chosen to be part of vector vi,G+1 . Selection In order to decide whether or not it should become a member of generation G+1, the third vector ui,G+1 is compared to the target vector xi,G using the greedy criterion. If vector ui,G+1 yields a smaller cost function value than xi,G then xi,G+1 is set to ui,G+1 . Otherwise, the old value is retained, xi,G . 4.3. CST geometry A hydrofoil with desirable characteristics, such as low pressure coefficient (in order to avoid cavitation) in a viscous environment and a good lift-drag ratio, was chosen. Hydrofoil Eppler 818 (E818) was a good hydrofoil to start our approximation, since it had a constant pressure value in both surfaces with a small area between them. However, Eppler 836 (E836) was also a good starting geometry as it can be seen by comparison between the already used profiles, NACA 2412 and NACA 5412, and E817 5 and E836, in Fig. 6. Despite the fact that the E818 has a higher lift coefficient than the E836 (Fig. 7), this can be improved on the objective function. shape generation. With the known geometry and the CST method, it was possible to generate a CST shape and approximate it to the E836 shape. The LSE method was used in order to minimize the error between both curves. By finding the E836 control coefficients it was defined the first set of control coefficients to begin the hydrofoil shape optimization. The structure of the optimization program can be consulted in [2]. Xfoil software performs analysis to the airfoils in viscous conditions by introducing the Reynolds number (Re). The Re was calculated with the formula represented in Eq. (22). The original chord has 0.23 m of length. For the initial analysis it was used a chord of 0.25 m. The lift velocity was equal to 10 m/s and a density of 1025 kg/m3 was considered. ρcv (22) Re = µ The new geometry had to achieve the lift-drag ratio and a cp,min value as its highest reference, in order to avoid cavitation. The main goals to achieve are described as follows. Figure 6: cp vs x/c - NACA and Eppler profiles • (cp,min )CST ≥ (cp,min )NACA 2412 ; • (L/D)CST ≥ (L/D)NACA 2412 ; • The pressure distribution should be the most flat possible. Since the daggerboard used in the last competition was an S profile with NACA 2412, the first set of analysis was performed using these geometry values as reference. The lift-drag ratio of this profile, for the angle of attack defined, is equal to 114 and the cp,min to -1.1154. It was used the LSE to approximate both shapes. In Fig. 8, the E836 shape (black line) and the initial geometry (red line) are presented. The control coefficients which correspond to the initial geometry are presented in Eq. (23).The main goal of this approximation was to reduce the error between them until the initial geometry became equal to E836’s shape and thereby achieved the correspondent control coefficients. Figure 7: cl vs alpha - NACA and Eppler profiles In Fig. (6), it is possible to visualize the pressure distribution only on the upper surface where AU = [1, 1, 1, 1, 1] (23a) the load of the vessel is distributed. The more constant the pressure distribution, the more constant AL = [1, 1, 1, 1, 1] (23b) the load distribution. It means that the daggerboard will suffer less oscillation in race, while the The coefficients obtained for E836 geometry are vessel lifts. The hydrofoil E836 has an inferior value represented as follows (Eq. (24)). for the minimum cp value than E818, which provides less cavitation effect. In spite of having a AU = [0.1082, 0.1519, 0.1592, 0.1478, 0.3136] (24a) lower drag coefficient when compared with NACA profiles, it also has a lower lift coefficient which can AL = [0.1448, 0.1416, 0.1487, 0.1528, 0.3148] (24b) be improved by the optimization method. For this reason, the E836 profile was chosen to begin the 6 number is 2.285. This value provided a limit for the pressure coefficient, Eq. (26), and it allowed a better control on the pressure coefficient obtained from each iteration. The pressure value allowed must respect Eq. (26). σcavit ≥ |cp,min |CST (26) Several iterations were made by changing the weight of the objective function. In the first iterations it was used a βOF = 0.5 which was incrementally increased until βOF = 0.9. Eq. (27) clarifies the final control coefficients for the CST final shape. AU = [0.1093, 0.2710, 0.0286, 0.5432, 0.0150] (27a) AL = [0.0603, 0.0186, 0.0079, 0.0003, 0.0124] (27b) The lift-drag ratio values converged to 158 and the cp,min to -0.80157. These were acceptable values since the modulus of the pressure coefficient stayed Figure 8: Hydrofoil Eppler 836 (black line) and below the cavitation number defined as 2.2846. The initial shape (red line) lift-drag ratio had an increase of 38 % and the minimum pressure coefficient had an increase of 39 % when compared to NACA 2412 lift-drag ratio and pressure coefficient values, respectively, which fulfills one of the goals of this work. The CST final shape is presented in Fig. (??). The CST hydrofoil has a flat pressure distribution Figure 9: Eppler 836 and CST shape which allows a flat load distribution over the hydroapproximation foil surface that avoids structural oscillations. In Tab. (1), the characteristics of the final shape of In Fig. (9) both shapes are presented. As can the hydrofoil can be seen. be seen, there is a slight difference between both shapes, 1.36% minimum error. When the CST shape control coefficients were found, it was constructed an objective function based on the main goals to be achieved. It was added some thickness in the trailing edge in order Figure 10: CST final shape to prepare the geometry for structural analysis. The objective function is defined in Eq. (25). Table 1: CST Final Geometry Characteristics L ObjFunc = − βOF cp,min − (βOF − 1) λ D (25) v [m/s] CL CD L/D cp,min The optimization program minimizes the objective function. In this case, Eq. (25) is negative in 10 0.6423 0.00405 158 -0.80157 order to be maximized. The lift-drag ratio has to be multiplied by a constant λ to have the same order magnitude of cp,min . It was used λ = 0.01. Considering that the cavitation effect is one of the responsible parameters for the drag increase, 5. Daggerboard design it was established to give a biggest importance to The structural analysis was performed using Anthe cp,min control by giving it a higher weight in sys software. The element chosen for the analysis the objective function formula along the iteration was SOLID185 which is used for the modelling of process. solid structures and is defined by eight nodes having Using the Eq. (6), and defining a depth of 1.8 m, three degrees of freedom (DOF) at each node. The and a velocity equal to 10 m/s, the real cavitation material simulated was T800, a composite used by 7 5.2. Daggerboard’s analysis and results Optimal company. The mesh refinement was elaborated for the three profiles in order to find the best mesh length for the analysis with less computational time waste. The final mesh (Fig. 11) has a length of 0.004 m. The profile depth considered is equal to 1.8 m, the initial span length is around 0.5 m and the chord equal to 0.25 m. The material and element types were maintained, such as the mesh refinement. The constrains were applied on the top of the daggerboard, simulating the hull fitting. The pressure distribution was applied only over the blade. The CSTinitial daggerboard has higher stress distribution over all the surface. The NACA 5412 daggerboard has lower stress value distribution over the depth panel due to its higher thickness which allows lower deformation in this zone. The critical stress point is common in all structures. This is a curved zone where stress tends to concentrate and it can lead to critical situations like fatigue(see Fig. 13). The results from this analysis are presented in Tab. 2. Figure 11: Mesh detail- CSTinitial . Table 2: Daggerboard maximum displacements and stresses 5.1. Pre-study The three profiles have the same dimensions: chord of 0.25 m and span equal to 0.5 m. The pressure distribution was obtained by the Xfoil software and distributed over the blade surface. Since the prestudy was only to understand the main differences between the three different profiles, they are fully constrained on one side. A static analysis was performed and stress distribution results are illustrated in Fig. 12. Since the CST profile is thinner than the NACA profiles, it was expected a higher displacement of the CST profile blade. The CST profile presents an increase in displacement of 133% and 69% when compared with NACA 2412 and 5412, respectively, which is not the a goal of this work. It also developed a higher stress distribution over the blade with an increase of 91% and 25% when compared with NACA 2412 and 5412, respectively. The maximum stress verified in the CST profile provides a safety factor of 24 which is higher than the corresponding project’s requirement. Profile NACA 2412 NACA 5412 CSTinitial Max. Displacement [m] Max. Stress [MPa] 0.055 0.072 0.118 85.6 137 158 The CSTinitial profile has a higher displacement due to its thickness. To prevent this fact, one of the possible solutions is to increase the thickness in the depth panel since it is where the structure has the higher stresses. The CSTinitial structure has a security factor of almost 17. The static analysis was just a first step to perform a daggerboard behaviour study. A modal analysis allowed to obtain the natural frequencies of the structure and respective modes of vibration. Initially ten modes were chosen for the analysis but taking into account the results, a refinement was done and only five modes were considered since the structure begins to deform in a non-sense way, the number of modes was reduced to five. This range of frequencies deforms the daggerboard in different directions. For a better understanding of the structure’s deformation, a node was picked in the critical displacement zone which was coincident on the three profiles. The static and modal analysis results demonstrated the CSTinitial behaviour when the pressure and the natural frequencies were applied on the blade. In this section, the geometric dimensions were modified in order to get a daggerboard structure similar to the one constructed by Optimal com- Figure 12: Stress distribution - CST 8 pany, in which the blade has a trapezoidal geometry instead of a rectangular one. Structural modifications were done in order to decrease the displacement of the blade to avoid vibrations when the boat increases the velocity. So, in order to obtain an optimized daggerboard calculations were performed to designed a new blade structure and compared it to the CSTinitial daggerboard. The methodology described was applied on this section. The mass considered for the boat is around 300 kg, where 150 kg corresponds to the vessel and two sailors with 75 kg each. The boat is supported by two daggerboards and two rudders. It was considered that the rudders supports around 400 N each, according to Optimal company information. From this point, it was also considered a conservative approach. When the catamaran changes direction, it tends to lift up one side of the boat and the weight is placed totally on one daggerboard. For this reason, the weight considered was equal to the total weight of the boat, around 2543 N without counting on rudders. With the weight and the section area defined, Eq. (28) the same aspect ratio (A) of original daggerboards is used, which is equal to 3. The Eq. (29) calculates the CSTimproved span. A= mg 1 2 2 ρv CL ⇔A= P 1 2 2 ρv CL With this new configuration, the maximum displacement decreased to 0.115 m which was not a significant modification. However, the curved zone of the daggerboard was not a critical zone anymore, which prevents fracture. The factor of safety of the improved daggerboard remained at 17. By performing a modal analysis of this structure, the range of natural frequencies increases when compared to the CSTinitial daggerboard which means that this configuration has a higher capability to avoid oscillations and, consequently, to prevent fractures due to fatigue. The movements of the same point on both structures were compared, CSTinitial , and CSTimproved daggerboard. It was notorious that there were almost no modifications in the amplitude of movements. In fact, in the three directions the amplitude of movements higher. Since the displacement values were not satisfied, it was decided to improve the depth panel by increasing the thickness. This new configuration is named as CSTfinal . The maximum displacement decreased drastically from 11 cm to 3 cm. The maximum stress verified was around 116 MPa which leads to the increase of the safety factor to 23. The natural frequencies range also increased, meaning a structure more resistant to vibrations. The movements of the node were once again compared to CSTinitial . The amplitude of movements, considering the same time of analysis, decreased, which was the main goal of this structural improvement. The evolution of modal and structural results are summarized in Tab.4 and Tab.5, respectively. The CSTfinal daggerboard stress distributions is illustrated in Fig. 13. The final configuration is the one with best structural behaviour for the project conditions presented. with g = 9.81 m/s2 (28) A= b2 with A = 3 A (29) Since the sectional area of the original structures is a trapezium, it was defined that the major chord was twice the minor chord, i.e cminor = 0.5Cmajor , which leads to Eq. (30). A= Cmajor + cminor 2A b ⇔ Cmajor = 2 1.5b Table 4: Natural frequencies - CST profile evolution (30) Profile f1 [Hz] f2 [Hz] f3 [Hz] f4 [Hz] f5 [Hz] NACA2412 NACA5412 CSTinitial CSTfinal 7.8 8.4 6.3 15.5 38.3 39.0 29.9 57.3 45.6 49.0 36.8 73.3 88.8 88.5 79.2 104.8 101.1 107.3 80.8 168.1 The dimensions for the final blade are presented in Tab. 3. Table 3: CST blade improvement Weight Span P [N] Section area A [m2 ] b [m] Major chord Cmajor [m] Minor chord cminor [m] 2543 0.077 0.48 0.21 0.11 6. Conclusions and Future Work The main goal of this work consisted in creating a new hydrofoil shape that could decrease the lift velocity of a C-Class Catamaran. To achieve the 9 Table 5: Daggerboard results Profile NACA2412 NACA5412 CSTinitial CSTfinal Displac. [m] Stress [MPa] Saf.Factor 0.055 0.072 0.118 0.030 86 137 158 116 31 19 17 23 variation of thickness. The safety factor of the final daggerboard configuration increased from 17 to 23, which fulfills the safety factor requirement. Additionally to the improvement of the displacement values, the natural frequency range is also higher than the NACA’s daggerboard, meaning a better fatigue damage tolerance due to a higher resonance resistance. Future studies and researches can be made considering the free surface effects. While doing this, the constant pressure line, simulating the atmosphere pressure between the underwater daggerboard and the hull, can be considered. This case can be simulated using computational fluid dynamics (CFD) study in order to understand the real forces generated by the flow over the structure. The method used for the hydrofoil generation creates a smooth geometry which allows us to modify the hydrofoil shape locally. In order to achieve better design, in future research the thickness parameter improvement should be included in the objective function. References [1] Championship http://www.restronguetsc.org. 24 February 2014. Figure 13: CST final daggerboard defined goals, a new CST hydrofoil shape was designed that is able to lift the catamaran at a velocity of 10 m/s without cavitation effects. The liftdrag ratio increased in 39% and the minimum pressure decreased in 72%, when compared to NACA 2412 values for the same conditions which fulfills the goals of this work. For a profile depth defined as 1.8 m the cavitation appears at a pressure coefficient equal to 2.285. Since the CST hydrofoil has a minimum pressure coefficient of 0.8016 it means that the boat is able to increase the velocity up to 16 m/s without crossing the cavitation limit. The pressure load also has a flatter distribution over the new hydrofoil, thus reducing the structure oscillations preventing damage due to fatigue. A pre-study of the blade was performed for the three sections: NACA 2412, NACA 5412, and CST. Structural analysis demonstrated a higher displacement for the CST blade when compared to the other two profiles. The three-dimensional daggerboard was designed with the CST section. The improvement of the daggerboard structure was developed until the maximum displacement verified became lower than the daggerboard’s configurations with NACA’s sections. The final CST daggerboard has an L configuration, a trapezoidal blade and a depth panel with 10 rules. Accessed [2] H. J. C. C., L. M. F. P., G. R. P. F., G. L. M. C., and F. ao A. F. O. On the annual wave energy absorption by two-body heaving wecs with latching control. Renewable Energy, 2012. [3] H. S. F. Fluid-Dynamic Drag. 1965. [4] B. J., S. A., T. G., L. K., H. H., H. J., C. H., and C. T. Hydrofoil design and optimization for fast ships. 1998. [5] H. J. Fluid Mechanics slides. Instituto Supeior Tecnico, 2013. [6] F. J.R.D. A textbook of fluid mechanics. Edward Arnold, 1971. [7] B. M. and Kulfan. Universal parametric geometry representation method. 2008. [8] S. M., Z. P., and M. M. Cfd analysis of cavitation erosion potential in hydraulic machinery. 2009. [9] S. R. and P. K. Differencial evolution - a simple and efficient heuristic for global optimization over continuous spaces. 1997.
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